DURKOPP ADLER 173 Owner's manual

Category
Sewing machines
Type
Owner's manual

This manual is also suitable for

171/173
Operating Manual
All rights reserved.
Property of Dürkopp Adler AG and protected by copyrig
ht. Any reuse
of these contents, including extracts, is prohibited without the written
approval in advance of Dürkopp Adler AG.
Copyright © Dürkopp Adler AG - 2016
Table of contents
Operating Manual 171/173 Version 01.0 - 01/2016 1
1 About this operating manual................................. 3
1.1 Scope of application of the operating manual........... 3
1.2 For whom is this operating manual intended?.......... 3
1.3 Representational conventions - Symbols and
characters................................................................. 4
1.4 Other documents...................................................... 4
1.5 Liability...................................................................... 5
1.5.1 Transportation........................................................... 5
1.5.2 Intended use............................................................. 5
2 Performance description ....................................... 7
2.1 Features.................................................................... 7
2.2 Declaration of conformity.......................................... 8
2.3 Technical data.......................................................... 9
2.4 Additional equipment.............................................. 10
3 Safety instructions............................................... 13
3.1 General safety instructions..................................... 13
3.2 Signal words and symbols used in safety
instructions.............................................................. 15
4 Device description................................................ 17
5 Operation............................................................... 19
5.1 Switching the power supply on and off................... 19
5.2 Inserting and replacing the needle.......................... 20
5.3 Threading the needle thread................................... 21
5.4 Threading the looper thread ................................... 24
5.5 Threading twin-needle machines............................ 27
5.6 Adjusting the thread tension and quantity............... 28
5.6.1 Thread types and stitch formation .......................... 28
5.6.2 Adjusting the thread tension................................... 28
5.6.3 Adjusting the needle thread quantity ...................... 29
5.6.4 Adjusting the looper thread quantity....................... 31
5.7 Adjusting the stitch length/bottom feed................... 33
5.7.1 Adjusting the stitch length....................................... 33
5.7.2 Adjusting the stitch condensing.............................. 35
5.8 Adjusting the top feed............................................. 36
5.8.1 Adjusting the top feed length.................................. 36
5.8.2 Adjusting the contact pressure of the carrier roller. 37
5.8.3 Lifting the carrier roller............................................ 38
5.9 Setting the sewing foot pressure............................ 39
5.10 Lifting the sewing foot............................................. 40
5.11 Locking the sewing foot in the upper position......... 41
Table of contents
Operating Manual 171/173 Version 01.0 - 01/20162
5.12 Keypad on the machine arm................................... 42
5.13 Operating the controller.......................................... 43
5.14 Sewing.................................................................... 43
5.15 Maintenance........................................................... 45
5.15.1 Cleaning work......................................................... 45
5.16 Checking the pneumatic system............................. 46
5.16.1 Oil lubrication.......................................................... 48
5.17 Customer service.................................................... 51
6 Set-up..................................................................... 53
6.1 Checking the scope of delivery............................... 53
6.2 Removing the transport securing devices............... 54
6.3 Fitting the frame components................................. 55
6.4 Completing the table plate...................................... 56
6.5 Fastening the table plate to the frame.................... 57
6.5.1 Installing the reel stand........................................... 58
6.6 Setting the working height...................................... 59
6.7 Fitting the machine upper section........................... 60
6.8 Fitting the controller................................................ 61
6.9 Fitting the control panel for the controller ............... 62
6.10 Fitting the pedal and setpoint device...................... 64
6.11 Fitting the knee lever.............................................. 65
6.12 Fitting the oil return line.......................................... 66
6.13 Electrical connection............................................... 67
6.13.1 Checking the mains voltage.................................... 67
6.13.2 Connecting the controller........................................ 67
6.13.3 Establishing equipotential bonding......................... 68
6.14 Pneumatic connection ............................................ 69
6.14.1 Fitting the maintenance unit.................................... 69
6.14.2 Setting the operating pressure................................ 70
6.15 Oil lubrication.......................................................... 70
6.16 Sewing test............................................................. 71
7 Decommissioning................................................. 73
8 Disposal................................................................. 75
9 Appendix............................................................... 77
About this operating manual
Operating manual 171/173 Version 01.0 - 01/2016 3
1 About this operating manual
The operating manual for the special sewing machine 171/173
was compiled with the utmost care. It contains information and
notes in order to make long-term and reliable operation possible.
Should you notice any discrepancies or if you have improvement
req
uests, then we would be glad to receive your feedback.
Please regard the operating manual as part of the product and
ke
ep it in a safe place where it can be easily accessed. Read
the operating manual completely prior to using the machine for
the first time. Only
pass the product on to third parties together
with the operating manual.
1.1 Scope of application of the operating manual
This operating manual describes the setting up and intended use
of the special sewing machine 171/173.
