(English)
SI-0125A-003
Bike Fitting System
BF-PA01
BF-PS01
Service Instruction
1
CONTENTS
IMPORTANT NOTICE
..............................................................................................................2
TO ENSURE SAFETY
..............................................................................................................3
NAMES AND FUNCTIONS OF PARTS
........................................................................................5
PACKAGE CONTENTS
.............................................................................................................6
Package contents ................................................................................................................................................................
6
-
Package 1: Base frame, main unit, accessories ................................................................................................................................
6
-
Package 2: Resistance unit ................................................................................................................................................................
7
-
Package 3: XY position tool ..............................................................................................................................................................
7
PRODUCT ASSEMBLY
............................................................................................................8
Required tools .....................................................................................................................................................................
8
Cautions on the installation place .....................................................................................................................................
8
Assembling the main unit and base frame ........................................................................................................................
8
Installing the stem .............................................................................................................................................................
11
Installing the resistance unit ............................................................................................................................................
12
Installing the XY position tool .........................................................................................................................................
13
INSTALLING BICYCLE PARTS
.................................................................................................15
Installing the handlebar ...................................................................................................................................................
15
Installing the saddle ..........................................................................................................................................................
16
Adjusting the saddle angle ...............................................................................................................................................
18
Installing the pedals ..........................................................................................................................................................
19
ADJUSTMENT
.....................................................................................................................20
Adjusting the belt tension ................................................................................................................................................
20
Adjusting the chain tension .............................................................................................................................................
20
Adjusting the resistance unit ............................................................................................................................................
21
Adjusting the air pressure of the tire ..............................................................................................................................
22
Adjusting the height and horizontal position ................................................................................................................
22
Adjusting the crank length ...............................................................................................................................................
23
CONNECTION TO THE PC
.....................................................................................................24
Downloading application .................................................................................................................................................
24
Connection to the PC ........................................................................................................................................................
24
MAINTENANCE
...................................................................................................................25
Pedaling analyzer unit ......................................................................................................................................................
25
-
Bottom bracket ...............................................................................................................................................................................
25
-
Crank ................................................................................................................................................................................................
26
-
Chainring .........................................................................................................................................................................................
27
Replacing the sprocket cover ...........................................................................................................................................
28
Replacing the chain ...........................................................................................................................................................
28
Replacing the freewheel ...................................................................................................................................................
29
-
Removal ..........................................................................................................................................................................................
29
-
Installation ......................................................................................................................................................................................
29
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2
IMPORTANT NOTICE
•
If you have any questions about the descriptions in the manual, do not work by yourself but consult the local distributor where
you made the purchase.
•
Make sure to read all instruction manuals included with the product.
•
Do not disassemble or modify the product unless instructed to do so in the manual.
•
All manuals are available on our website (http://si.shimano.com).
•
Please observe the appropriate rules and regulations of the country, state or region in which you conduct your business as a local
distributor.
For your safety, please read this service instruction carefully and use the product correctly.
The following instructions must be observed at all times in order to prevent personal injury and physical damage to
equipment and surroundings.
The instructions are classified according to the degree of danger or damage which may occur if the product is used
incorrectly.
DANGER
Failure to follow the instructions will result in death or serious injury.
WARNING
Failure to follow the instructions could result in death or serious injury.
CAUTION
Failure to follow the instructions could cause personal injury or physical damage to equipment and surroundings.
3
TO ENSURE SAFETY
WARNING
•
This product is not a medical instrument. You cannot use the product for medical diagnosis, treatment, or prevention. Use the
measurement results as a reference only. If there is any problem, consult a local distributor.
•
Do not install the product in a place where it may fall or children may touch it.
•
Be sure to check that no connections are loose before using the product.
•
Be sure to check that the handlebar, saddle, and pedals are tightly fixed before using the product.
•
Do not allow your pets or children aged 12 and under to go near or stand on the product.
•
Do not use the product for other than its intended purpose.
•
Do not perform positioning with the adjustment handle or adjustment with the quick release lever while you are riding the
position simulator. Perform all operations while the wheels are stopped.
•
This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be
required to take adequate measures.
Be sure to also inform users of the following:
•
This product cannot be used by anyone weighing over 100 kg. Otherwise, they may be injured.
•
Do not touch the driving or rotating sections such as the wheels or chain. Doing so may cause serious injuries such as getting
your fingers caught in these sections.
•
Do not wear clothes with long hems or laces when using the product. Such clothes may get caught in the driving or rotating
sections.
CAUTION
•
Be careful to keep body parts away from the sharp teeth of chainrings.
4
Note
•
Do not subject the product to strong shocks or place heavy things on it.
•
If you have any questions on how to assemble or adjust the product, contact a local distributor.
•
Management of all personal information is the customer's responsibility. Shimano assumes no responsibility for it.
