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Grizzly H8178 Owner's manual

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MODEL H8178 POWER FEED
OWNER'S MANUAL
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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre-
hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGAND
OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE
OF#ALIFORNIATOCAUSECANCERBIRTHDEFECTSOROTHERREPRODUCTIVE
HARM3OMEEXAMPLESOFTHESECHEMICALSARE
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s !RSENICANDCHROMIUMFROMCHEMICALLYTREATEDLUMBER
9OURRISKFROMTHESEEXPOSURESVARIESDEPENDINGONHOWOFTENYOU
DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS
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MENTSUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER
OUTMICROSCOPICPARTICLES
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Table of Contents
INTRODUCTION ............................................... 2
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SECTION 1: SAFETY ....................................... 4
HV[Zin>chigjXi^dch[dgBVX]^cZgn################## )
6YY^i^dcVaHV[Zin[dgEdlZg;ZZYh################ +
SECTION 2: CIRCUIT REQUIREMENTS ........ 7
&&%KDeZgVi^dc############################################## ,
SECTION 3: SETUP ......................................... 8
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>iZbhCZZYZY[dgHZije################################# -
>ckZcidgn######################################################## .
>chiVaaVi^dc###################################################### .
SECTION 4: OPERATIONS ........................... 14
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EdlZg;ZZY8dcigdah################################### &)
SECTION 5: ACCESSORIES ......................... 15
SECTION 6: MAINTENANCE ......................... 16
HX]ZYjaZ###################################################### &+
7gjh]GZeaVXZbZci##################################### &+
SECTION 7: SERVICE ................................... 17
6WdjiHZgk^XZ############################################### &,
IgdjWaZh]ddi^c\########################################### &,
SECTION 8: WIRING ...................................... 18
L^g^c\HV[Zin>chigjXi^dch############################ &-
:aZXig^XVa8dbedcZcih################################# &.
L^g^c\9^V\gVb############################################ '&
EVgih7gZV`Ydlc########################################## ''
WARRANTY AND RETURNS ........................ 25
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INTRODUCTION
Foreword
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Contact Info
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Machine Data Sheet
Product Dimensions:
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MODEL H8178 POWER FEED FOR
MODEL G0463 & G0619 MILL/DRILLS
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4. ALWAYS USE HEARING PROTECTION
WHEN OPERATING MACHINERY.
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5. WEAR PROPER APPAREL. 9D CDI
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iV^cadc\]V^gVcYlZVgcdc"ha^e[ddilZVg#
6. NEVER OPERATE MACHINERY WHEN
TIRED, OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. 7ZbZciVaanVaZgi
ViVaai^bZhl]Zcgjcc^c\bVX]^cZgn#
1. READ THROUGH THE ENTIRE MANUAL
BEFORE STARTING MACHINERY.
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2. ALWAYS USE ANSI APPROVED
SAFETY GLASSES WHEN OPERATING
MACHINERY. :kZgnYVn ZnZ\aVhhZh dcan
]VkZ ^beVXi gZh^hiVci aZchZh! i]Zn VgZ
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3. ALWAYS WEAR AN ANSI APPROVED
RESPIRATOR WHEN OPERATING
MACHINERY THAT PRODUCES DUST.
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XVcXZgVcYhZkZgZgZhe^gVidgn^aacZhhZh#
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words which are intended to convey the level of
importance of the safety messages. The progression of symbols is described below. Remember
that safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
SECTION 1: SAFETY
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7. ONLY ALLOW TRAINED AND PROP-
ERLY SUPERVISED PERSONNEL TO
OPERATE MACHINERY. BV`Z hjgZ
deZgVi^dc^chigjXi^dchVgZhV[ZVcYXaZVgan
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8. KEEP CHILDREN AND VISITORS AWAY.
