Physio Control LIFEPAK 15 Service Process Document

Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 1 of 34

Doc Type

Service Process Document

Doc ID

3308212

Doc Rev

C

Doc State

Released

State Date

05/21/2019

Owner

Corporate

Attachments (Optional):

Qty

Pages

Page

Sequencing

Change Description

No changes to process or procedure. Documentation was updated to change Physio part numbers to catalog numbers.

Minor typographical edit for clarification.

Refer to redlines for details of change.

This document is electronically signed in the Physio-Control, Inc. Product Lifecycle Management (PLM) System. Approvals can

be obtained from the PLM system which displays the selected approvers, their approval roles, and approval dates.

PROPRIETARY AND CONFIDENTIAL DOCUMENT FOR PHYSIO-CONTROL, INC. USE ONLY. This document is property of Physio-

Control and may not be used, reproduced, published or disclosed to others without authorization from Physio-Control.

Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 2 of 34

Doc Type

Service Process Document

Doc ID

3308212

Doc Rev

C

Doc State

Released

State Date

05/21/2019

Purpose:

This instruction guides the Field Service Representative through the update process to add the temperature feature to a LIFEPAK

®

15

monitor/defibrillator.

Scope:

This upgrade is for 3206720-All (Version 1) and 3306272-All (Version 2) LIFEPAK 15 monitor/defibrillators Defibrillators that do not

previously have the Temperature feature installed.

These instructions are intended for authorized field service personnel who have reviewed the upgrade procedure and who are familiar with

the LIFEPAK 15 device.

All Version 1 (3206720-All) devices being upgraded to add the Temperature features must also have the V2 System PCB installed.

If the Invasive Pressure (IP) feature is installed, it must be removed before the device can be upgraded to add Temperature feature.

Temperature cannot be installed in conjunction with the IP feature.

When installing multiple upgrades into a LIFEPAK 15, the Temperature upgrade should be the last upgrade installed.

All upgrades that include V2 software have the voice recorder enabled. The Temperature setting will also be enabled. This will be

performed using the Combined Software Configurator Loader (CSCL) configuration steps at the end of this upgrade.

Training:

As a prerequisite, only personnel that have completed a LIFEPAK 15 monitor/defibrillator repair training class are allowed to perform this

update on a LIFEPAK 15 device. An individual will be considered fully trained when they meet the prerequisite, and read and understand

this document. Once this task is performed the individual has completed training. A documented training record will be retained.

Tools Required: (substitution of equivalent or better equipment allowed)

Computer – XP operating system

LIFEPAK 15 To PC Interconnect Cable (REF 11230-000005 or REF 11230-000020)

Torque Driver – Hand Operation, with an adjustable range of 5 – 12 in-lb.

Driver Bits – P1 (2”minimum shaft), P2 (5” minimum shaft), Torx, T-15 (2” minimum shaft)

Fixture Assembly, Capacitor Discharger 3012102

Tools called out in the PIP - TCP sections of LIFEPAK 15 PIP Test Procedure

All tools requiring calibration should be calibrated and within their calibration cycle dates.

• Torque Driver conversions – 4 lb-in = 64 in-oz = 45 cNm, 6.8 lb-in = 77 cNm, 10 lb-in = 113 cNm

Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 3 of 34

Doc Type

Service Process Document

Doc ID

3308212

Doc Rev

C

Doc State

Released

State Date

05/21/2019

Documentation Required:

Instructions – Installation, Software, Combined Loader 3206073 revision N or greater

LIFEPAK 15 PIP/TCP Manual Procedure 3207841 revision D or greater

LIFEPAK 15 Service Manual 3309059 (V1/ V2)

Work Instructions – CAPIP Test 3301593 revision C or greater

Materials Required:

Catalog Number

Description

Qty

Part used in

V1 update or

all devices

21330-001448

PCB ASSY - SYSTEM, LP15

1

V1

Multiple CAT*

LABEL SET-(configured per kit)

1

All

21330-001484

CABLE ASSEMBLY – TEMPERATURE INTERNAL

1

All

21300-007253

SCREW-CAP,SCH,REC 15IP TORX PLUS,6-32,0.375L,SS

8

All

21300-000777

SCREW,SELF-SEAL,SELF-LOCK,6-32X0.375

14

All

21300-001038

SCREW-M,CS,Z,PH, NYLOCK, 4-40 X .312L 12

17

All (7 for V2)

21300-006965

SCREW,MACHINE,PANHEAD,NYLOK,4-40 X .437

2

All

21300-007297

SCREW-MACH,PNH,PHH,NYLOCK,4-40,0.312L,WSHR,CS,ZN

5

All

21300-001315

GASKET-CONNECTOR,INVASIVE PRESURE

1

All

21300-001478

INSERT-HEX,LP12

1

V1

21300-001479

SPACER-PCB,LP12

2

V1

*Note: Refer to LP15 Service Manual 3309059 for Label Set catalog numbers.

