Dometic SN02871021 User manual

Type
User manual
1
Dometic Sanitation Corporation
13128 State Rt 226, PO Box 38
Big Prairie, OH 44611
SeaLand Product Customer Service: 1-800-321-9886
www.DometicUSA.com
SeaLand
®
TANKWATCH
®
4
LEVEL MONITOR SYSTEM
OWNER’S MANUAL
2
TABLE OF CONTENTS
SAFETY INSTRUCTIONS
WARNING: When using this device, always exercise basic safety precautions, including the following:
Read all instructions before installation or use.
Never connect this device to any electrical circuit with other than 12 or 24 volt Direct Current or exceed
the amperage draw listed below.
Neverinstalltheindicatorpanelinanatmospherewithpotentiallyammableorexplosivevapors.
Neverinstalltheprobecapwithoatswitchesintoatankthatcontainsanythingotherthanfresh,grayor
blackwater.
CAUTION:Droppingorroughhandlingofoatswitchesmayresultindamage.
PRODUCT FEATURES
Eliminates false reading from fouled probes.
Threeoatswitches,fourlevelindicationsforalltanksupto22-inch(559mm)and45-inch(114cm)indepth.
Deluxe panel complements bathroom decor and provides international symbology.
Installsinanyrigidtankwithoptional3-inchNPTmountingange.
One model operates on 12 or 24 VDC.
Probecapprovidesclean-outttingforeasyaccesstointerioroftank.
Capisavailablewithorwithout5/8"venthoseconnection.
Optionalshut-offrelayplugsintobackofcircuitboardtoshutdowntoiletorwatersystemwhengrayor
blackwatertankisfullorwhenfreshwatertankisempty.
Alwaysonelevellightontoconrmthatelectricalpowerisapplied.
Only one level light on at a time to eliminate confusion and save battery power.
CE and IMCI approved for electromagnetic compatibility.
TheTankWatch4LevelMonitorSystemisdesignedtopermitremotesensingofliquidlevelsinwastewater,
graywaterorpotablefreshwatertanks.TheTankWatch4utilizesthreemicro-oatswitches,whichactivatea
four-lightpanel.Oneisxedandactivatesafulllightwhentheliquidiswithinapproximately2-inchesofthetop
insidesurfaceofthetank.Theothertwooatswitchesaremountedonadjustablestemsandcanbeposi-
tionedtowithin2-inchesofthebottomofthetank.Thestemsaresemi-exibleandaredesignedtoexwith
thesloshingofthetankcontents.Asimpleprocedureallowsoneadjustablestemtosensewhenthetankis
emptyandtheotheradjustablestemtosensewhenthetankis1/4or1/2full,dependingontheapplication.
MODELS AND ACCESSORIES
Safety Instructions. . . . . . . . . . . . . . . . . . . . . . . . 2
Product Features. . . . . . . . . . . . . . . . . . . . . . . . . 2
Models and Accessories . . . . . . . . . . . . . . . . . . . 2
DimensionalSpecications . . . . . . . . . . . . . . . . . 3
ProductSpecications. . . . . . . . . . . . . . . . . . . . . 3
Installation Instructions . . . . . . . . . . . . . . . . . 4-5
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . 6
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Manufacturer’s One-Year Limited Warranty . . . . 8
Control Panel Mounting Template
313600113
313600114
313600115
313600116
307230272
600341292
600342490
385318714
360600212
360600224
TankWatch
®
4 Panel and Cap with Vent, 22-inch Probes
TankWatch
®
4 Panel and Cap without Vent, 22-inch Probes
TankWatch
®
4PanelandCapwithVent,45-inchProbes
TankWatch
®
4PanelandCapwithoutVent,45-inchProbes
UniversalFlange(3-inchNPT)withgasketandstainlesssteelhardware
Plug In Relay, 12VDC
Plug In Relay, 24VDC
“Do Not Flush” Panel
TankWatch
®
4 Panel with 12VDC Relay
TankWatch
®
4 Panel with 24VDC Relay
Part Number
Description
3
PRODUCT SPECIFICATIONS
Product Name:TankWatch
®
4 Level Monitor System
Electrical:
12VoltsDC@.017amps(withoutoptionalrelay)and.152amps(withoptionalrelay)
24VoltsDC@.014amps(withoutoptionalrelay)and.072amps(withoptionalrelay)
Float Switch Rating = 20 watts with resistive load
12-pinterminalblockallowsuptoone12-gaugewireperposition
Maximum Tank Pressure:25PSI
Materials:
DIMENSIONAL SPECIFICATIONS
Minimum Clearance
(Behind Wall)
*Maxlengthfor45-inchprobes
is433/4-in.(1111mm).