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iVcXZ[gdbi]Zldg`VgZV#
9. MAKE WORKSHOP CHILD PROOF.JhZ
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hiVgihl^iX]`Znh#
10. NEVER LEAVE WHEN MACHINE IS
RUNNING. IjgcedlZgOFFVcYVaadlVaa
bdk^c\eVgihid XdbZidV XdbeaZiZhide
WZ[dgZaZVk^c\bVX]^cZjcViiZcYZY#
11. DO NOT USE IN DANGEROUS
ENVIRONMENTS. 9D CDI jhZ bVX]^c"
Zgn ^c YVbe! lZi adXVi^dch! dg l]ZgZ Vcn
[aVbbVWaZdgcdm^djh[jbZhbVnZm^hi#
12. KEEP WORK AREA CLEAN AND WELL
LIT. 8ajiiZgVcYYVg`h]VYdlhbVnXVjhZ
VXX^YZcih#
13. USE A GROUNDED EXTENSION CORD
RATED FOR THE MACHINE AMPERAGE.
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14.
ALWAYS DISCONNECT FROM POWER
SOURCE BEFORE SERVICING
MACHINERY#BV`ZhjgZhl^iX] ^h^c
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15. MAINTAIN MACHINERY WITH CARE.
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16. MAKE SURE GUARDS ARE IN PLACE
AND WORK CORRECTLY BEFORE
USING MACHINERY.
Safety Instructions for Machinery
17. REMOVE ADJUSTING KEYS AND
WRENCHES.BV`ZV]VW^id[X]ZX`^c\[dg
`ZnhVcY VY_jhi^c\lgZcX]Zh WZ[dgZijgc"
^c\bVX]^cZgnON#
18. CHECK FOR DAMAGED PARTS
BEFORE USING MACHINERY. 8]ZX`
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eVgih#
19. USE RECOMMENDED ACCESSORIES.
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bZcYZYVXXZhhdg^Zh#I]ZjhZd[^begdeZg
VXXZhhdg^ZhbVnXVjhZg^h`d[^c_jgn#
20. DO NOT FORCE MACHINERY. Ldg` Vi
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hdgnlVhYZh^\cZY#
21. SECURE WORKPIECE. JhZ XaVbeh dg
Vk^hZ id ]daYi]Z ldg`e^ZXZ l]ZcegVXi^"
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bVX]^cZ#
22. DO NOT OVERREACH.@ZZeegdeZg[ddi"
^c\VcYWVaVcXZViVaai^bZh#
23. MANY MACHINES WILL EJECT THE
WORKPIECE TOWARD THE OPERATOR.
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24. ALWAYS LOCK MOBILE BASES
(IF USED) BEFORE OPERATING
MACHINERY#
25. BE AWARE THAT CERTAIN DUST MAY
BE HAZARDOUS id i]Z gZhe^gVidgn hnh"
iZbh d[ eZdeaZ VcY Vc^bVah! ZheZX^Vaan
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Additional Safety for Power Feeds
1. UNDERSTANDING CONTROLS. BV`ZhjgZ
ndjjcYZghiVcYi]ZjhZVcYdeZgVi^dcd[Vaa
edlZg[ZZYXdcigdah#
2. SAFETY ACCESSORIES.6alVnhlZVgndjg
hV[Zin\aVhhZhl]Zcjh^c\i]ZedlZg[ZZY#
3. WORK HOLDING. 7Z[dgZhiVgi^c\i]ZedlZg
[ZZY! WZ XZgiV^c i]Z ldg`e^ZXZ ]Vh WZZc
egdeZgan XaVbeZYid i]Z iVWaZ# C:K:G]daY
i]Zldg`e^ZXZV\V^chii]ZiVWaZWn]VcYYjg"
^c\edlZg[ZZYdeZgVi^dch#
4. SPINDLE SPEEDS.HZaZXii]Zhe^cYaZheZZY
i]Vi ^h Veegdeg^ViZ [dg i]Z ineZ d[ ldg` VcY
bViZg^Va#6aadli]Zb^aa$Yg^aaid\V^c[jaaheZZY
WZ[dgZWZ\^cc^c\VedlZg[ZZYdeZgVi^dc#
5. POWER DISRUPTION. >c i]Z ZkZci d[ V
adXVa edlZg djiV\Z l]Zc jh^c\ i]Z edlZg
[ZZY!ijgcOFF Vaahl^iX]ZhidVkd^Yedhh^WaZ
hjYYZchiVgijedcXZedlZg^hgZhidgZY#
6. BE ATTENTIVE.9DCDIaZVkZi]ZVgZV[dg
Vcn gZVhdc Yjg^c\ Vcn edlZg [ZZY deZgV"
i^dc#
7. DISCONNECT POWER. Jceaj\ i]Z edlZg
[ZZY[gdbedlZgWZ[dgZhiVgi^c\Vcn^cheZX"
