ATD Tools ATD-7343 User manual

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ATD-7343
3 TON LOW PROFILE ALUMINUM FLOOR JACK
USER’S MANUAL
Specifications:
This hydraulic jack conforms to all “ANSI / ASME” safety standards.
Capacity: 3 Tons Chassis Width: 13"
Min Height: 3.75" Saddle Diameter: 4.52"
Max Height: 18.1" Net Weight: 55 lbs
Length: 26.4"
SAFETYWARNINGANDPRECAUTIONS
GeneralSafetyWarnings:
WARNING:Theinstructionsandwarningscontainedinthismanualshouldbereadandunderstoodbeforeusing
oroperatingthistool.Donotallowanyonetouseoroperatethistooluntiltheyhavereadthismanualandhave
developedathoroughunderstandingofhowthistoolworks.Failuretoobserveanyof
thefollowinginstructionscould
resultinseverepersonalinjurytotooluserandbystanders,orcause damagetothetoolandproperty.Keepthismanual
forfuturereference.
Note:Thewarningsandcautionsdiscussedinthisinstructionmanualcannotcoverallpossibleconditionsand
situationsthatmayoccur.Itmustbeunderstoodbytheoperatorthatcommonsenseandcautionarefactorswhich
cannotbebuiltintothisproduct,butmustbesuppliedbytheoperator.
WARNING: Usesafetyequipment.Userandbystandersshouldusesafetygogglesor safetyglasses withsideshields
whichcomplywithcurrentnationalstandards,orwhenneeded,afaceshield.UseanANSIapproveddustmaskorrespirator
when working around metal, wood, and chemical dusts and mists. This applies to all persons
in the work area. Also use
nonskidsafetyshoes,hardhat,gloves,dustcollectionsystems,andhearingprotectionwhenappropriate.
WARNING:Keepbystandersandchildrenoutoftheworkareawhileoperatingthistool.
WARNING: Alwayskeepyourworkareaclean,uncluttered,andwelllit.Clutteredordarkareasinviteaccidentsand
injuries.DONOTworkonfloorsurfacesthatareslippery.
WARNING:Donotoperatethistoolifyouaretiredorundertheinfluenceofalcohol,drugs,ormedicationsthatcould
aff ectyourabilitytousethetoolproperly.
WARNING:Dressproperly.Donotwearlooseclothingorjeweleryastheycanbecaughtinmovingparts.Wear
restrictivehaircoveringtocontainlonghair.
WARNING: Do not reach over or across runningmachines. Keepproper footing and balance at all times. Nonskid
footwearisrecommendedwhenworking.
ProductSpecificWarnings:
Noncompliancewiththesewarningsmayresultininjuryordamagetothejackorthevehicle.
WARNING:NEVERusehydraulicjackasastandalonedevice.Afterlifting,IMMEDIATELYsupportthelifted
vehiclewithapairofappropriatelyratedjackstands.NEVERplaceANYportionofyourbodybeneaththevehiclewhen
liftingORlowering.
WARNING:Donotmodifythejackinanyway.
WARNING:Neverex ceedtheratedcapacityofthejack.
WARNING:Thisjackisaliftingdeviceonlyandshouldneverbeusedtomovethevehicle.
WARNING: Thejackshouldbe supportedona solidandlevelground.Neverusethejack inasurfacewhereitmay
sinkintotheground.
WARNING: Ensurethattherearenopersonsinsidethevehicletobelifted.Switchofftheengineandapplythebrake.
ChockeachunliftedtireinBOTHdirectionsasshownbelow.
WARNING: Positionthejackunderthemanufacturer'srecommendedliftingpointforthevehicle.Offcenteredloads
canslipandaccidentsmayresult.
WARNING: Duringraisingand loweringoftheload,precautionsshouldbetaken toavoidmovementof thevehicle.
WARNING:Trafficmaycausetheraisedvehicletorockduringroadsideuseofthejack.
WARNING:Neverworkon,underoraroundaraisedvehiclesupportedonlybyahydraulicjack.Alwaysuse
adequatelyratedjackstands.
WARNING:Neverpositionanypartofyourbodynearthemovablepartsofthejack.
WARNING:Ensurethattherearenopersons,toolsorobstructionsunderneaththevehiclepriortolowering.
WARNING:Donotadjusttheoverloadbypassvalveunderanycircumstance.
PRIORTOOPERATION:
Airmaybecometrappedinthehydraulicsystemduringtransit.
ToPurgeAir
1. Insertthehandleintothesocketandsecureitwiththesetscrewprovided.
2. Turnthehandlecounterclockwiseuntilreleasevalveisopen;pumpthejackseveraltimestopurgetheaccumulated
airinthe
system.
3. Turnthehandleclockwisetoclosethereleasevalve.Thejackisnowreadytouse.
OPERATINGINSTRUCTIONS:
To Lift a Vehicle:
Turnthehandleclockwise.Movethehandleupanddown.Usethefullstrokeofthepistonforgreaterspeed.