Electrical and dimensional specications subject to change without notice.
Float . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Buna N
Tank-mountedFloatSwitchCap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PVC
Float Switch Body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ABS
O-Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nitrile
AdjustableStems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CrossLinkedPolypropylene
Compression Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Glass Reinforced Polypropylene
Control Panel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Polypropylene
Face Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Polycarbonate
43/4"
[121mm]
*
4
INSTALLATION INSTRUCTIONS
CONTROL PANEL
1. Select a mounting location away from direct contact with water and oil. Dry locations in the bathroom,
salon or galley are most desirable.
2. Conrmclearancesforthepanelbehindwalls,hulllinerorbulkhead.
3. Cutoutmountingholeforcontrolpanel.(Seetemplateforcut-outandholelocations.)
4. Donotmountthecontrolpaneluntilwiringisroutedandsecuredtotheterminalblockorrearofthe
control panel housing.
5. Routewiringfollowingoneofthewiringdiagramsforblack,grayorfreshwaterapplications.
6. Include wiring for any of the optional electrical accessories that may be part of the installation and shown
in separate wiring diagrams.
7. Mountthecontrolpanelwiththefour(4)#6x1-inchlongblack,oval-headscrewsprovided.
8. Determinewhichtankapplicationthecontrolpanelwillbemonitoringandinserttheappropriatecolor
light and matching lens into the correct location following the chart below.
Waste(Black)Water
Gray Water
Fresh Water
Green
Green
Red
Yellow
Yellow
Amber
Amber
Amber
Yellow
Red
Red
Green
Tank Application
Light & Lens Color Location
Empty
Low
Mid
Full
ADJUSTABLE LEVEL INDICATOR CAP
1. TheTankWatch
®
4levelindicatorcapisdesignedfora3-inchFPTopening.Orderpartnumber230272iftank
ismadeofrigidmaterialandisnotaSeaLandholdingtank.
2. Loosencompressionnutsonadjustableprobesandinstallthecapintothetank.Slidethe#1probedownuntil
theoattouchesthebottomofthetank.Tighten#1compressionnutandmarktheprobeatthetopofthenut
withapenorpencil.Donotcuttheprobe’stubingatthismark.Loosenthecompressionnut,slide
theprobeup,andcarefullycutthe#1probe’stubing1-5/8inch(41.3mm)belowthemarkwithoutdamaging
theswitchwires.Pullthewiresthroughtheblackwirecoverandpushtheprobedownintothecompressionnut
untiltheblackwirecovertouchesthecompressionnut.
3. Removecapfromtankandadjustthe#2probefor1/2fulllevelforgrayandblackwatertanksor1/4fulllevel
forfreshwatertanks.Tightenthecompressionnutandcuttheprobe’stubingoff3/8-inch(9.5mm)abovethe
compressionnutwithoutdamagingtheswitchwires.Sliptheblackwirecoverontothetopofthestem.
4. Tomakethe#1oatswitchactivatethe“Empty”light,theoatmustbepositionedwiththerecessedshoulder,
whiteband,ortheletters“NO”atthebottom.RemovetheC-clipfromtheswitchbody,iptheoat180de
-
grees,andreplacetheC-clip.(SeeDiagram#1.)