i^dc!VY_jhibZci!dgbV^ciZcVcXZegdXZYjgZ#
8. MACHINE CARE AND MAINTENANCE.
CZkZgdeZgViZi]ZedlZg[ZZY^[i]ZiVWaZ^h
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^c\ XdcY^i^dc# EZg[dgb gdji^cZ ^cheZXi^dch
VcYbV^ciZcVcXZegdbeian#EjiVlVnVY_jhi"
bZciiddahV[iZgjhZ#
9. AVOIDING ENTANGLEMENT. @ZZe addhZ
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Zagn ^iZbhVlVn [gdb i]Z iVWaZ]VcYl]ZZah!
VcYbdk^c\eVgih#
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Wadl d[[ l^i] XdbegZhhZY V^g# JhZ V Wgjh]!
VcYcZkZgXaZVgX]^ehl]^aZi]ZedlZg[ZZY^h
deZgVi^c\#
11. CUTTING TOOL INSPECTION. >cheZXiZcY
b^aah [dg h]VgecZhh! X]^eh! dg XgVX`h WZ[dgZ
WZ\^cc^c\ V edlZg [ZZY deZgVi^dc# GZeaVXZ
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Y^ViZan# =VcYaZ cZl Xjii^c\ iddah l^i] XVgZ#
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aVXZgVi^dch#
12. EXPERIENCING DIFFICULTIES. >[ Vi Vcn
i^bZ ndj VgZ ZmeZg^ZcX^c\ Y^[[^Xjai^Zh eZg"
[dgb^c\ i]Z ^ciZcYZY deZgVi^dc! hide jh^c\
i]ZbVX]^cZ8dciVXidjgIZX]c^XVaHjeedgi
Vi*,%*)+".++(#
No list of safety guidelines can be complete. Every shop environment is different. Like all
machines there is danger associated with the Model H8178. Accidents are frequently caused by
lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen
the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious
personal injury may occur.
BdYZa=-&,-B[\#H^cXZ%,$%,
","
Figure 1. 6*"&*eaj\VcYgZXZeiVXaZ#
<gdjcY^c\Egdc\
CZjigVa =di
5-15 PLUG
GROUNDED
5-15 RECEPTACLE
Serious personal injury could occur if you
connect the machine to the power source
before you have completed the set up pro-
cess. DO NOT connect the machine to the
power source until instructed to do so.
110V Operation
Amperage Draw
I]Z BdYZa =-&,- bdidg YgVlh i]Z [daadl^c\
VbehjcYZgbVm^bjbadVY/
Bdidg9gVl########################################### &#-6beh
Circuit Recommendations
LZ gZXdbbZcY XdccZXi^c\ ndjg bVX]^cZ id V
YZY^XViZY VcY \gdjcYZY X^gXj^i i]Vi ^h gViZY [dg
i]ZVbeZgV\Z\^kZcWZadl#CZkZggZeaVXZVX^gXj^i
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X^Vc id ZchjgZ Xdbea^VcXZ l^i] l^g^c\ XdYZh# If
you are unsure about the wiring codes in your
area or you plan to connect your machine to a
shared circuit, consult a qualified electrician.