•
Do not install the product in a place where it will be exposed to high humidity or water falling on it. Water may get inside the
product and result in malfunctions. After using the product, wipe it with a damp cloth, with the water well wrung out.
•
Observe local ordinances when disposing of the product.
•
This product is for indoor use only. Do not use it outdoors.
•
Be sure to place the product on a stable, flat surface.
•
When installing the product, apply a small amount of grease to the threads to prevent locking.
•
Do not lubricate the crank or belt. When lubricating the chain, make sure the oil does not get on or splash on to other parts.
•
Wipe sweat, etc. off the product after use.
•
You should periodically wash the chainrings in a neutral detergent. In addition, cleaning the chain with neutral detergent and
lubricating it can be an effective way of extending the useful life of the chainrings and the chain.
•
Remove the AC cable from the resistance unit and the USB cable from the PC during installation, maintenance, and cleaning.
•
Products are not guaranteed against natural wear and deterioration from normal use and aging.
•
For maximum performance we highly recommend Shimano lubricants and maintenance products.
Note:
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC
Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in
a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used
in accordance with the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to
correct the interference at his own expense.
The actual product may differ from the illustration because this manual is intended chiefly to explain the procedures for
using the product.
5
NAMES AND FUNCTIONS OF PARTS
F
D
E
C
B
A
A
Position adjustment handle
Adjusts the position of the saddle and handlebar.
B
Pedaling analyzer
Measures the load on the pedals and outputs it to the PC.
C
Resistance unit
Applies a load on the wheel.
D
XY position tool
Measures the position of the BB, saddle, and handlebar using lasers.
E
USB cable
Connects the pedaling analyzer to the PC.
F
Application software
Shows information sent from the pedaling analyzer.
6
PACKAGE CONTENTS
Package contents
Note:
The base frame and main unit are heavy.
Be sure to work in groups of two or more when unpacking or assembling the product.
Be careful not to get your fingers caught in the parts.
The product is shipped in three packages.
The contents of each package are listed below. Make sure all the parts listed are present.
Package 1: Base frame, main unit, accessories
Shape Part name
Quantity
Shape Part name
Quantity
Bracket 2 Bolt (Long: M8-18) 18
Pad bracket 1 Bolt (Medium: M6-15) 2
Pad 1 Bolt (Medium: M8-16) 4
Saddle center tool 1
Ground cable fixing bolt for
the resistance unit (M4)
1
Handlebar center tool 1 Handlebar spacer 1
Pedal washer 2 Stem 1
Service instruction 1 Resistance unit base 1
* A handlebar, saddle, and pedals are not included in the package. You will need to purchase them separately.
7
Package 2: Resistance unit
*May be included in Package 1.
brake-resistance-unit for Realaxiom wired version, Elite No. 2014016
Package 3: XY position tool
Shape Part name
Quantity
Shape Part name
Quantity
XY-Position tool 1
Rail 1
Bolt (Medium: M6-25) 4
Bolt (Long: M6-30) 2
Magnet sheet 1 Aluminium sheet 1
Service Instruction 1
8
PRODUCT ASSEMBLY
Required tools
Screwdriver #2
4 mm Allen Key
5 mm Allen key
6 mm Allen key
19 mm spanner
Cautions on the installation place
•
Install the product in an area with sufficient space so that you can
use the product comfortably.
•
Be sure to place the product on a stable, flat surface.
•
Do not install the product in a place where it may fall or children
may touch it.
•
This product is for indoor use only. Do not use it outdoors.
•
The recommended temperature range is 0 to 40 °C. Use the
product within the recommended temperature range.
900 mm
1800 mm
Assembling the main unit and base frame
1.
Attach the pad bracket to the frame of the main unit. Then attach the pad.
Nut
Bolt (Long)
Pad bracket
6 mm Allen key
Tightening torque:
12.3 N·m {108 in. lbs.}
9
2.
Attach the pad to the pad bracket of the main unit.
Adjust the height of the pad as shown in the illustration then
attach it.
Pad bracket
Pad
3.
Mount the main unit to the base frame.
Fix the bolts (long) to the bracket with a 6 mm Allen key as shown in the illustration.
Then, fix the four bolts (short) to the nuts with a 5 mm Allen key.
Note:
The main unit is heavy. (Approx. 65 kg)
Be sure to assemble the product in groups of two or more.
Bolt (Short)
Nut
5 mm Allen key
Tightening torque:
12.3 N·m {108 in. lbs.}
6 mm
Allen key
Bolt (Long)
10
4.
Attach the bracket to the frame and tighten the bolts (long) with a 6 mm Allen key.
Tighten the bolts in the order shown in the illustration.
Tightening torque:
23.5 N·m {206 in. lbs.}
Bracket
Bolt (Long)
6 mm Allen key
Bracket
4
3
1
2
Wide Narrow
Tighten the bolts in the order
below.