5. The#2oatswitchcanactivatethe“Mid”lightonblackandgraywatertanksandactivatethe“Low”lighton
freshwatertanks.Therecessedshoulder,whiteband,ortheletters“NO”shouldbefacingupforblackand
graywatertanksanddownforfreshwatertanks.(SeeDiagram#2.)
6. Route18-gaugestrandedcopperwirefromtheindicatorpaneltothelevelindicatorcap.Usequick-discon
-
nectterminalsonoatswitchwirestopreventtwistingwireswhenremovingthecap.Withcapremovedfrom
thetank,connectthewiresaccordingtothewiringdiagramandtesttheoatsbymovingthemupanddown.
DisconnectthewiresandinstallthecapwiththeO-ringintothetank,thenreconnectthewires.
7. Forcapswithvents,route5/8-inchventhosefromthethrough-hullttingtotheventconnectiononthelevel
indicator cap. Use stainless steel hose clamps to secure the vent hose connections.
5
INSTALLATION INSTRUCTIONS
9. Insert the correct color lens in the appropriate hole from the front side of the face plate, snapping the
matchinglightintothelensrmly.Repeatwiththethree(3)remaininglensandlights.
10.Insertthetwo(2)smalltabsontheleftsideofthefaceplateintothehousingandsnapthelargecenter
tab on the right of the face plate into the housing to secure it.
OPTIONAL UNIVERSAL FLANGE
1. Findandmarkthetopcenterofthetank.
2. Cuta41/16-inchdiameterholeinthetopcenterofthetank.
3. Sliptheangeintotheholeandmarkthelocationofthevemountingholes.
4. Drillthevemountingholeswitha1/4-inchdrillbit.
5. Removetheange,cleanalloils,greaseanddirtfromthemountingsurfaceandallowtodry.
6. Applyliberalamountsofsiliconerubberadhesivetothemountingsurfaceandtheundersideoftheange.
7. Insertthegasketintotheangeandalignwiththevemountingholes.
8. Securetheangewiththescrews,nutsandwashersprovided.
9. Installtheoatswitchcapand,ifapplicable,securethe5/8-inchventhosetotheventttingwitha
stainless steel hose clamp.
OPTIONAL RELAY
CAUTION: VERIFY THAT RELAY IS CORRECT VOLTAGE FOR SYSTEM (12VDC requires P/N 341292 and
24VDC requires P/N 342490).
1. Remove the face plate from the housing by prying the right side center tab of face plate from the housing
with a small screwdriver. Allow the face plate to be suspended by the light wires.
2. Remove the four housing mounting screws and pull the housing out of the wall or hull liner, exposing the
wiringterminalblockattherearofthehousing.
3. Markthewiresforterminalblockpinlocationbeforeremoving.
4. Removeallwiresfromtheterminalblock.
5. Removethetwo(2)screwssecuringthecircuitboardtothehousing.
6. Slidethecircuitboardfromthehousingandinserttherelayintothesocketontherearofthecircuitboard.
7. Reinstall the circuit board.
8. Routetheadditionalwires(use12or14gaugestrandedcopper)topin10and11tointerruptpowerforthe
toiletorwatersystem,dependingonthetankapplication.(See optional relay wiring diagram for
application details.)
9. Reinstall all other wires. Turn on power and test circuit.
OPTIONAL “DO NOT FLUSH” (DNF) PANEL
1. Select a mounting location in the bathroom away from direct contact with water. A location above and behind
thetoiletateyelevelismostdesirable.Allowclearanceforthetoiletlid/seatwhenintheupposition.
2. Drilla1/2-inchdiameterholeforthelampclearanceandwirerouting.
3. RemovethefaceplatefromtheTankWatch4(TW4)housingbypryingtherightsideofthefaceplatecenter
tab from the housing using a small screwdriver.
4. Remove the four housing mounting screws and pull the housing out of the wall of hull liner, exposing the
terminalblockontherearofthehousing.