8^gXj^i7gZV`Zg#######################################&*6beh
Plug/Receptacle Type
>cXajYZYEaj\IneZ########################### C:B6*"&*
SHOCK HAZARD!
Two-prong outlets do not meet the grounding
requirements for this machine. Do not modify
or use an adapter on the plug provided—if
it will not fit the outlet, have a qualified
electrician install the proper outlet with a
verified ground.
Extension Cords
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XdgYh!^[ndj[^cY^iVWhdajiZancZXZhhVgn/
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\gdjcYl^gZVcYeaj\e^c#
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*%[ZZiadc\idegZkZcibdidgYVbV\Z#
SECTION 2: CIRCUIT REQUIREMENTS
Electrocution or fire could
result if this machine is
not grounded correctly or
if your electrical configu-
ration does not comply
with local and state codes.
Ensure compliance by
checking with a qualified
electrician!
"-"
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aZ[i djglVgZ]djhZ# >[ndjY^hXdkZgi]Z bVX]^cZ
^h YVbV\ZY V[iZg ndj ]VkZ h^\cZY [dg YZa^kZgn!
please immediately call Customer Service at
(570) 546-9663for advice.
HVkZi]ZXdciV^cZghVcYVaaeVX`^c\bViZg^Vah[dg
edhh^WaZ ^cheZXi^dc Wn i]Z XVgg^Zg dg ^ih V\Zci#
Otherwise, filing a freight claim can be difficult.
L]ZcndjVgZXdbeaZiZanhVi^h[^ZYl^i]i]ZXdc"
Y^i^dcd[ndjgh]^ebZci!ndjh]djaY^ckZcidgni]Z
XdciZcih#
Wear safety glasses dur-
ing the entire set up pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Unpacking
Setup Safety
SECTION 3: SETUP
Items Needed for
Setup
I]Z [daadl^c\ ^iZbhVgZ cZZYZY id XdbeaZiZ i]Z
hZijeegdXZhh!WjiVgZcdi^cXajYZYl^i]ndjg
bVX]^cZ/
Tools & Hardware Needed: Qty
 LgZcX]&%bb############################################ &
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 7diidb^c\IVe&%"')############################## &
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 =ZmLgZcX](bb#################################### &
 =ZmLgZcX])bb#################################### &
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 E]^aa^ehHXgZlYg^kZg'############################ &
 ;aViI^eHXgZlYg^kZg'############################ &
 ;aViBZiVa;^aZ&%#################################### &
 HbVaa=VbbZg############################################ &
 9dlZaEjcX]&$-####################################### &
 BZY^jbLdg`WZcX]K^hZ########################## &
BdYZa=-&,-B[\#H^cXZ%,$%,
"."
Inventory
Figure 2. >ckZcidgn#
7
8
9
6
Box 1 (see Figures 2–3): Qty
A. A^b^iHl^iX]6hhZbWan############################### &
B. EdlZg;ZZYJc^i######################################### &
C.EdlZg8dgY################################################# &
D. 8VeHXgZlhB+"&m&+EdlZg;ZZY######## '
E. A^b^i7adX`hG$A&%bb########################&HZi
F. A^b^i7adX`hG$A-bb##########################&HZi
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Installation
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igdjWaZ[gZZ#
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1. 9>H8DCC:8II=:B>AA;GDBEDL:G
2. AddhZc i]Z \^W hXgZl adX` cjih Figure 4!
VcYVY_jhii]ZM"Vm^hiVWaZ\^WhXgZlh!hdi]Z
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i]Z]VcYl]ZZa#
Note: Make your adjustments on all four
locations equally and in small increments.
