Sauder 420566 Operating instructions

sauder.com

4-Drawer Chest

Model 420566

NOTE: THIS INSTRUCTION

BOOKLET CONTAINS IMPORTANT

SAFETY INFORMATION.

PLEASE READ AND KEEP FOR

FUTURE REFERENCE.

Enlish p 1-22

Français p 23-25

Español p 26-28

Lot # 530942 07/01/19

Purchased: __________________

sauder.com

CONTACT US FIRST

BEFORE MAKING ANY RETURNS TO THE STORE.

Share your journey!

sauder.com

CONTACT US FIRST

BEFORE MAKING ANY RETURNS TO THE STORE.

Visit sauder.com/service to order replacement parts, view video assembly tips, or chat with a live rep.

Prefer the phone? Give us a rin at

1-800-523-3987.

Customer Service is available Monday-Friday - 9 a.m. to 5:30 p.m. EST (except holidays)

Stu a sock in it.

Or two.

Part Identiﬁ cation

Hardware Identiﬁ cation

Assembly Steps

Français

Español

Safety

Warranty

Hammer

Not actual size

No. 2 Phillips Screwdriver

Tip Shown Actual Size

Skip the power trip.

This time.

Table of Contents Assembly Tools Required

2-3

4

5-22

23-25

26-28

29-30

31

420566 www.sauder.com/servicePae 2

Now you know

our ABCs.

Part Identiﬁ cation

å While not all parts are labeled, some of the parts will have a label or an inked letter on the ede

to help distinuish similar parts from each other. Use this part identiﬁ cation to help identify similar parts.

A RIGHT END (1)

B LEFT END (1)

C2 TOP (1)

D2 BOTTOM (2)

D10 RIGHT DRAWER SIDE (1)

D11 LEFT DRAWER SIDE (1)

D132 LARGE RIGHT DRAWER SIDE (3)

D138 LARGE LEFT DRAWER SIDE (3)

D174 DRAWER BACK (1)

D175 LARGE DRAWER BACK (3)

D983 DRAWER BOTTOM (4)

E BACK (1)

F LARGE BACK (1)

G RIGHT FRONT LEG (1)

H LEFT FRONT LEG (1)

I REAR LEG (2)

J DRAWER FRONT (1)

K LARGE DRAWER FRONT (3)

L END MOLDING (2)

M65

DRAWER BRACE (4)

(Hidden part usin recycled

material. Color may vary.)

Part Identiﬁ cation

420566www.sauder.com/service

Pae 3

M65

D10

D983

D11

D132

D983

D138

D175

D174

M65

A

B

C2

D2

E

G

H

I

D2

I

F

J

K

L

Hardware Identiﬁ cation

å Screws are shown actual size. You may receive extra hardware with your unit.

420566 www.sauder.com/servicePae 4

BLACK 9/16" LARGE HEAD SCREW - 14

1S

METAL PIN - 4

1R

NAIL - 16

1N

BLACK 9/16" FLAT HEAD SCREW - 4

32S

30S

BLACK 1-9/16" FLAT HEAD SCREW - 20

BLACK 2-1/4" FLAT HEAD SCREW - 6

26S

BLACK 1-1/8" MACHINE SCREW - 3

21S

3S

GOLD 5/16" FLAT HEAD SCREW - 32

SILVER 3/4" MACHINE SCREW - 12

20S

40DA

UNIVERSAL

CABINET RAIL - 8

40DC

DRAWER RIGHT - 4

40DD

DRAWER LEFT - 4

10A

SLIDE

CAM - 8

12E

TACK GLIDE - 4

METAL

BRACKET - 4

2G7F

TWIST-LOCK

®

FASTENER - 8

PULL - 6

74K

CAM SCREW - 10

8F

HIDDEN

CAM - 10

1F

KNOB - 3

5K

FURNITURE TIPPING RESTRAINT KIT - 1

97

Step 1

Look for this icon. It means a

video assembly tip is available at

www.sauder.com/service/tips

420566www.sauder.com/service

Pae 5

Do not tihten the TWIST-LOCK® FASTENERS in this step.

7F

å

Assemble your unit on a carpeted ﬂ oor or on the

empty carton to avoid scratchin your unit or the ﬂ oor.

å

To bein assembly, push a SAUDER TWIST-LOCK®

FASTENER (7F) into the lare holes in the ENDS (A

and B) and BOTTOMS (D2).