Warnings and Cautions:

LETHAL VOLTAGES MAY BE PRESENT INSIDE THIS DEVICE. THE STORAGE CAPACITOR MUST BE

DISCHARGED PRIOR TO PERFORMING ANY WORK WITHIN THE REAR CASE ASSEMBLY.

FAILURE TO DISCHARGE THE STORAGE CAPACITOR MAY RESULT IN INJURY OR DEATH.

Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 4 of 34

Doc Type

Service Process Document

Doc ID

3308212

Doc Rev

C

Doc State

Released

State Date

05/21/2019

General Requirements:

• Unless specifically noted, all removed fasteners are to be discarded and new fasteners used for reassembly.

• All removed parts with adhesive backing are to be discarded and new parts used for reassembly.

• Unless specifically noted, all removed parts, except fasteners and adhesive-backed parts, are to be kept with the device being

upgraded and re-used to reassemble the device.

• Inspect all removed components for damage during disassembly and replace all damaged parts with new parts.

Work Instruction Icon Definitions:

Work

Content

1

st

Person

Verify

Torque

!

Caution

Shock

Hazard

E

N

S

W

Orient

Clean

• Work Content: The value add activity being done at the operation. Create a text box in this color to highlight the parts being added.

• 1st Person Verify: Checking a person’s own work. This can be added as part of a pair of verifications driven from risk assessment or can be

called out by itself based upon some business need. Good verification practice involves multiple senses (usually touch and

look).

• Torque: Use with any fastener that has a specific torque specification. Call out the specific torque requirement in association with this

symbol (measure and units). A fastener can be screws, bolts, nuts, or another mechanical fastening device.

• Caution: When a specific operation requires extra attention. It can be something that is challenging to perform, has a higher likelihood

of being performed incorrectly, or could present some level of risk to the person performing the process.

• Shock Hazard: When a person is exposed to something that contains electrical energy. Most likely during disassembly after a unit has been

energized.

• Orient: When the orientation of the part matters and it could be assembled multiple ways. Making sure that labeling is readable is

the most common example.

• Clean: For cosmetics or for adhesive preparation. The default cleaning material is chem-wipes. Specify if any additional materials

are to be used (such as alcohol) and the purpose of the cleaning.

T

ORQUE

TORQU

E

T

OR

QU

E

XX.X In-Lb

Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 5 of 34

Doc Type

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1. Verify the Device Serial Number

Verify that the device’s serial number label matches the serial number listed in the upgrade kit documentation.

2. Initial Power-Up Check

Install a fully charged battery onto the LIFEPAK 15 monitor/defibrillator. Press the ON key. Verify that the device

powers up with no service indicator light. If the service indicator light is illuminated, do not proceed with this upgrade,

and repair according to the appropriate LIFEPAK 15 monitor/defibrillator repair process. If the service indicator light is

not illuminated, power off the device, remove the battery and continue with the upgrade.

3. Downloading Device Data (Pre-Service Report Download)

FOR INTERNATIONAL, Use your normal service reporting process to document the service activity.

Open a service report and download the device data to the service report before proceeding with disassembly

of the device.

Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 6 of 34

Doc Type

Service Process Document

Doc ID

3308212

Doc Rev

C

Doc State

Released

State Date

05/21/2019

4 Disassembling the Case

4.1 If applicable, remove carrying case.

4.2 Remove all cables and patient connections, and

then remove the batteries.

4.3 Remove the four front mounting screws (REF

21300-007253) from the bumpers. (Torx-15)

4.4 Remove the four rear mounting screws (REF

21300-007253) from the bumpers. (Torx-15)

4.5 Remove the bumpers (REF 21300-007356 and

REF 21300-007010) from the case and set

aside.

Remove Screws

(4 places)

Remove Screws

(4 places)

Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 7 of 34

Doc Type

Service Process Document

Doc ID

3308212

Doc Rev

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Doc State

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State Date

05/21/2019

4. Disassembling the Case (continued)

4.6 Lay the defibrillator face down on a protective

surface to prevent damage, and then remove

the 14 case screws (REF 21300-000777).

Discard the screws.

4.7 Holding the case halves together, position the

device face-up on your work surface. Lift the

front case assembly slightly above the rear to

access the connecting cables.

DANGER

SHOCK HAZARD Lethal voltages may be present even

without operator action. Always discharge the energy storage

capacitor prior to servicing. See the service manual

“Capacitor Discharging Procedure”

for detailed instructions

Remove Screws

(7 places)

Remove Screws

(2 places)

Remove Screws

(5 places)

Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 8 of 34

Doc Type

Service Process Document

Doc ID

3308212

Doc Rev

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Doc State

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State Date

05/21/2019

4. Disassembling the Case (continued)

4.8 Disconnect the P2 system/interface flex cable

connector (W04) from the system PCB.