Figure 4. M"Vm^h\^WVY_jhibZci#
3. L]Zc egdeZgan VY_jhiZY! i^\]iZc i]Z adX`
cjih#
:
;
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h]dlc^cFigure 6#
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iVWaZZcYeaViZ#
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Figure 5#
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edlZg[ZZY#
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Figure 6#
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11#
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Figure 10. E^cgZbdkVa#
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iVeZgZYe^c!hdl]Zc^i
^hgZ^chiVaaZY!i]Ze^c^h
ha^\]iangZXZhhZYWZadl
i]Zhjg[VXZd[i]ZZcY
XVe#
14. Jh^c\ V [^aZ dg WZcX] \g^cYZg! h]dgiZc i]Z
e^ch!hdi]ZnVgZgZXZhhZYha^\]ianWZadli]Z
[VXZl]ZcgZ^chiVaaZY#
;VXZ
16. Jh^c\ V&% dg adc\Zg[aVibZiVa[^aZ!gZbdkZ
Vcn]^\]hedih^ci]ZeV^ciVcY\^kZi]ZZcY
XVeV[aVihjg[VXZ[dgi]ZedlZg[ZZYidbViZ
l^i]#
Note: We do not recommend removing the
paint completely, just ensure that the surface
is flat.
17. Jh^c\ V hiVcYVgY hXgZlYg^kZg! hXgVeZ VlVn
VcneV^ci[gdbi]ZWjh]^c\WdgZFigure 12!
hd l]Zc i]Z edlZg [ZZYZg ^h bdjciZY! i]Z
Wjh]^c\h^ihegdeZgan^ci]ZWdgZl^i]djiW^cY"
^c\#
"&'"
BdYZa=-&,-B[\#H^cXZ%,$%,
18. GZ^chiVaai]ZZcYeaViZ!VcYYg^kZi]ZiVeZgZY
e^ch ^c Figure 13!hdi]ZnVgZha^\]ian
gZXZhhZY^ci]ZZcYeaViZ[VXZ#
Figure 13. E^cgZ^chiVaaVi^dc#
21. 8VgZ[jaanha^YZi]ZX^gXj^iWdVgYVcYkZciXdkZg
WVX`^cidi]ZedlZg[ZZY]djh^c\Figure 15!
WjiYdcdi^chiVaai]Z[djgbdjci^c\hXgZlhVi
i]^hi^bZ#
I]ZX^gXj^iWdVgYVcYkZciXdkZgbjhiWZaZ[i
addhZ hd ndj XVc ^chZgi i]Z bdidg ^cid i]Z
XVhZl^i]djie^cX]^c\dgXgjh]^c\l^gZh#
19. GdiViZi]ZedlZg[ZZYYg^kZiVc\hd^iVa^\ch
l^i]i]ZaZVYhXgZlhadiFigure 14#
Figure 14. Bdidg^chiVaaVi^dc#
IVc\
Bjhi
6a^\c
l^i]AZVY
HXgZl
Hadi
:cY
EaViZ
Figure 15. 8^gXj^iWdVgY^chiVaaVi^dc#
22. 7Z^c\XVgZ[jacdiidXgjh]dgW^cYi]ZX^gXj^i
WdVgY l^gZh! ha^YZ i]Z edlZg [ZZY ]djh^c\
dcidi]ZZcYd[i]ZbdidgFigure 16#
9dcdi[dgXZi]Z]djh^c\dcidi]Zbdidg#Ndj
bVn]VkZidgZedh^i^dci]ZX^gXj^iWdVgYVcY
kZciXdkZgYjg^c\i]^hegdXZhhidVkd^Ybdidg
VcYX^gXj^iWdVgYl^gZ^ciZg[ZgZcXZ#
Figure 16. ;^cVaVhhZbWan#
L^gZhBjhiWZ@Zei8aZVg
L]ZcHa^Y^c\i]ZBdidg>cid
i]ZEdlZg;ZZY=djh^c\#
23. HZXjgZi]ZkZciXdkZgVcYi]Zbdjci^c\eaViZ
idi]ZedlZg[ZZY]djh^c\l^i]i]ZZ^\]iegZ"
k^djhangZbdkZY[aVi]ZVYhXgZlhgZbdkZY^c
Step 6#
20. EaVXZi]ZedlZg[ZZYbdidg dcid idi]ZZcY
eaViZ! VcY hZXjgZ i]Z edlZg [ZZY bdidg id
i]ZZcYeaViZl^i]i]ZildB+"&m&+bbXVe
hXgZlh#
BdYZa=-&,-B[\#H^cXZ%,$%,
"&("
28. Jh^c\ndjgZaZXig^XYg^aa!Yg^aadcZ'*bdjci"
^c\]daZ&$'YZZe^cidi]ZiVWaZWVhZ#
29. Jh^c\ V &%"') Wdiidb^c\ iVe! Xji i]gZVYh
^cidi]Z]daZ#
30. HZXjgZi]Za^b^ihl^iX]bdjci^c\eaViZidi]Z
iVWaZ WVhZ l^i] dcZ &%"') m &$' [aVi ]ZVY
hXgZl#
31. 8ZciZg ejcX] i]Z di]Zg ]daZ VcY Yg^aa! iVe!