Supportthevehiclewithappropriatejackstands.
Liftthevehicletoremovethejackstands,ensuringthattherearenopersonsorobstructionsunderthevehicle.
Turnthehandlecounterclockwise.
MAINTENANCE:
Important: Both the maintenance and repair of the jack may only be per formed by qualified persons, who have sufficient
knowledgeofthehydraulicsystemusedinthesejacks
Regularlylubricatethemovingpartsinthewheels,arms,handleandpumprollerpin.
Onlyoriginalreplacementpartsshouldbeused.
EXTREMELY IMPORTANT: NEVERusebrakefluidORtransmissionfluidforlubrication,orforfillingthe
hydraulicsystem.UseONLYqualityhydraulicjackoilforlubricationandfillingofthehydraulicsystem.
Whenthejackisnotinuse,makesuretheliftingarmisfullyretractedtoavoidcorrosion.
Replacethehydraulicfluidinthereservoiratleastonceayear.Tocheckthehydraulicfluidlevel,lowerthelifting
armcompletely.
Thehydraulicfluidlevelshouldbejust
belowthefillerplug.Iftheoilis toolow,thejackwillnotraisetoitsadvertised
maximumheight.Replenishifnecessary,andreinstalltherubberfillerplug.Donotoverfillthejack.Excessive
hydraulicoilmayrenderthejackinoperative.
Inspectthejackbeforeeachuse.Take
correctiveactionorremovethejackfromserviceifanyofthefollowing
problemsarefound:
A. Crackedordamagedframe
B. Leakinghydraulicfluid
C. Scored,damagedpistonrod
D. Loosehardware
E. Modifiedequipment
Keepwarninglabelsandinstructionaldecalscleanandreadable.Youmayuseamild
soapsolutiontowashexternalsurfaces
ofthejack.
TROUBLESHOOTING:
CAUTION:Topreventpersonalinjury,allinspection,maintenance,andrepair proceduresmustbeperformedwhen
thejackisfreeofload.
Trouble

Cause

Solution
JackDoesNotLift
1. Releasevalveisopen 1. Verifythereleasevalveis
closed.Releasevalvemay
needcleaning
2. Low/nohydraulicfluidin
reservoir
2. Fillwithapprovedhydraulic
fluidandbleedsystem
3. Airtrappedinhydraulic
system
3. Followthepurgeair
procedure
4. Loadisabovecapacityofjack 4. Usethecorrectequipment
5. Deliveryvalveand/orbypass
valvenotworkingcorrectly
5. Cleantoremovedirtor
foreignobjectsfromthe
system.Replacehydraulic
fluid
6. Sealswornordefective 6. Replaceseals
Jackliftsonlypartially
1. Toomuchornotenough
hydraulicfluid
1. Checkhydraulicfluidlevel
Jackadvancesslowly
1. Pumpnotworkingcorrectly 1. Reworkpump
2.
Sealsleaking
2.
Replaceseals/Orings
Jackliftsload,butdoesn't
hold
1. Cylinderpackingisleaking 1. Replacepacking
2. Valvenotworkingcorrectly.
(Suction,delivery,releaseor
bypass)
2. Inspectvalves.Replace if
necessary
3. Airtrappedinhydraulic
system
3. Followthepurgeair
procedure
Jackleakshydraulicfluid 1.
Wornordamagedseals
1.
Replaceseals
Jackwillnotretract
1. Releasevalveisclosed 1. Openthereleasevalveby
turningthehandle
counterclockwise(CCW).
Maybenecessarytoclean
releasevalve
NOTE:Shouldyouneedassistancewithrepairs,pleasecontactthehotlineat8884522526forspecificinstructions.
ATD-7343
ITEM# ORDERING PART# PART DESCRIPTION ITEM# ORDERING PART# PART DESCRIPTION
1 PRT7343-01 P01 - SADDLE PAD 11 PRT7343-11 P11 - NUT, M12
2 PRT7343-02 P02 - SADDLE SCREW 12 PRT7343-12 P12 - HANDLE YOLK
3 PRT7343-03 P03 - SADDLE 13 PRT7343-13 P13 - HANDLE SET SCREW
4 PRT7343-04 P04 - SADDLE BASE 14 PRT7343-14 P14 - HANDLE, UPPER SECTION
5 PRT7343-05 P05 - LIFT ARM ASSEMBLY 15 PRT7343-15 P15 - HANDLE, LOWER SECTION
6 PRT7343-06 P06 - RADIUS ROD 14,15 PRT7343-HD HD - COMPLETE HANDLE ASSEMBLY
7 PRT7343-07 P07 - FRON
T WHEEL 16 PRT7343-16 P16 - HANDLE BUMPER
8 PRT7343-08 P08 - CARRYING PLATE 17 PRT7343-17 P17 - TIE ROD
9 PRT7343-09 P09 - SIDE PLATE 18 PRT7343-18 P18 - POWER UNIT ASSEMBLY
10 PRT7343-10 P10 - REAR CASTER ASSEMBLY N/S PRT7343-RK PRK - COMPLETE O-RING AND SEAL KIT
WARRANTY
1YEARREPLACEMENTWARRANTY
THISWARRANTYANDCONFIRMEDRECEIPT(S)SHOULDBERETAINEDBYTHECUSTOMERATALLTIMES
Thewarrantyisonlymadeavailablebyreturningtheproducttothepointofsale.
PURCHASEDFROM:________________________________________________
DATEPURCHASED:________________________________________________
INVOICE/RECIEPTNUMBER:_________________________________________
Your ATD7343 iswarranted for a period of12monthsfrom
the originaldateof. Any consumableitems,suchas therubber
saddle pad, are covered by a 90 day warranty. This warranty is valid for defects in workmanship or materials only, and is
handledatthepointofsale.
The warranty given on this tool is against defects in workmanship and
materials only. Any misuse, abuse or accidental and
incidental damageisnotcoveredbywarranty.Thefollowingactionswillalsoresultinthewarrantybeingvoid:
Ifthetoolshowssigns ofdamageordefectscausedbyorresultingfromabuse,accidentsoralterations.
Ifthetoolis
disassembledortamperedwithinanyway.
[Affixreceiptorinvoicehereforsafekeeping]
/