5. Routewiresfrompins1or2andpin8oftheTW4tothe“DNF”panelthroughtheclearanceholeforthe
“DNF”panel.(Use 18 gauge or larger stranded copper.)
6. Install the current limiting resistor supplied with the “DNF” panel between the white wire on the “DNF” panel
andthewirefromtheTW4terminalblockpin1or2(see optional Do Not Flush wiring diagram for details).
 Insulatetheconnectionwithvinylelectricaltapeorshrinktubing.
7. Connecttheorangewirefromthe“DNF”paneltothewirefrompin8oftheterminalblockontheTW4panel.
Insulatetheconnectionwithvinylelectricaltapeorshrinktubing.
8. Test the circuit and then mount both panels to the wall or hull liner.
(con’t.)
6
WIRING DIAGRAMS
TANKWATCH 4 TANK LEVEL MONITOR SYSTEM RECOMMENDED
WIRING FOR waste water AND gray water TANKS.
USE 18GA. STRANDED COPPER WIRE OR LARGER.
Please note THAT THE RECESSED SHOULDER, THE
WHITE BAND, OR THE LETTERS "N-O" OF THE FLOAT
ARE DOWNWARD ON THE EMPTY FLOAT.
TANKWATCH 4 TANK LEVEL MONITOR SYSTEM RECOMMENDED
WIRING FOR water tanks.
USE 18GA. STRANDED COPPER WIRE OR LARGER.
Please note THAT THE RECESSED SHOULDER, THE
WHITE BAND, OR THE LETTERS "N-O" OF THE FLOAT ARE
DOWNWARD ON THE EMPTY AND 1/4 MID FLOAT.
OPTIONAL PLUG-IN RELAY WIRING DIAGRAM
USE 12 OR 14 GAUGE COPPER STRANDED WIRE.
WITH RELAY INSTALLED, AND THE TANKWATCH 4 WIRED FOR A WASTE
(BLACK) WATER TANK, THE TANK FULL FLOAT SWITCH WILL SHUT OFF
ELECTRICAL POWER TO THE TOILET SYSTEM. WHEN THE TANKWATCH 4
IS WIRED FOR A FRESH WATER TANK, THE EMPTY FLOAT SWITCH WILL
SHUT OFF THE WATER PUMP WHEN THE TANK IS EMPTY.
OPTIONAL “DO NOT FLUSH” PANEL WIRING DIAGRAM
USE 16 OR 18 GAUGE COPPER STRANDED WIRE.
UP TO FOUR (4) “DO NOT FLUSH” PANELS CAN BE USED WITH
ONE TANKWATCH 4 INDICATOR PANEL.
PIN 1 FOR 12VDC SYSTEMS
PIN 2 FOR 24VDC SYSTEMS
*Consult toilet or water system specications for
proper fusing or circuit breaker size.
Do not exceed 30 amps.
*
7
PARTS LIST
NOTE: If it is necessary to remove or replace the Float
SwitchAssembly(item4)besuretousetheO-ringand
tighten switch to 8-10 inch-lbs. Over-tightening is not
necessary and will cause damage to the parts.
Part
Number
1
2
3
4
5
6
6
7
8
9
10
11
12
600342260
385310258
600347587
600340425
600342238
600342114
600342115
600342262
600343657
600340423
600340424
385230268
385230930
Wire Cover, Pull Tab Cap
CompressionNut/WasherKit
Cap O-Ring
ReedSwitchStem(threaded)
Polyethylene Tubing
AdjustableLevelCapwithVent
AdjustableLevelCapwithoutVent
Wire Cover, Pull Tab Cap
ReedSwitchStem(barbed)
Reed Float
Ring Clip
FloatStemKit(incl.items4,9,10)
ProbeKit(incl.items5,8-10)
TankWatch 4 Probe Cap
Item
Description
TankWatch 4 Panel
Item
Description
Universal Flange Adapter
Item
Description
Part
Number
Part
Number
1
2
3
4
5
6
7
8
9
*10
600342400
600340471
600343662
600343661
600342495
600343598
600342494
600342493
600340488
385310693
600341292
600342490
385310666
Housing, Indicator Panel
Screw,#6x1"Phillips,OvalHead
TankWatch4FacePlate-Black
TankWatch4FacePlate-White
Lens, Green
Lens, Yellow
Lens, Amber
Lens, Red
Screw,#6x3/8"PanHead,Phillips
TankWatch4ControlPanel
Optional 12VDC Relay
Optional 24VDC Relay
TankWatch4IndicatorPanel
(items1-9)(notshown)
1
2
3
600340406
600340407
307230272
Universal Mounting Flange
UniversalMountingFlangeGasket
UniversalMountingFlangeKit
(Completewithitems1,2,mounting
hardwareandinstructions.)