VcY^chiVaai]ZgZbV^c^c\hXgZl#
32. >chiVaa i]Z a^b^i hl^iX] id i]Z bdjci^c\ eaViZ
l^i]i]Zi]gZZegZk^djhangZbdkZYhXgZlh#
33. HZXjgZ i]Z edlZg VcY a^b^i hl^iX] edlZg
XVWaZh VlVn [gdb i]Z eVi] d[ i]Z bdk^c\
iVWaZVcY]VcYl]ZZah#
26. >chiVaai]Za^b^i hl^iX]bdjci^c\eaViZdci]Z
h^YZ d[ i]Z b^aa^c\ iVWaZ WVhZ hd i]Z a^b^i
hl^iX]hidee^chVgZ]dg^odciVaanVa^\cZYl^i]
i]Zhidee^chVhh]dlc^cFigure 18.
6ahdbV`ZhjgZi]Vil]ZcbdjciZY!i]Za^b^i
hl^iX] ]djh^c\ ]Vh Zcdj\] d[ V \Ve Vahd
h]dlc^cFigure 18WZilZZci]Z\^WhXgZl
adX`cjihd^iXVcWZVY_jhiZY#
27. L]Zc i]Z bdjci^c\ eaViZ ^h egdeZgan edh^"
i^dcZY!XZciZgejcX]dcZbdjci^c\]daZ#
Figure 18. 6a^\cbZciheZX^[^XVi^dch#
A^b^iHl^iX]
=djh^c\
Hide
E^c
<Ve
A^b^iHl^iX]
HideE^c
24. >chiVaai]ZVeegdeg^ViZaZ[iVcYg^\]i[ZZYhideh
[dgndjgb^aa^c\bVX]^cZ^cidi]ZiVWaZhadi!Vh
h]dlc^cFigure 17#
Note:You may want to additionally drill and
insert a roll pin to prevent any chance of a
stop block inadvertently moving past the stop
setting. If the stop moves past your maximum
stop setting, the lead screw will run out of
thread and slam the table and power feed to
a hard stop causing possible damage.
Figure 17. ;ZZYhideVcYdei^dcVae^cadXVi^dc#
25. Jh^c\Ve]^aa^ehhXgZlYg^kZg!gZbdkZi]Zi]gZZ
bdjci^c\hXgZlhi]VihZXjgZi]Za^b^ihl^iX]
id^ihbdjci^c\eaViZ#
Dei^dcVaGdaaE^c>chiVaaVi^dc
AdXVi^dcVi:^i]Zg:cYd[IVWaZ
NOTICE
Make sure to position the left and right
stops so that the table can travel an addi-
tional 10mm before the leadscrew runs out
of thread. The reason for this additional
table travel is that after using the rapid feed
feature, the momentum of the motor arma-
ture keeps rotating leadscrew so the table
moves a few millimeters past your normal
stop location. If the lead screw runs out of
travel before the table naturally slows to a
stop, a damaging hard stop will occur.
Periodically, make sure that you always
have the appropriate table free travel past
the stop setting to prevent damaging hard
stops.