A

B

Some assembly

(and snacks) required.

D2

7F

Step 2

420566 www.sauder.com/servicePae 6

Arrow

1F

The arrow in the HIDDEN

CAM must point toward the

hole in the ede of the board.

Hole

å

Push ten HIDDEN CAMS (1F) into the ENDS (A and B) and

DRAWER BRACES (M65).

1F

Arrow

A

B

M65

Arrow

1F

(10 used)

Step 3

420566www.sauder.com/service

Pae 7

8F

å

Turn ten CAM SCREWS (8F) into the FRONT LEGS (G

and H) and DRAWER FRONTS (J and K).

G

H

K

J

(10 used)

Step 4

420566 www.sauder.com/servicePae 8

A

B

H

G

å

Fasten the ENDS (A and B) to the FRONT LEGS (G and H).

Tihten six HIDDEN CAMS.

1

2

LEFT END ASSEMBLY

RIGHT END ASSEMBLY

Surface with

HIDDEN CAMS

Ede with

TWIST-LOCK®

FASTENERS

These surfaces

should be even.

The FRONT LEG will

overhan this ede.

Surface with

HIDDEN CAMS

These surfaces

should be even.

Ede with

TWIST-LOCK®

FASTENERS

The FRONT LEG will

overhan this ede.

Step 5

420566www.sauder.com/service

Pae 9

A

B

å

Lay the ENDS (A and B) ﬂ at on the ﬂ oor exactly as shown.

å

Turn four BLACK 9/16" FLAT HEAD SCREWS (32S) into the

ENDS (A and B) until the shoulders of the SCREWS rest on the

surfaces of the ENDS.

å

NOTE: Do not overtihten the SCREWS.

å

Slide the END MOLDINGS (L) onto the ENDS (A and B). Line up

the rooves in the MOLDINGS over the heads of the SCREWS in

the ENDS.

å

NOTE: If the MOLDING comes up o of the SCREWS, remove it

and slide it on aain.

LEFT END ASSEMBLY

RIGHT END ASSEMBLY

These edes

should be even.

These edes

should be even.

Shoulder

Apply pressure with your hands

as you uide the MOLDINGS over

the SCREWS and onto the ENDS.

Shoulder

Apply pressure with your hands

as you uide the MOLDINGS over

the SCREWS and onto the ENDS.

Surface without

HIDDEN CAMS

Surface without

HIDDEN CAMS

BLACK 9/16" FLAT HEAD SCREW

(4 used in this step)

32S

L

Step 6

420566 www.sauder.com/servicePae 10

å

Stand the ENDS (A and B) upriht as shown and fasten

the REAR LEGS (I) to the ENDS (A and B). Use six BLACK

2-1/4" FLAT HEAD SCREWS (26S).

LEFT END ASSEMBLY

RIGHT END ASSEMBLY

Surface with

HIDDEN CAMS

Surface with

HIDDEN CAMS

These surfaces

should be even.

Ede with

TWIST-LOCK®

FASTENERS

Ede with

TWIST-LOCK®

FASTENERS

These surfaces

should be even.

The BACK LEG will

overhan this ede.

The BACK LEG will

overhan this ede.

BLACK 2-1/4" FLAT HEAD SCREW

(6 used in this step)

26S

I

26S

A

B

Step 7

420566www.sauder.com/service

Pae 11

å

Fasten the UNIVERSAL CABINET RAILS* (40DA) to the

ENDS (A and B). Use sixteen GOLD 5/16" FLAT HEAD

SCREWS (3S) throuh holes #1 and #4.

å

*patent pendin lide system

GOLD 5/16" FLAT HEAD SCREW

(16 used in this step)

3S

3

2

1

2

3

4

Glide end

A

B

H

G

1

2

3

4

1

2

3

4

1

2

3

4

3

2

1

4

3

2

1

4

3

2

1

4

Surface

with

TWIST

-

LOCK®

FASTENERS

Surface

with

TWIST

-

LOCK®

FASTENERS

VIEW THE DRAWER GLIDE VIDEO

Step 8

420566 www.sauder.com/servicePae 12

Do not stand the unit upriht without the

BACK fastened. The unit may collapse.

Caution

å

Fasten the LEFT END (B) to the TOP (C2). Tihten

two TWIST-LOCK® FASTENERS.

Dowel end

How to use the SAUDER TWIST-LOCK

®

FASTENER

1. Insert the dowel end of the FASTENER into the

hole of the adjoinin part.