* Standard with Part Nos. 360600212 and 360600224 only.
8
MANUFACTURER’S ONE-YEAR LIMITED WARRANTY
Dometic Corporation warrants, to the original purchaser only, that this product, if used for personal, family or household
purposes,isfreefromdefectsinmaterialandworkmanshipforaperiodofoneyearfromthedateofpurchase.
If this Dometic product is placed in commercial or business use, it will be warranted, to the original purchaser only, to be free
ofdefectsinmaterialandworkmanshipforaperiodofninety(90)daysfromthedateofpurchase.
Dometic reserves the right to replace or repair any part of this product that proves, upon inspection by Dometic, to be defec-
tiveinmaterialorworkmanship.Alllaborandtransportationcostsorchargesincidentaltowarrantyservicearetobeborne
by the purchaser-user.
EXCLUSIONS
IN NO EVENT SHALL DOMETIC BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, FOR DAMAGES
RESULTING FROM IMPROPER INSTALLATION, OR FOR DAMAGES CAUSED BY NEGLECT, ABUSE, ALTERATION
OR USE OF UNAUTHORIZED COMPONENTS. ALL IMPLIED WARRANTIES, INCLUDING ANY IMPLIED WARRANTY
OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE, ARE LIMITED TO A PERIOD OF ONE YEAR
FROM DATE OF PURCHASE.
IMPLIED WARRANTIES
Nopersonisauthorizedtochange,addto,orcreateanywarrantyorobligationotherthanthatsetforthherein.
Impliedwarranties,includingthoseofmerchantabilityandtnessforaparticularpurpose,arelimitedtoone(1)yearfrom
thedateofpurchaseforproductsusedforpersonal,familyorhouseholdpurposes,andninety(90)daysfromthedateof
purchase for products placed in commercial or business use.
OTHER RIGHTS
Some states do not allow limitations on the duration of an implied warranty and some states do not allow exclusions or limi-
tationsregardingincidentalorconsequentialdamages;so,theabovelimitationsmaynotapplytoyou.Thiswarrantygives
youspeciclegalrights,andyoumayhaveotherrightswhichvaryfromstatetostate.
Toobtainwarrantyservice,rstcontactyourlocaldealerfromwhomyoupurchasedthisproduct.
6003435914/07
®Registered;™TrademarkofDometicCorporation
© Dometic Corporation
Dometic is a customer-driven, world-leading provider of innovative
leisureproductsforthecaravan,motorhomeandmarinemarkets.
Dometic offers a complete range of air conditioners, refrigerators,
awnings,cookers,sanitationsystems,lighting,windows,doorsand
otherequipmentthatmakesleisurelifemorecomfortableaway
from home.
Dometicalsoprovidesrefrigeratorsforspecicuseinhotelrooms,
ofcesandforstorageofmedicalproductsandwine.Dometic’s
products are sold in almost 100 countries and are produced mainly
in Dometic’s own production facilities around the world. Dometic
has more than 4,400 employees.
Dometic Sanitation Corporation
13128 State Rt 226, PO Box 38
Big Prairie, OH 44611
SeaLand Product Customer Service: 1-800-321-9886
www.DometicUSA.com
9
CONTROL PANEL MOUNTING TEMPLATE
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Dometic SN02871021 User manual

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