5.
Adjust the height of the pad and level its mount.
Adjust the height of the five pads using the height adjustment
screw and a spirit level.
After leveling, tighten the upper fixing nut with a 19 mm spanner.
Fixing nut
Height adjustment screw
11
Installing the stem
Install the stem to the main unit.
Install the stem so that it is parallel to the frame when viewed from above, and fix it with two bolts.
Tightening torque:
12.3 N·m {108 in. lbs.}
Install the stem so that the nut of the
quick lever does not interfere with the
position adjustment handle.
5 mm Allen key
WARNING
Install the stem below the upper end of the support. If it is installed above the
upper end of the support, it may cause the stem to be insufficiently fixed and
lead to unexpected accidents.
12
Installing the resistance unit
Note:
Refer to the service instruction provided with the Elite resistance unit as well.
1.
First, install the resistance unit to the resistance unit base. Raise the mount and place the resistance unit on the mount with the
installation hole of the resistance unit properly positioned.
Fix it with the washers and bolts provided with the resistance unit.
2.
Install the resistance unit base to the base frame. Align the tire with the center of the resistance unit roller, and align the nuts
of the base frame with the screw holes in the bracket. Fix the bracket with the bolts (long) using a 6 mm Allen key, and lower
the height adjustment mount of the resistance unit. Finally, fix the top fixing plate to the base frame with the four bolts
(medium).
Tightening torque:
23.5 N·m {206 in. lbs.}
Resistance Unit
Bolt
Washer
1
2
3.
Attach the ground cable. Remove the bolt from the resistance unit, pass it through one end of the ground cable, and tighten
the bolt.
Then, fix the other end together with a ground cable equipped with a ground terminal to the base frame with the ground
cable fixing bolt.
Ground cable fixing bolt
To the ground terminal on
the wall side
4.
Finally, connect the cable of the main unit to the resistance unit.
13
Installing the XY position tool
Install the XY position tool to the mount of the base frame.
Note:
Refer to the service instruction provided with the XY position tool as well.
1.
Install the rail to the base frame. Align the four mounting holes in the rail with the nuts on the base frame, and fix it with the
rail fixing bolts.
2.
Next, peel off the seal from the back of the magnet sheet and affix the magnet to the rail.
3.
Then, affix the aluminum sheet to the rail in the same way.
Tightening torque:
5.1 N·m {45 in. lbs.}
Rail fixing bolt
4 mm Allen key
1.
2.
3.
25 mm
(M 6)
14
4.
Insert the XY position tool unit from the end of the rail.
5.
Then attach the bolts on both ends.
5.
4.
30 mm
(M 6)
Tightening torque:
5.1 N·m {45 in. lbs.}
4 mm Allen key
15
INSTALLING BICYCLE PARTS
WARNING
•
Before using the product, follow the procedures below to check that the parts are properly installed.
Check that all the parts are firmly fixed as well. If they are not fixed sufficiently firmly, it can lead to unexpected accidents.
Installing the handlebar
1.
Operate the quick release lever to open the clamp and set the handlebar.
Supported handlebar diameter: ø31.8 mm
Handlebars with a diameter of ø26.0 mm can also be
supported by using the handlebar spacer.
Quick release lever
Clamp
Note:
The stem included in the package is only for Bike fitting system.
Do not use it for bicycles.
2.
Close the clamp and set the quick release lever into the slit of the clamp.
Then, lower the quick release lever and fix the handlebar.
Adjustment nut
3.
If the quick release lever can be easily set to the CLOSE position, it means that the handlebar is not fixed sufficiently firmly.
Return the quick release lever to the vertical position and turn the adjustment nut at the bottom of the lever to adjust the
tightness.
* When removing the handlebar, reverse the procedure.
16
Installing the saddle
Supported saddles: 43 mm between the rails
0 10 20 30 40
43 mm
1.
Set the saddle so that the saddle rails are aligned with the grooves in the saddle rail mount.
Hook the ends of the fixing levers on the saddle rails and adjust the angle and horizontal position of the saddle.
Fixing lever
17
2.
After determining the saddle position, tighten the clamp to fix the saddle.
The clamp may be tightened too easily or excessively depending on the shape of the saddle rail.
If this is the case, open the clamp and turn the adjustment screw at the bottom of the fixing lever to adjust the tightness.
Clockwise: Tighter
Counterclockwise: Looser
Adjustment screw
18
Adjusting the saddle angle
You can adjust the saddle angle in 5 degrees increments by changing the engagement of the grooves in the saddle clamp mount
with the grooves in the saddle rail mount.
Adjustment can be made in 2.5 degrees increments by reversing the saddle rail mount horizontally as its grooves are arranged with
different pitches.
Saddle rail mount
Saddle clamp mount
To reverse the saddle rail mount horizontally, raise and turn the saddle rail mount when the clamp is opened.
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