CFMoto CFORCE 500S Owner's manual

Category
Offroad Vehicle
Type
Owner's manual
CF500AU-7S CF500AU-7L
5
TABLE OF CONTENTS
TABLE OF CONTENTS ���������������������������� 1
Foreword ���������������������������������� 1
Welcome ��������������������������������� 1
EVAP System (Evaporative Emission Control System) ������������� 2
Signal Words ������������������������������� 3
Introduction ��������������������������������� 8
Vehicle Identication Numbers ������������������������ 9
Specications �������������������������������10
Operator Safety �������������������������������16
Safety Training �������������������������������18
Safe Riding Gear ������������������������������44
Safety Decals and Locations ��������������������������45
Features and Controls �����������������������������51
Left Hand Controls �����������������������������51
Right Hand Controls ����������������������������54
Foot Controls �������������������������������59
Vehicle Features ������������������������������62
Operation of Your ATV �����������������������������71
Break-In Period ������������������������������71
Pre-Ride Inspection ����������������������������� 73
Starting the Engine �����������������������������74
Gear Selector Operation ��������������������������76
Hauling and Towing Cargo ��������������������������79
Load Distribution ������������������������������81
Driving Safely �������������������������������82
Maintenance ���������������������������������99
Severe Use Denition ����������������������������99
Periodic Maintenance Schedule and Icon Key ���������������� 100
Maintenance Procedures ������������������������� 110
Cleaning and Storage ���������������������������� 152
Washing the vehicle ��������������������������� 152
Waxing the vehicle ���������������������������� 153
Perform repairs ����������������������������� 153
Check the tires ������������������������������ 153
Oil and lter ������������������������������� 153
Air lter/ Air box ����������������������������� 153
Check uid levels ����������������������������� 154
Stabilize the fuel ����������������������������� 154
Battery storage ������������������������������ 154
Lubricate �������������������������������� 154
‘Fog’ the engine ����������������������������� 155
Storage area and covering ������������������������� 156
Transporting the vehicle ��������������������������� 156
Vehicle Issue Diagnosis ��������������������������� 157
Engine doesn’t turn over ������������������������� 157
Engine pings or knocks �������������������������� 157
Engine stops or loses power ������������������������ 158
Engine turns over, Fails to start ����������������������� 159
Engine backres ����������������������������� 160
Engine runs irregularly, stalls or misres ������������������� 160
EFI Malfunction Indicator Light ����������������������� 162
EPS Malfunction Indicator Light ���������������������� 163
Electronic Power Steering (EPS) fault diagnosis and solution ���������� 165
Change of Ownership ���������������������������� 166
CFMOTO Limited Warranty ������������������������� 167
WARRANTY TERMS & CONDITIONS ������������������� 167
U.S.A. EPA and CARB Emissions Control Limited Warranty ���������� 173
Noise Control System and Tampering �������������������� 177
Foreword
Welcome
Thank you for purchasing a CFMOTO vehicle, and welcome to our world-wide family of CFMOTO
enthusiasts. Be sure to visit us online at www.cfmoto.com for the latest news, new product introductions,
upcoming events, career opportunities, and more.
CFMOTO develops, manufactures, markets and delivers the world’s most reliable and cost-effective all-
terrain vehicles, motorcycles and scooters, utility vehicles, boat and power sports engines. Founded in 1989
and teaming up with more than 1200 companions, CFMOTO has developed 98 vehicle models and 51
engine models, which are distributed in over 70 countries and regions. CFMOTO is edging into the advanced
ranks in the world in the power sports industry, and aims to supply superior products to dealers and fans
globally.
For safe and enjoyable operation of your vehicle, be sure to follow the instructions and recommendations
in this owner’s manual. Your manual contains instructions for minor maintenance. Information about major
repairs is outlined in the CFMOTO Service Manual. Your CFMOTO dealer knows your vehicle best and is
interested in your total satisfaction. Be sure to return to your dealership for all of your service needs during,
and after, the warranty period.
1
TABLE OF CONTENTS
WARNING
The engine exhaust from this product contains chemicals known to the State of California to cause cancer,
birth defects or other reproductive harm.
EVAP System (Evaporative Emission Control System)
Do not modify the EVAP system. Modiî‚¿cation is a violation of EPA regulations. Ensure that all the hoses are
not clogged or kinked, otherwise it could damage the fuel pump or distort the fuel tank.
NOTE
Some features described within this manual may not apply to models sold in the U.S.
All descriptions and directions given are from the operator’s perspective when seated on the vehicle.
FOREWORD
2
Signal Words
A signal word calls attention to a safety message or messages, a property damage message or messages,
and designates a degree or level of hazard seriousness. The standard signal words in this manual are
WARNING, CAUTION and NOTE or NOTICE.