1.2 For whom is this operating manual intended?
The operating manual is intended for:
Operating personnel:
This group of employees has been trained in operating
the machine and can access the operating manual.
Specifically, Chapter 5 Op
eration is important for this
group of employees.
Specialized staff:
This group of employees has the appropriate technical training
al
lowing them to perform maintenance on the machine or to
repair faults. Specifically, Chapter 6 Set-up is important
for the specialized staff.
Service instructions are supplied separately.
With regard to minimum qualification
and other requirements to
be met by the personnel, please also refer to Chapter 3 Safety
instructions.
About this operating manual
Operating manual 171/173 Version 01.0 - 01/20164
1.3 Representational conventions - Symbols
and characters
Different information is depicted or highlighted in this operating
manual by the following characters for easier and quicker under-
standing:
Safety Important warnings for the user of
the machine are specifically
marked. Because safety constitutes an area of major importance,
hazard symbols, levels of risk, and their signal words are described
separately in Chapter 3 Safety in
structions.
Location
in
formation
Information on where something is positioned using the terms
“right” or “left” must always be regarded from the operator's view-
point if the figure gives no other obvious indication for determining
the location.
1.4 Other documents
The device contains built-in components from other manufactur-
ers. The respective manufacturers have carried out hazard as-
sessments for these purchased parts and confirmed compliance
of the design with the applicable European and national regula-
tions. The intended use of the built-in components is described
in the corresponding manuals of the manufacturers.
Symbol/character Meaning
Lists are identified by bullet points.
1.
2.
...
Instructions are numbered and have
to be performed in the specified order.
References to further information in this
operating manual or other documents
are identified by this symbol.
About this operating manual
Operating manual 171/173 Version 01.0 - 01/2016 5
1.5 Liability
All information and notes in this operating manual have been
compiled in accordance with the latest technology and the appli-
cable standards and regulations.
The manufacturer cannot be held liable for any damage due to:
Damage during transport
Failure to observe the operating manual
Improper use
Unauthorized modifications to the machine
The deployment of untrained personnel
Using unapproved spare parts
1.5.1 Transportation
Dürkopp Adler cannot be held liable for any damage during trans-
port. Check the delivered product immediately after receiving it.
Report any damage to the last transport manager. This also
applies if the packaging is not damaged.
Keep the machines, devices and packaging material in the con-
dition they were at the time when the damage was identified.
Th
is secures any claims towards the transport company.
Report all other complaints to Dürkopp Adler immediately after
re
ceiving the product.
1.5.2 Intended use
The Dürkopp Adler 171/173 is for sewing light to moderately
heavy material. The material may not be thicker than 4 mm,
wh
en it is pressed together by the lowe
red sewing feet.
Intended thread strengths:
•70/3 Nm (core spun thread)
The material must contain no hard objects.
The machine is only intended for processing dry material.
The machine may only be set up and operated in dry conditions
o
n well-maintained premises. If the machine is operated on prem-
ises that are not dry and well-maintained, then further measures
may be required which must be compatible with EN 60204-31:1999.
The sewing machine is intended for industrial use.
About this operating manual
Operating manual 171/173 Version 01.0 - 01/20166
Only authorized/trained persons may work on the machine.
The manufacturer will not be held liable for damage resulting
from improper use.
Danger due to high voltage, crushing
and sharp objects.
Improper use can result in injuries.
Please follow all instructions in the manual.
WARNING
Improper use could result in material damage.
Please follow all instructions in the manual.
ATTENTION
Performance description
Operating manual 171/173 Version 01.0 - 01/2016 7
2 Performance description
The Dürkopp Adler 171 and 173 are, respectively, single- and
twin-needle double chain stitch crossline sewing machines for
linear seams, using stitch type 401.
2.1 Features
Common features of the 171 and 173
Mounted drive motor with corresponding controller
(DAC eco or DAC classic - depending on the submodel)
Automatic central oil wick lubricatio
n with sight glass and
looper drive operating in the oil bath
With or without thread cutter depending on submodel
Sews forwards only
Needle bar drive via Scotch-yoke mechanism
Needle stroke 32 mm
Stitch length and stitch cond
ensing adjustable via the
adjusting wheel
Automatic adaptation of the loope
r thread quantity to the stitch
length; also adjustable for balloon stitch
No automatic opening of the thread tensioner when sewing
corne
rs; on machines with a thread cutter, the thread ten-
sioner is automatically triggered in the cutting process.