4.9 Disconnect the P23 therapy ribbon cable

connector (W11) in the front case from the

therapy PCB.

4.10 Disconnect the J24 therapy cable connector

(W11) from the P24 transfer relay connector

(A13).

4.11 Separate the front and rear case halves.

Disconnect

J24 – Therapy

Cable (W11)

Disconnect P23 –

Therapy Ribbon

Cable (W11)

Disconnect P2 –

System/Interface

Flex (W04). Lift

connector tab to

disconnect cable.

Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 9 of 34

Doc Type

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Doc ID

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State Date

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4. Disassembling the Case (continued)

DANGER

SHOCK HAZARD: Lethal voltages may be present

even without operator action. Always discharge the

energy storage capacitor prior to servicing.

4.12 Before continuing any further, discharge the

energy storage capacitor using the

discharge tool.

NOTE: You may need to disconnect the P51

connector of W20 from the therapy PCB to

gain access to discharge points.

4.12.1 Place one probe on a discharge point and

hold it steady.

4.12.2 Place the other probe on the remaining

discharge point and hold both probes

steady.

4.12.3 Observe the neon lamp inside the

capacitor discharge tool. If a charge of

approximately 90 volts is present, the

neon lamp will light.

4.12.4 Continue holding the probes on the points

indicated for at least 30 seconds after the

neon lamp is no longer lit.

DISCHARGE

STORAGE

CAPACITOR

Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 10 of 34

Doc Type

Service Process Document

Doc ID

3308212

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5 Removing the System (A01)/Therapy (A04) PCB

Assembly

5.1 Disconnect the connectors on the system PCB

as follows:

5.1.1 J1 – Press the connector locking tabs and

disconnect the power/system PCB cable

(W01).

5.1.2 (The system/interface PCB cable was

disconnected during case disassembly.)

5.1.3 J4 – Disconnect the USB flex connector

(W14).

5.1.4 J6 – Disconnect the ECG connector cable

(W7).

5.1.5 J7 – Disconnect the IP connector cable of

the IP wire harness (W33) (if present).

5.1.6 J106 (on A22 biphasic module) –

Disconnect the biphasic to therapy cable

from the biphasic PCB (W20).

Disconnect J6 ECG

and J7 IP (if present)

Connectors

(W7 and W33)

Disconnect J106

Biphasic to Therapy

Cable Connector

Disconnect J4

USB Flex

Connector (W14)

Disconnect J1

Power/ System

Cable (W01)

Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 11 of 34

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State Date

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5. Removing the System (A01)/Therapy (A04) PCB

Assembly (continued)

5.2 Remove the seven screws (REF 21300-

001038) and one screw with washer (REF

21300-007297) that secured the system PCB to

the rear case. Discard the screws.

Note: The screw that is in the ECG

shield can easily be missed as

part of screw removal. Ensure

that all screws are removed prior

to lifting the system/therapy PCB

assembly.

5.3 Set the rear case upright and move the

system/therapy PCB assembly toward the front

of the case to gain access to the rear therapy

PCB connectors.

5.4 Disconnect the J22 transfer relay from the

therapy board.

5.5 Disconnect the J21 transfer relay from the

therapy board.

Remove screw

with cap. washer

(1 place)

Remove

screws

(7 places)

Disconnect

J22 red and

black cable

(A13)

Disconnect J21

Transfer Relay

(A13)

Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 12 of 34

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Service Process Document

Doc ID

3308212

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5. Removing the System (A01)/Therapy (A04) PCB

Assembly (continued)

5.6 Continue lifting the assembly. Disconnect the

following connectors on the therapy PCB in the

following order:

5.6.1 J18 – Disconnect transfer relay assembly

connector (A13).

5.6.2 J19 – Disconnect energy storage capacitor

connector (A15).

5.6.3 J20 – Disconnect Power/PCB therapy cable

(W02).

5.7 Lift the system/therapy board assembly out

from the rear case. Turn the system/therapy

board assembly over to expose the therapy

board.

5.8 Immediately discharge the pacing capacitor as

described in LIFEPAK 15 Monitor/Defibrillator

Service Manual section ‘Discharging the C15

Pacing Capacitor’. The discharge points are

located at resistors R5 and R20 on the therapy

PCB.

Disconnect

J19 Capacitor

(A15)

Disconnect

J18 Transfer

Relay (A13)

Disconnect J20

Power/Therapy

Cable (W02)

Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 13 of 34

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6 Removing the Parameter Bezel

6.1 Disconnect power/therapy cable (W02) from J8

on the power PCB.