The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is
involved when these words and symbols are used. Become familiar with their meanings before reading the
manual:
WARNING
This safety alert and icon indicates a potential hazard that may result in serious injury or death.
CAUTION
This safety alert and icon indicates a potential hazard that may result in minor or moderate personal injury
and/or damage to the vehicle.
CAUTION
This safety alert without an icon indicates a situation that may result in damage to the vehicle.
NOTE or NOTICE
A note or notice will alert you to important information or instructions
FOREWORD
3
WARNING FOR TYPE I ATV
(1-person vehicle)
Improper vehicle use can result in SEVERE INJURY or DEATH
FOREWORD
4
ALWAYS
USE AN
APPROVED
HELMET AND
PROTECTIVE
GEAR
NEVER USE
ON PUBLIC
ROADS
NEVER CARRY
PASSENGERS
NEVER
USE WITH
DRUGS OR
ALCOHOL
WARNING FOR TYPE II ATV
(2-person vehicle)
Improper vehicle use can result in SEVERE INJURY or DEATH
FOREWORD
5
ALWAYS
USE AN
APPROVED
HELMET AND
PROTECTIVE
GEAR
NEVER USE
ON PUBLIC
ROADS
NEVER
CARRY MORE
THAN ONE
PASSENGER
NEVER
USE WITH
DRUGS OR
ALCOHOL
NEVER:
• Operate without proper training or instruction.
• Operate on public roads. A collision can occur with another vehicle.
• Operate at speeds too fast for your skill or the conditions.
• Carry multiple passengers, Type II ATVs are designed for a single passenger only.
• Use ALCOHOL or DRUGS before or while driving this vehicle.
ALWAYS:
• Avoid paved surfaces, which may adversely affect the handling and control.
• Use proper riding techniques to avoid vehicle overturn on hills and rough terrain, and when turning.
• Wear eye protection, helmet and protective clothing.
FOREWORD
6
READ THE OWNER’S MANUAL
FOLLOW ALL INSTRUCTIONS AND WARNINGS
WARNING
Read, understand, and follow all of the instructions and safety precautions in this manual
and on all product labels. Failure to follow the safety precautions could result in serious
injury or death.
WARNING
The engine exhaust gas from this product contains carbon monoxide, which is a deadly
gas and could cause headaches, giddiness, loss of consciousness, or even death.
FOREWORD
7
8
Introduction
Thank you for purchasing a CFMOTO vehicle, and welcome to our worldwide family of CFMOTO owners. We
proudly produce an exciting line of utility and recreational products:
• All-terrain vehicles (ATV).
• Utility and Side-by-Side vehicles (patrol, forest protecting and hunting).
• Motorcycles and scooters.
CFMOTO, a company which specializes in production of liquid-cooled engines, is the top-level supplier in
China. Compared to same displacement air- cooled engines, engine cooling is more effective, oil temperature
is more stable, the engine is more powerful with lower fuel consumption, and has a longer working life.
For safe and enjoyable operation of your vehicle, be sure to follow the instructions and recommendations
in this owner's manual. Your manual contains instructions for minor maintenance. Information about
major repairs are outlined in the CFMOTO service manual, and should be performed only by a CFMOTO
service dealer and technician. Your CFMOTO dealer knows your vehicle best and is interested in your total
satisfaction. Be sure to return to your dealership for all of your service.
Due to constant improvements in the design and quality of production components, some minor
discrepancies may result between the actual vehicle and the information presented in this publication.
Depictions and/or procedures in this publication are intended for reference use only. The most current version
of this manual can be found online at www.cfmoto.com.
9
INTRODUCTION
Vehicle Identiî‚¿cation Numbers
Record your vehicle’s identication numbers in the spaces provided. Remove the spare key and store in a
safe place. Your key can be duplicated only by mating a key blank with one of your existing keys.
If both keys are lost, the complete lock assembly must be replaced.