NOTE: The dowel end of the FASTENER must

remain fully inserted in the hole of the adjoinin

part while lockin the FASTENER.

2. Tihten the FASTENER with a Phillips

screwdriver as tiht as possible.

B

C2

Surface with holes

H

This hole

must be here.

Surface with

TWIST-LOCK®

FASTENERS

Meet Part (C2). This component has been

enineered to be lihter, stroner, faster… well

ok. Not technically faster. But deﬁ nitely makes

for a sturdier 4-drawer chest that’s easier to

assemble and friendlier to the environment.

å

Fasten four METAL BRACKETS (2G) to the BACK (E). Use four BLACK 9/16" LARGE HEAD SCREWS (1S).

å

NOTE: Be sure the METAL BRACKETS are even with the edes of the BACK.

å

Fasten the BACK (E) to the LEFT END (B). Use two BLACK 9/16" LARGE HEAD SCREWS (1S) throuh the METAL

BRACKETS on the BACK and into the LEFT END.

Step 9

420566www.sauder.com/service

Pae 13

B

E

2G

BLACK 9/16" LARGE HEAD SCREW

(6 used in this step)

1S

Surface with

METAL BRACKETS

Surface with

fewer holes

The six holes on

the other surface

should be located

closer to this ede.

Step 10

420566 www.sauder.com/servicePae 14

å

Insert two METAL PINS (1R) into the holes in the

LEFT END (B).

å

Fasten the BOTTOMS (D2) to the LEFT END (B).

Tihten two TWIST-LOCK® FASTENERS.

å

NOTE: Be sure the METAL PINS in the LEFT END

insert into the holes in the BOTTOMS.

Don't worry. It isn't

Rome. This can be built

in a day.

D2

1R

Surface without

TWIST-LOCK®

FASTENERS

Surface without

TWIST-LOCK®

FASTENERS

Finished ede

B

Step 11

420566www.sauder.com/service

Pae 15

1R

å

Insert two METAL PINS (1R) into the holes in the RIGHT END (A).

å

Fasten the RIGHT END (A) to the TOP (C2) and BOTTOMS (D2). Tihten four TWIST-LOCK® FASTENERS.

å

NOTE: Be sure the METAL PINS in the RIGHT END insert into the holes in the BOTTOMS.

å

Fasten the RIGHT END (A) to the BACK (E). Use two BLACK 9/16" LARGE HEAD SCREWS (1S) throuh

the METAL BRACKETS on the BACK and into the RIGHT END.

D2

C2

A

E

Surface without

TWIST-LOCK®

FASTENERS

G

BLACK 9/16" LARGE HEAD SCREW

(2 used in this step)

1S

Step 12

420566 www.sauder.com/servicePae 16

å

Carefully turn your unit over onto its front edes. Lay the LARGE

BACK (F) over your unit.

å

Turn six BLACK 9/16" LARGE HEAD SCREWS (1S) into the bottom

ede of the LARGE BACK (F) and into the BACK (E). Do not

completely tihten the SCREWS at this time.

å

Then, makin sure that the top ede of the LARGE BACK (F) sits

slihtly below the top ede of your unit, fasten the top and side edes

of the LARGE BACK to your unit usin the NAILS (1N).

å

Now, completely tihten the SCREWS in the bottom ede of the

LARGE BACK (F).

å

NOTE: A perforation has been provided for access throuh the

LARGE BACK.

å

Usin your hammer, ently tap four TACK GLIDES (12E) into the

bottom edes of the LEGS (G, H, and I).

E

NAIL

(16 used in this step)

1N

F

BLACK 9/16" LARGE HEAD SCREW

(6 used in this step)

1S

The perforation

should be here.

Do not stand the unit upriht without the

BACK fastened. The unit may collapse.

Caution

12E

I

H

G

Step 13

420566www.sauder.com/service

Pae 17

å

Insert the LARGE DRAWER SIDES (D132 and D138)

at an angle into the slot at each end of the LARGE

DRAWER FRONT (K).

å

Slide the DRAWER BOTTOM (D983) into the grooves

in the LARGE DRAWER SIDES (D132 and D138) and

LARGE DRAWER FRONT (K).

å

Fasten the DRAWER BRACE (M65) to the LARGE

DRAWER FRONT (K). Tighten one HIDDEN CAM.