6.2 Remove the OEM shield (REF 21300-007744).

Disconnect J8

Power/ Therapy

Cable (W02)

Remove OEM

Shield

Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 14 of 34

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6 Removing the Parameter Bezel (continued)

6.3 Disconnect the power/contact PCB (W05) from

the power board at J12.

6.4 Remove the power/system cable (W01) from

the power board at J17.

Disconnect Flex

Cable at J17

Disconnect Contact

Flex Cable at J12

Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 15 of 34

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6 Removing the Parameter Bezel (continued)

6.5 If present, remove the CO2 door.

6.6 Remove the parameter bezel label from the

bezel and discard.

6.7 Remove the two bezel mounting screws (REF

21300-006965). Discard the screws.

Remove Screws

(2 places)

Remove Label

and CO2 Door

as required

Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 16 of 34

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6 Removing the Parameter Bezel (continued)

6.8 If present, disconnect the CO2 inlet tube.

6.9 If present, carefully disconnect the CO2 cable

connector (W28) from CO2 adapter cable

(W30).

6.10 If present, disconnect the NIBP tube at tube

fitting. (Optional step - bezel can be rotated in-

place to remove IP and install Temperature

connector)

6.11 If present, carefully disconnect the SpO2

connector flex cable (W22) (REF 21330-

001290) from J1 of the SpO2 PCB. (Option

step - bezel can be rotated in-place to remove

IP and install Temperature connector)

CAUTION

POSSIBLE COMPONENT DAMAGE: The SpO2

connector flex cable can be damaged during

disassembly. If SpO2 connector is damaged,

replace the SpO2 flex cable using the Masimo

SpO2 Panel Mount Cable Repair Kit (REF 40577-

000025).

Disconnect CO2

Inlet Tubing

Disconnect CO2

Harness

Disconnect NIBP

Tubing

Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 17 of 34

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6 Removing the Parameter Bezel (continued)

6.12 If present, remove the eight screws and

captured washers (REF 21300-007297)

securing the IP connectors to the parameter

bezel.

6.13 If present, remove the IP connectors and

gaskets. Discard the screws and gaskets.

Remove screws

from IP Connector

Housings (8 places)

IP Connectors and

seals removed

Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 18 of 34

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7 Installing the Temperature Cable Assembly

7.1 Place the temperature connector and new

gasket (REF 21300-001315) into the second

connector mounting hole up from the bottom of

the parameter bezel. Secure the temperature

connector with four new screws (REF 21300-

007297). Torque to 6.8 in-lb.

CAUTION

POSSIBLE MOISTURE LEAKAGE: When installing

the cable, use new gasket to help prevent ingress of

fluids.

Gasket

21300-001315

Temperature Connector

Screw

21300-007297

4 places

Note:

Leave

empty

Note:

Align ECG

Ferrite as

shown

before

installation.

Install

Connector

as shown

T

O

R

Q

U

E

T

O

R

Q

U

E

T

O

R

Q

U

E

6.8 In-Lb

Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 19 of 34

Doc Type

Service Process Document

Doc ID

3308212

Doc Rev

C

Doc State

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State Date

05/21/2019

8 Installing the Parameter Bezel

CAUTION

POSSIBLE MOISTURE LEAKAGE: Visually inspect

the mating surfaces between the parameter bezel and

the rear case before and after fastening to ensure that

they are even.

8.1 Clean away any adhesive residue on the

parameter bezel with isopropyl alcohol.

8.2 Place the parameter bezel above the rear case

to make the cable connections.

8.3 If present, connect the NIBP tube to the NIBP

connector fitting (REF 21300-007425) and

ensure that it is fully seated.

8.4 If present, connect the SpO2 connector cable

(W22) to SpO2 PCB (A16) at JP1.

8.5 If present, connect the CO2 inlet tube (W28) to

the barbed fitting connected to the CO2 module

(A23).

8.6 If present, connect the CO2 connector cable

end (W28) to the CO2 adapter cable (W30).

8.7 Reinstall the parameter bezel onto rear case

with two new screws (REF 21300-006965).

Torque to 6.8 in-lb.

NOTE: Ensure the NIBP hose is not pinched by

the ECG brackets or rear case standoff.

NIBP hose movement should be

unrestricted in bezel cavity.

6.8

In-Lb

Re-connect CO2

Inlet Hose and

CO2 Harness

Screw

21300-006965

2 places

T

O

R

Q

U

E

T

O

R

Q

U

E

T

O

R

Q

U

E

6.8 In-Lb

Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 20 of 34

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8 Installing the Parameter Bezel (continued)

8.8 Connect the power/contact PCB cable (W05) to

the power PCB (A03) at J12.

8.9 Connect the power/system cable (W01) to the

power PCB (A03) at J17.

8.10 Route CO2 wire harness above the

power/system cable as shown and reconnect it.

Connect Contact

PCB Cable P12 to

J12

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