"&)"
BdYZa=-&,-B[\#H^cXZ%,$%,
Operation Safety
SECTION 4: OPERATIONS
Loose hair and cloth-
ing could get caught in
machinery and cause seri-
ous personal injury. Keep
loose clothing and long
hair away from moving
machinery.
If you have never used this type of machine
or equipment before, WE STRONGLY REC-
OMMEND that you read books, trade maga-
zines, or get formal training before begin-
ning any projects. Regardless of the con-
tent in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.
Figure 19. EdlZg[ZZYXdcigdah#
Power Feed Controls
GZ[Zgidi]Za^hiWZadlVcYhZZFigure 19 id
jcYZghiVcYi]ZedlZg[ZZYXdcigdah#
A. Green Power Lamp/ L]Zc a^i! ^i ^cY^XViZh
i]Vii]ZedlZg[ZZY]VhedlZg#
B. Orange Fault Lamp/ L]Zc a^i! ^i ^cY^XViZh
i]VindjbjhigZhZii]ZedlZg[ZZYWZXVjhZ
i]ZX^gXj^iWdVgY]VhZ^i]ZgYZiZXiZYVbdidg
dkZgadVY! dg ndj ]VkZ X]Vc\ZY [ZZY Y^gZX"
i^dc# Ijgc i]Z [ZZY heZZY Y^Va id oZgd VcY
bdkZi]Z[ZZYY^gZXi^dcaZkZgidXZciZg#I]Z
aVbel^aai]Zc \ddjiVcY i]ZedlZg[ZZY ^h
gZVYnidjhZV\V^c#
C. Feed Direction Lever/BdkZi]ZaZkZgaZ[idg
g^\]i[gdb i]ZXZciZgedh^i^dc idhZaZXi iVWaZ
igVkZaY^gZXi^dc#
D. Feed Speed Dial/ Hadlan gdiViZ i]^h Y^Va id
hZaZXiV[ZZYheZZYVcYWZ\^cV[ZZYdeZgV"
i^dc# L]Zc [^c^h]ZY l^i] Vc deZgVi^dc! ijgc
i]Z [ZZY heZZY Y^Va id oZgd! VcY bdkZ i]Z
[ZZYaZkZgidi]ZXZciZgedh^i^dc#
E. Rapid Feed Button/Ejh]VcY]daYi]ZgVe^Y
[ZZYWjiidc idfj^X`an bdkZi]Z iVWaZ^c i]Z
hZaZXiZYY^gZXi^dc#
F. Fuse/EgdiZXihX^gXj^ih[gdbedlZghjg\Z#
8 9
7 6
;
:
Always disconnect power
from the power feed when
not in use. Failure to do
this may result in power
feed damage.
NOTICE
BdYZa=-&,-B[\#H^cXZ%,$%,
"&*"
SECTION 5: ACCESSORIES
688:HHDG>:H
H8179—Horizontal Milling Table
IV`ZVYkVciV\Zd[i]ZBdYZa<%+&.b^aa$Yg^aa.%
i^ai^c\]ZVYhidX`[ZVijgZ#>chiVaai]^ha^[iZYXVhi"^gdc
]dg^odciVa b^aa^c\ iVWaZ [dg i]Z XdggZXi XaZVgVcXZ
l]ZcbV`^c\i]dhZh^YZ"b^aa^c\deZgVi^dch#
G9002—2
1
⁄2" Swivel Base Milling Vise
G5971 —3
1
⁄2" Swivel Base Milling Vise
G5972—4" Swivel Base Milling Vise
G5973—5" Swivel Base Milling Vise
G5974—6" Swivel Base Milling Vise
G5975—8" Swivel Base Milling Vise
K^hZh[ZVijgZ(+%gdiVi^dcl^i][^cZ\gVYjVi^dch!
Ygde [dg\ZY ]VcYaZ! egZX^h^dc \gdjcY _Vl [VXZh!
