Matco Tools MFJ2QL Operating instructions

Type
Operating instructions
Model # MFJ2QL 2 Ton Capacity Heavy Duty Quick To Load Service Jack
1
Rev. 10/11/01
Model MFJ2QL service jack is a self-contained device designed for lifting, but not sustaining, a partial vehicular
load. It consists of a frame with wheels and swivel casters supporting a mechanism that actuates a pivoting lift
arm equipped with a saddle. It is designed for use by professional auto mechanics.
Air may become trapped in the hydraulic system during transit. To purge air:
1. Open release valve by turning handle counterclockwise.
2. Pump handle rapidly 4 full strokes. This will expel air that may have entered oil passages during transit.
3. Close release valve by rotating handle clockwise and pump handle.
4. If lift arm raised, jack is ready for use. If not, repeat
this procedure.
Visual inspection should be made before each use
of the jack, checking for leaking hydraulic fluid and
damaged, loose or missing parts. Each jack must be
inspected by a manufacturer’s repair facility immediate-
ly, if subjected to an abnormal load or shock. Any jack
which appears to be damaged in any way, is found to be
badly worn, or operates abnormally MUST BE
REMOVED FROM SERVICE until necessary repairs
are made by a manufacturer’s authorized repair facility.
It is recommended that an annual inspection of the jack
be made by a manufacturer’s authorized repair facility
and that any defective parts, decals or warning labels
be replaced with manufacturer’s specified parts.
A list of authorized repair facilities is available from the
manufacturer.
Description
Before Use
Inspection
FOR YOUR SAFETY AND TO PREVENT INJURY:
Use Service Jack for
lifting purposes
ONLY.
Always support
vehicle with
jack stands.
THIS IS A LIFTING DEVICE ONLY. DO NOT MOVE OR DOLLY
THE VEHICLE WHILE ON THE JACK. IMMEDIATELY AFTER
LIFTING SUPPORT THE VEHICLE WITH APPROPRIATE
MEANS.
DO NOT OVERLOAD. OVERLOADING CAN CAUSE DAMAGE
TO OR FAILURE OF THE JACK.
LIFT ONLY ON AREAS OF THE VEHICLE AS SPECIFIED BY THE
VEHICLE MANUFACTURER.
CENTER LOAD ON SADDLE PRIOR TO LIFTING. OFF-CENTER
LOADS MAY CAUSE DAMAGE TO JACK, LOSS OF LOAD,
PROPERTY DAMAGE, PERSONAL OR FATAL INJURY.
THIS JACK IS DESIGNED FOR USE ONLY ON HARD LEVEL
SURFACES CAPABLE OF SUSTAINING THE LOAD. USE ON
OTHER THAN HARD LEVEL SURFACES CAN RESULT IN JACK
INSTABILITY AND POSSIBLE LOSS OF LOAD.
NO ALTERATIONS TO THE JACK SHALL BE MADE.
READ, STUDY AND UNDERSTAND THE OPERATING MANUAL
PACKED WITH THIS JACK BEFORE OPERATING.
FAILURE TO HEED THESE WARNINGS MAY RESULT IN LOSS
OF LOAD, DAMAGE TO JACK, AND/OR FAILURE RESULTING
IN PROPERTY DAMAGE, PERSONAL OR FATAL INJURY.
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3 TON
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IMPORTANT: Before attempting to raise a vehicle, check vehi-
cle service manual for recommended lifting surfaces.
1. To raise load: Close release valve tightly (by turning han-
dle clockwise). DO NOT OVERTIGHTEN. Position jack
under load so that saddle will contact load firmly and load
is centered so it cannot slip. Operate jack handle until sad-
dle approaches the load. Once again check to see that
saddle is correctly positioned. Raise load to desired
height. Place jack stands of appropriate capacity under
the vehicle. DO NOT CRAWL UNDER VEHICLE WHILE
LIFTING VEHICLE OR PLACING OR REMOVING JACK
STANDS! Place jack stands at vehicle manufacturer's
recommended lift areas that provide stable support for the
raised vehicle.
2. To lower load: Open release valve VERY SLOWLY (by turning handle counterclockwise). When
release valve is opened, saddle and load will be lowered. Lower the vehicle slowly so as not to shock
load the jack stands. Once repairs are completed, raise vehicle enough to remove jack stands. Lower
vehicle very slowly.
CAUTION: Keep hands or feet away from the hinge mechanism of the jack.
IMPORTANT: When adding or replacing hydraulic fluid, always use a quality hydraulic fluid. DO NOT use
brake fluid, alcohol, glycerine, detergent motor oil, or dirty oil as improper fluid can cause serious internal
damage to jack.
To add hydraulic fluid: With saddle fully lowered and jack on level ground, remove filler plug. Hydraulic
fluid should be filled to level of hydraulic fluid filler plug hole. If low, add hydraulic fluid as needed.
Maintenance and Inspection: The owner and/or user must maintain and inspect the jack in accordance
with the manufacturer’s instructions.
All moving joints require frequent lubrication. Remove handle and grease the lower end of handle where
it rotates in the handle socket. Grease release valve gears. Using a grease gun, grease the lift arm pivot
shaft grease fitting until grease appears at the end of the shaft. Oil all lift arm linkages, front wheels and
rear casters.
The owner and/or user must have an understanding of the manufacturer’s operating instructions and
