Table of contents
7Overview of this manual ...................................................................................................................
9Product documentation, M2004 .......................................................................................................
111 Safety
111.1 Introduction to safety information .........................................................................
121.2 General safety information ..................................................................................
121.2.1 Introduction to general safety information ....................................................
131.2.2 Safety in the manipulator system ...............................................................
141.2.3 Safety risks ............................................................................................
141.2.3.1 Risks associated with live electric parts ...........................................
161.2.4 Safety actions .........................................................................................
161.2.4.1 Fire extinguishing ........................................................................
171.2.5 Safety stops ...........................................................................................
171.2.5.1 Overview of manipulator stopping functions .....................................
221.2.5.2 What is an emergency stop? ..........................................................
241.2.5.3 What is a safety stop? ..................................................................
261.2.5.4 What is safeguarding? .................................................................
271.3 Safety related instructions ..................................................................................
271.3.1 Safety signals in the manual ......................................................................
291.3.2 DANGER - Make sure that the main power has been switched off! ....................
301.3.3 WARNING - The unit is sensitive to ESD! .....................................................
311.3.4 CAUTION - Never stand on or use the cabinet as a ladder ..............................
321.3.5 CAUTION - Make sure that there are no loose screws or turnings .....................
331.3.6 CAUTION - Close the cabinet door .............................................................
341.3.7 CAUTION - Hot components in controller .....................................................
352 Installation and commissioning
352.1 Overview .........................................................................................................
362.2 Installation Activities ..........................................................................................
372.3 Unpacking the controller .....................................................................................
382.4 On-site installation ............................................................................................
382.4.1 Required installation space, IRC5 Controller ................................................
392.4.2 Mounting the FlexPendant holder ...............................................................
412.4.3 Vertical mounting ....................................................................................
432.5 Buttons and switches .........................................................................................
432.5.1 Buttons and switches on the front panel ......................................................
442.5.2 Brake release button ................................................................................
452.6 Connections .....................................................................................................
452.6.1 Connectors on the IRC5 Compact controller .................................................
472.6.2 Connecting a FlexPendant ........................................................................
482.6.3 Connecting a PC to the service port ............................................................
502.6.4 Connection to serial channel .....................................................................
532.6.5 Connecting power supply .........................................................................
552.6.6 Fitting the connector ................................................................................
572.6.7 Connecting the manipulator to the IRC5 Compact controller ............................
592.6.8 Descriptions for contacts XS7, XS9, XS10, XS11, XS12 and XS13 ....................
612.6.9 The MOTORS ON/MOTORS OFF circuit ......................................................
662.6.10 Emergency stop output ............................................................................
672.7 Opening the IRC5 Compact controller ...................................................................
672.7.1 Accessing the controller parts ...................................................................
722.8 Drive system ....................................................................................................
722.8.1 Drive functions, general ............................................................................
732.9 Memory functions ..............................................................................................
732.9.1 Memory functions ....................................................................................
742.9.2 Connecting a USB memory .......................................................................
3HAC035738-001 Revision: E 5
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Table of contents