Integrated adjusting disk with position markings on
the handwheel
Special features of the 171
Bottom feed
Special features of the 173
Intermittent roller top feed (stable speed) with 7 mm maximum
feed
length and can be set independently of the bottom feed
Stitch length and roller top feed le
ngth adjustable via the
adjusting wheel
Automatic adaptation of the roller top feed when switching
to stitch condensing
New roller suspension with particularly good climbing ability
Ability to raise the carrier roller using a button or hand lever
(de
pending on the submodel)
Additional 16 mm wide asymmetric Vulkollan carrier roller
in the accessories
Performance description
Operating manual 171/173 Version 01.0 - 01/20168
2.2 Declaration of conformity
The machine complies with the European regulations specified
in the declaration of conformity or in the installation declaration.
2.3 Technical data
Noise emission
Workspace-specific emission value as per DIN EN ISO 10821 for
class 17
1:
L
pA
= 79,4 dB(A); K
pA
= 0,58 dB(A).
Workspace-specific emission value as per DIN EN ISO 10821 for
class 17
3:
L
pA
= 79,0 dB(A); K
pA
= 1,33 dB(A).
Features
Model 171 Model 173
171-
131610
171-
141621
173-
141610
173-
141621
550-2-2
550-15-5
Sewing stitch type 401
Looper type Crossline
Number of needles 1 (2) 1 1 (2) 1 2 1
Needle system 934 RG or 933 (depending on E-No.)
Max. needle strength [Nm] 80 - 130
Max. sewing thread strength
(core spun thread)
70/3
Max. stitch length (forwards only) [mm] 1 - 4
Needle gauge [mm]
(with conversion kit 0175 5900074)
- 0.4 - 15 - 5 -
Roller top feed length [mm] - 1 - 7
Performance description
Operating manual 171/173 Version 01.0 - 01/2016 9
2.4 Additional equipment
Using a flexible system of additional equipment, the machine can be equipped optimally
and cost-effectively to suit the relevant application.
= Standard equipment
= Optional extension
Max. number of stitches [per min.] 6,600 6,000 6,000 6,000 5,500 6,000
Number of stitches on delivery [per min.] 6,600 5,800 5,800 5,800 5,500 5,500
Number of stitches, use of hemming
system [per
min.]
5,500 - -
Max. number of stitches as twin-needle
machine
(depending on E-No.) [per min.]
5,500 - 5,500 - 5,500 -
Sewing foot stroke during sewing [mm] 4 4
Sewing foot stroke during lifting [mm] 10 9 5
Needle stroke [mm] 32 30 32 30 30
Operating pressure [bar] - 6 - 6 - -
Air consumption [NL] - 0.1 - 0.1 - -
Length/width/height [mm] 500/175/380
Weight of the upper section [kg] 37 38 39 40 39 39
Rated voltage [V/Hz] 190 - 240 V/50 - 60 Hz
Rated voltage on delivery 1x230 V/50 - 60 Hz
Rated power [kVA]
0.5
Features
Model 171 Model 173
171-
131610
171-
141621
173-
141610
173-
141621
550-2-2
550-15-5
Performance description
Operating manual 171/173 Version 01.0 - 01/201610
Additional equipment
Material
number
Model 171 Model 173
171-
131610
171-
141621
173-
141610
173-
141621
550-2-2
550-15-5
Twin-needle kit to convert a single-needle
into a twin-needle double chain
stitch machine
(For installation in 171-141621
without thread cutter)
0175
590
074
Parts set to build a 550-2-2
(Only in combination with twin-needle
ki
t 0175 590074 and 173-E204/5)
0550
590
344
Parts set to build a 550-15-5
(Only in combination with frame
055
0 400224 [short table plate with sep.
bun
dle table] and 173-E2)
Maintenance unit and pneumatic
connection package
required!