warnings before using this jack. Personnel involved in the use and operation of equipment shall be care-
ful, competent, trained, and qualified in the safe operation of the equipment and its proper use when serv-
icing motor vehicles and their components. Warning information should be emphasized and understood.
If the operator is not fluent in English, the manufacturer’s instructions and warning shall be read to and
discussed with the operator in the operator’s native language by the purchaser/owner, making sure that
the operator comprehends its contents.
Owner and/or user must study and maintain for future reference the manufacturers’ instructions. Owner
and/or user is responsible for keeping all warning labels and instruction manuals legible and intact.
Replacement labels and literature are available from the manufacturer.
MFJ2QL SPECIFICATIONS
Capacity . . . . . . . . . . . . . . .2 Ton
Low height . . . . . . . . . . . . .5-1/4"
Raised Height . . . . . . . . .19-1/2"
Saddle Diameter . . . . . . . .4-3/4"
Wheel Width . . . . . . . . . . . . . .2"
Shipping Wt. . . . . . . . . . . .86 lbs.
Model # MFJ2QL 2 Ton Capacity Heavy Duty
Quick To Load Service Jack
2
Rev. 10/11/01
Operating
Instructions
Maintenance
Lubrication
Owner/User
Responsibility
Model # MFJ2QL 2 Ton Capacity Heavy Duty Quick To Load Service Jack
3
Rev. 10/11/01
Item Part
No. No. Description Qty.
23 Connector 1
24 Pin
25 Spring 2
26 Washer 2
27 2QL27 Handle Socket 1
(includes #31-36)
28 Pin 1
29 2QL29 Spring 1
30 2QL30 Bolt 1
31 Bolt 1
32 Pin 1
33 Washer 1
34 2QL34 Gear Set 1
35 Spring Washer 1
36 Nut 1
37-1 2QL37-1 Lower Handle 1
37-2 2QL37-2 Upper Handle 1
38 2QL38 Handle Bolt 1
39 3544 Handle Cover 1
40 Low Pressure 1
41 Pump Piston 1
Item Part
No. No. Description Qty.
1 Frame 1
2 2QL02 Front Wheel Ass’y 2
3 2QL03 Retaining Ring 2
4 2QL04 Rear Caster Ass’y 2
5 2QL05 Lock Nut 2
6 Tensile Bar 1
7 Nut 2
8 Spring Washer 2
9 Bolt 1
10 Spring Washer 2
11 Bolt 2
12 Pin 2
13 Spring Washer 2
14 Nut 2
15 Bolt 1
16 Lift Arm Part 1
17 Shaft 1
18 2QL18 Saddle 1
19 Nut 2
20 3543 Saddle Cover 1
21 Filler Hold Cover 1
22 2QL22 Power Unit Assembly 1
2QL22SK Seal Kit for Power Unit
Only items identified by part number are available for purchase.
Also Available: 2QLFP – Oil Fill Plug
40
41
22
25
24
23
25
19
20
18
16
12
1
2
13
14
6
7
15
5
28
36
27
29
34
33
31
38
37-2
39
17
11
9
8
10
4
30
35
37-1
32
21
26
3
Model # MFJ2QL 2 Ton Capacity Heavy Duty Quick To Load Service Jack
4
Rev. 10/11/01
Warranty Notice...
Hydraulic Warranty Policy
Matco shop equipment and tools, excluding
accessories, are warranted against defects in
materials or workmanship for a period of 1 year
from original purchase. We will repair or replace
at our option any defective part or unit which
proves to be defective in material or workmanship
within this warranty plan. This warranty does not
cover damage to equipment or tools arising from
alteration, abuse or misuse, and does not cover
any repairs or replacement made by anyone
other than Matco or its authorized service cen-
ters.
The foregoing obligation is Matco Tools sole lia-
bility under this or any implied warranty and
under no circumstances shall we be liable for any
incidental or consequential damages.
NOTE: Some states do not allow the exclusion or
limitation of incidental or consequential damages,
so the above limitation or exclusion may not apply
to you.
Return equipment or parts to Matco Tools, or an
authorized service center, transportation prepaid.
Be certain to include your name and address, evi-
dence of the purchase date, and description of
the suspected defect.
If you have any questions about warranty
service, please write to Matco Tools, Stow, OH
44224. This warranty gives you specific legal
rights and you may also have other rights which
vary from state to state.
SOLUTION
The release valve is not closed.
Turn the valve clockwise tightly.
Low on hydraulic fluid.
✔✔ Refill the jack to the correct level of hydraulic
fluid.
Pump seals and back-up ring is defective.
Clean oil passages, replace seals and renew oil.
(Must be serviced by qualified service center)
The hydraulic system is filled with air. Open
✔✔the release valve, pump handle rapidly (4)
full strokes to purge air, close release valve.
Return spring is broken or linkages binding.
Replace spring if broken. Grease pivot shaft,
oil all lift arm linkages.
Discharge ball is not sealing hydraulic system
and oil may be dirty. Manually flush hydraulic
system by raising and lowering lift arm by
hand. Open the release valve, as required to
raise and lower the lift arm. Manually raise
and lower lift arm.
PROBLEM
Jack will not lift load
Jack will not hold load
or handle rises
Jack will not lift to
its full height
Jack will not lower
completely
Jack will not lift smoothly
or jack feels spongy
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Matco Tools MFJ2QL Operating instructions

Type
Operating instructions

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