å

Fasten the LARGE DRAWER BACK (D175) to the LARGE

DRAWER SIDES (D132 and D138) and DRAWER

BRACE (M65). Use five BLACK 1-9/16" FLAT HEAD

SCREWS (30S). Repeat this step for the other large drawers.

The smaller drawer will use DRAWER FRONT (J), DRAWER

SIDES (D10 and D11), and DRAWER BACK (D174).

The tabs should insert freely

into the slots. Gently tilt the

DRAWER SIDES side to side

until the tabs slip into the slots.

12

34

Be sure the DRAWER

BOTTOM inserts into the

DRAWER FRONT roove.

Groove

K

M65

VIEW THE T-LOCK BOX VIDEO

D138

D132

D138

D983

D132

D138

D175

Unﬁ nished

surface

K

Start each screw a few turns before

completely tihtenin any of them.

BLACK 1-9/16" FLAT HEAD SCREW

(20 used in this step)

30S

M65

1

2

Be sure the

DRAWER

BOTTOM

inserts into

the DRAWER

BACK roove.

Surface with

HIDDEN CAM

With the palm of your hand,

tap the DRAWER BOTTOM

down into the roove.

Hidden part usin

recycled material.

Color may vary.

Step 14

420566 www.sauder.com/servicePae 18

å

Insert a SLIDE CAM (10A) into the LARGE DRAWER SIDES (D132 and D138).

å

Fasten a DRAWER RIGHT (40DC) to the LARGE RIGHT DRAWER SIDE (D132) and a DRAWER LEFT (40DD) to the LARGE

LEFT DRAWER SIDE (D138). Use four GOLD 5/16" FLAT HEAD SCREWS (3S) throuh holes #1 and #2.

å

NOTE: The screw head in the CAM must be visible throuh the slotted hole in the SLIDE.

å

NOTE: The lides are not intended to rotate.

å

Repeat this step for the other drawers.

1

2

1

2

GOLD 5/16" FLAT HEAD SCREW

(16 used in this step)

3S

(4 screws per drawer)

Glide end

D138

D132

Screw head - turn CAM to line up holes in

the SLIDES with holes in DRAWER SIDES

10A

VIEW THE DRAWER GLIDE VIDEO

Step 15

420566www.sauder.com/service

Pae 19

å

Fasten three KNOBS (5K) to the DRAWER FRONT (J). Use

three BLACK 1-1/8" MACHINE SCREWS (21S).

å

Fasten two PULLS (74K) to the LARGE DRAWER FRONT (K).

Use four SILVER 3/4" MACHINE SCREWS (20S).

å

Repeat this step for the other lare drawers.

74K

5K

BLACK 1-1/8" MACHINE SCREW

(3 used for the KNOBS)

21S

SILVER 3/4" MACHINE SCREW

(12 used for the PULLS)

20S

K

J

Step 16

420566 www.sauder.com/servicePae 20

å

Carefully stand your unit upriht in its ﬁ nal location. We recommend usin the SAFETY STRAP for added stability.

å

Open the FURNITURE TIPPING RESTRAINT KIT (97).

å

NOTE: Do not turn the SAFETY DRYWALL ANCHOR into a wall stud. If you prefer to fasten the SAFETY STRAP to a wall

stud, o to your local hardware store for proper hardware.

å

INSTALLATION INSTRUCTIONS:

1. Insert the SAFETY DRYWALL ANCHOR throuh the WASHER and one end of the SAFETY STRAP.

2. Usin a Phillips screwdriver or a hand drill, press the screw slihtly onto the drywall.

3. Apply pressure; turn the screw until a pilot hole is made and the nylon sheath slips throuh.

4. Turn the screw until it is ﬂ ush aainst the wall and you feel a ﬁ rm resistance.

5. Continue to turn until the screw starts spinnin freely.

å

Carefully cut out the perforated hole in the LARGE BACK (F). Insert the other end of the SAFETY STRAP throuh this hole,

then use a BLACK 9/16" LARGE HEAD SCREW throuh the SAFETY STRAP and into the pre-drilled hole in the underside

of the TOP.

å

NOTE: Before movin your unit to a di erent location, unscrew the SAFETY DRYWALL ANCHOR from your wall. The

nylon sheath will remain behind your wall.

F

BLACK 9/16" LARGE HEAD SCREW

(1 used in this step)

97

Safety

drywall

anchor

Safety strap

Washer

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