1 2 3
1
Vehicle Identiî‚¿cation Number:
2
Vehicle Model Number:
3
Engine Serial Number:
10
INTRODUCTION
Speciî‚¿cations
Item
Speciî‚¿cation
CF500AU-7S CF500AU-7L
Vehicle Type 1-person 2-person
Overall Length 82.7 in. (2100 mm) 90.5 in (2300 mm)
Overall Width 43.3 in (1100 mm) 43.3 in (1100 mm)
Overall Height 45.3 in. (1150 mm) 53.1 in. (1350 mm)
Wheel Base 49.6 in. (1260 mm) 57.5 in. (1460 mm)
Minimum ground clearance 9.8 in. (250 mm) 9.8 in. (250 mm)
Min. turning radius 137.8 in. (3500 mm) 137.8 in. (3500 mm)
Basic weight:( Engine oil and fuel tank full) 760.5 lb. (345 kg) 793.6 lb. (360 kg)
Front rack weight capacity 44 lbs. (20 kg)
Rear rack weight capacity 88 lbs. (40 kg)
Recommended towing capacities:
Tongue weight
Trailer and Cargo weight
66 lbs. (30 kg)
330 lbs. (150 kg)
Engine model 191R
11
INTRODUCTION
Item
Speciî‚¿cation
CF500AU-7S CF500AU-7L
Engine type Liquid-cooled/4-stroke, overhead single camshaft
Bore × Stroke 3.58 in. × 3.0 in.(91 mm × 76.2 mm)
Displacement 495 mL
Compression ratio 10.3 : 1
Starting type Electric start
Lubrication type Splash /pressure feed
Engine oil:
Type:
Engine oil volume:
Capacity change / no oil î‚¿lter
Capacity change / oil î‚¿lter
SAE 5W-40/SG
3.0 qt. (2.83L)
Rear gear case oil:
Type
Volume
SAE80W/90 GL-5
8.5 oz. (250mL)
12
INTRODUCTION
Item
Speciî‚¿cation
CF500AU-7S CF500AU-7L
Front gear case oil:
Type
Volume
SAE80W/90 GL-5
7.8 oz. (230mL)
Air î‚¿lter Paper î‚¿lter element with foam pre-î‚¿lter
Fuel type
Fuel tank capacity
Fuel reserve amount
89 Octane or higher unleaded gasoline
3.75 gallons (14.1L)
4.1 qt. (3.88L)
Spark plug: type
Spark plug gap
DCPR8E (NGK)
0.035 in. ~ 0.045 in. (0.8 mm~0.9 mm)
Transmission
Transmission CVT + Gear shift
Gear shift/order Manual / L-H-N-R-P
CVT ratio 0.67~3.02
Low Gear 38/15=2.533
13
INTRODUCTION
Item
Speciî‚¿cation
CF500AU-7S CF500AU-7L
Gear ratio
High Gear 27/20=1.350
Reverse 29/14=2.071
Chassis Frame
Caster angle
Kingpin offset
Steel tube
3°
27.97mm
Tires: Type
Size Front
Rear
Tubeless
24×8.0-12
24×10.0-12
Tire pressure:
Front
Rear
8 psi (56kPa)
6 psi ~6.5 psi (41.3 kPa ~ 44.8 kPa)
Brake system: Front axles: Double-disc / Rear axles: Single-disc
14
INTRODUCTION
Item
Speciî‚¿cation
CFCF500AU-7S CF500AU-7L
Foot brake Type
Operation
Front brake Type
Operated by right foot
Double-disc
Operated by right hand
Brake Fluid Type DOT 4
Suspension:
Front suspension
Rear suspension
Double A-arm independent
Double A-arm independent
Shock absorber:
Front shock absorber
Rear shock absorber
Coil spring/Oil dampened
Coil spring/Oil dampened
Wheel travel:
Front wheel travel
Rear wheel travel
7.08 in. (180 mm)
7.08 in. (180 mm)
15
INTRODUCTION
Item
Speciî‚¿cation
CF500AU-7S CF500AU-7L
Electrical system:
Ignition
Charging
Battery
Electronic
Rectiî‚¿ed A/C magneto 320Watt@5000 rpm
12Vdc / 30 Amp/hr
Light system:
Head lamp type
Tail light/Brake light
License plate light
Halogen -HS1 35W×2
Incandescent - 12V 21/5Wx1
Incandescent - 5Wx1
16
Operator Safety
WARNING
Failure to heed the warnings contained in this manual can result in serious injury or death. An ATV is not a toy
and can be hazardous to operate. This vehicle handles differently from other vehicles, such as motorcycles
and cars. A collision or rollover can occur quickly, even during routine maneuvers like turning or driving over
obstacles, if you fail to take proper precautions.
Read this owner’s manual. Understand all safety warnings, precautions and operating procedures before
operating this vehicle.
A packet containing important ATV safety information should be present with the owner’s manual. If you
cannot locate this packet, or if it has been removed, please contact your dealer.
Age Restrictions
This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited for anyone under the age of 16. No
passengers are allowed on CFMOTO vehicles designed for single person operation.
Know Your Vehicle
As the operator of the vehicle, you are responsible for your personal safety, the safety of others, and
the protection of the environment. Read and understand your owner’s manual, which includes valuable
information about all aspects of your vehicle, including safe operating procedures.
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CFMoto CFORCE 500S Owner's manual

Category
Offroad Vehicle
Type
Owner's manual

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