ZcXadhZY VXbZ hXgZl VcY YZiVX]VWaZ hl^kZa
WVhZ#
Figure 22. Hl^kZaWVhZb^aa^c\k^hZ#
H8177—Worktable with Angle
:c_dn]Vk^c\VcZXdcdb^XValVnidhjeedgindjg
ldg`e^ZXZViVcVggVnd[Vc\aZh#I]^h]^\]"fjVa^in
i^ai^c\ ldg`iVWaZ ^h fj^X` VcY ZVhn id hZije VcY
jhZ#
Figure 21.Ldg`iVWaZl^i]Vc\aZ#
Figure 20. =dg^odciVab^aa^c\ldg`iVWaZ#
H8179
Figure 23. =*+-* )GdiVgnIVWaZ#
H5685—4 Rotary Table
I]ZeZg[ZXigdiVgniVWaZ[dgVaandjbdYZabV`Zgh
VcYi]dhZ Yd^c\ hbVaaZgegZX^h^dc ldg`# 8dbZh
l^i]XaVbe^c\`^i#
"&+"
BdYZa=-&,-B[\#H^cXZ%,$%,
SECTION 6: MAINTENANCE
Always disconnect power
to the machine before
performing maintenance.
Failure to do this may
result in serious person-
al injury.
;dgdei^bjbeZg[dgbVcXZ[gdbndjgedlZg[ZZY!
[daadli]^hbV^ciZcVcXZhX]ZYjaZVcYgZ[ZgidVcn
heZX^[^X^chigjXi^dch\^kZc^ci]^hhZXi^dc#
Daily Check:
 AddhZbdjci^c\hXgZlh#
IVWaZ! aZVYhXgZlh! VcYlVnh VgZ XaZVc VcY
ajWg^XViZY#
LdgcdgYVbV\ZYl^gZh#
EdlZg [ZZY hideh VgZ hZXjgZY VcY egdeZgan
VY_jhiZY id egZkZci V iVWaZ XgVh] dg ]VgY
hideh#
Monthly Check:
 <^WhVgZVY_jhiZYegdeZgan#
 D^aedlZg[ZZYhidee^chFigure 24#
Annual or Biannual Check:
 AjWg^XViZ]ZVYhidX`aZVYhXgZlVcY\ZVgh#
Schedule
Figure 24#EdlZg[ZZYhidee^cajWg^XVi^dc#
EdlZg;ZZYHideE^c
Brush Replacement
9jg^c\i]Za^[Zd[ndjgedlZg[ZZYZg!ndjbVn]VkZ
idgZeaVXZi]ZWgjh]hZi^[i]Zjc^iadhZhGEBdg
WZXdbZh cd^hn# I]^h ^h V h^beaZ iVh` VcY dcan
iV`ZhV[Zlb^cjiZh#
Tools Needed: Qty
HiVcYVgYHXgZlYg^kZg(################################ &
CZZYaZCdhZEa^Zgh############################################ &
To replace the brushes:
1. 9>H8DCC:8IB68=>C:;GDBEDL:G
2. JchXgZli]ZedlZg[ZZYideYjhiXVeFigure
25#
Figure 26. 7gjh]XdbedcZcih#
7gjh]
GZiV^c^c\
8Ve
7gjh]
7dgZ
Bdidg
7gjh]
9jhi
8Ve
Figure 25. IdeYjhiXVeadXVi^dc#
9jhi8Ve
3. JchXgZli]ZWgjh]gZiV^c^c\XVe!jhZcZZYaZ
cdhZea^ZghidgZeaVXZi]ZWgjh]!VcYgZ^chiVaa
i]ZXVehFigure 26#
4. GZeaVXZi]ZgZbV^c^c\Wgjh]Vii]ZjcYZgh^YZ
d[i]ZedlZg[ZZY#
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SECTION 7: SERVICE
About Service
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Troubleshooting
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Wiring Safety Instructions
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
color at www.grizzly.com.
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SECTION 8: WIRING
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