0550
590
334
Compensating foot
0.8 mm to the right of the needle,
cushioning sole
0274
006811
Compensating foot
0.8 mm to the left of the needle,
cushioning sole
0274
006831
Compensating foot
1.6 mm to the right of the needle,
cushioning sole
0274
006818
Compensating foot
0.6 mm to the left of the needle,
cushioning sole
0274
006834
Edge stop right, swiveling, secured to the
base plate, adjustable width 0 - 14 mm
N900
012015
Edge stop right, swivels down, secured to
the base plate, adjustable width 0 - 20 mm
N900
011035
Edge stop right, swivels upwards, secured
to the cloth pressure bar connector,
adjustable width 0 - 50 mm
N900
020
031
Performance description
Operating manual 171/173 Version 01.0 - 01/2016 11
Edge stop right, swivels upwards,
secured to the cloth pressure bar,
adjustable width 0 - 40 mm
(cannot be used for E1)
N900
023
421
Edge stop right and left, swivels upwards,
secured to the cloth pressure bar
connector, adjustable width 0 - 40 mm
N900
060034
Edge stop right, swivels upwards,
secured to the cloth pressure bar,
adjustable width 0 - 40 mm
N900
023550
Special stop to top stitch trouser
side seams, can be switched to guide
r
ight and left seam allowances
Only in combination with 0173 E00008
and N900 060035
N900
002
631
Edge stop for precise guidance of trouser
side seams, can swivel in to the right and
left of the needle and is secured to the
cloth pressure bar connector. For alternate
guidance of right and left seams, can also
be swiveled into the sewing foot, right and
left 0 - 40 mm
Only in combination with 0173 E00008
and N900 002631
N900
060
035
Pneumatic sewing foot lifting with
pneumatic valve in the motor linkage
Z115
001081
Pneumatic connection package
(Contains: Connection hose 5 m long,
hose nozzles, hose clamps, coupling
socket a
nd coupling plug)
0797
003
031
Maintenance unit 9780
000108
Sewing lamp (halogen) 9822
510003
Sewing light transformer with
feeder for 230 V without switch
0798
500088
Additional equipment
Material
number
Model 171 Model 173
171-
131610
171-
141621
173-
141610
173-
141621
550-2-2
550-15-5
Performance description
Operating manual 171/173 Version 01.0 - 01/201612
Sewing lamp attachment set 0APP
001041
LED sewing lamp k 0271
590044
Integrated LED sewing lamps 0171
590054
Sewing lamp transformer
(for both sewing lamps)
9850
001089
Steel carrier roller 1 mm, pyramid-tooth
cut, 9 mm wide
0933
005736
Steel carrier roller 1 mm, pyramid-tooth
cut, 15 mm wide
0933
005737
Steel carrier roller 2 mm, saw-tooth cut,
15 mm wide
0933
005738a
Roller retrofit kit MG55
007914
Additional equipment
Material
number
Model 171 Model 173
171-
131610
171-
141621
173-
141610
173-
141621
550-2-2
550-15-5
Safety instructions
Operating manual 171/173 Version 01.0 - 01/2016 13
3 Safety instructions
This section contains basic instructions for your safety. Read the
instructions carefully before setting up, programming, maintaining
or operating the machine. Make sure to follow the information
included in the safety instructions. Failure to do this can result
in serious injury and damage to the machine.
3.1 General safety instructions
The machine may only be used as described in this manual.
The operating manual must be available at the machine's location
at
all times.
Work on live components and equipment is prohibited.
Exceptions are defined in the specificatio
ns in DIN VDE 0105.
For the following work, the machine must be disconnected from
the
power supply using the main switch or by disconnecting the
power plug:
Replacing the needle or other sewing tools
Leaving the workplace
Performing maintenance work and repairs
Missing or faulty spare parts could impair safety and damage
the machine. Therefore only use original spare parts from
the manufacturer.
Transportation Use a lifting carriage or forklift to
transport the machine. Raise
the machine max. 20 mm and secure it against slipping off.
Set-up The connecting cable must have a power plug approved in
the specific country. The power plug may only be connected
to the power cable by a qualified specialist.
Safety instructions
Operating manual 171/173 Version 01.0 - 01/201614
Operator's
obligations
Observe the country-specific safety and accident prevention
regulations and the legal regulations concerning industrial safety
and the protection of the environment.
All warnings and safety signs on the machine must always be in
l
egible condition and may not be removed. Missing or damaged
labels must be replaced immediately.
Requirements to
be met by the
personnel
The machine may only be set up by qualified specialists.
Maintenance work and repairs may only be carried out by qualified
specialists.
Work on electrical equipment may only be carried out by qualified
specialists.
Only authorized persons may work on the machine. Every person
wh
o works on the machine must have read the operating manual
first.
Operation Inspect the machine while in use for any externally visible damage.
Interrup
t your work if you notice any changes to the machine.
Report any changes to your supervisor. A damaged machine must
not be used any further.
Safety
equipment
Safety equipment may not be removed or put out of service. If this
cannot be avoided for a repair operation, the safety equipment
must be refitted and put back into service immediately afterwards.
Safety instructions
Operating manual 171/173 Version 01.0 - 01/2016 15
3.2 Signal words and symbols used in safety
instructions
The safety instruction text is surrounded by colored bars.
Signal words specify the severity of a danger:
In the case of dangers to personnel, the following symbols indicate
the
type of hazard:
Signal word Degree of severity
DANGER Resulting in death or serious injury.
WARNING Death or serious injury possible.
CAUTION Moderate to minor injuries possible.
ATTENTION Material damage possible.
Signal word Type of danger
General danger
Danger due to electric shock
Danger due to sharp objects
Danger due to crushing
Safety instructions
Operating manual 171/173 Version 01.0 - 01/201616
Examples of the layout of the safety instructions in the text:
Type and source of the danger
Consequences in the event of noncompliance
Measures for avoiding the danger
This is what a hazard note looks like for a hazard
that will result in serious injury or even death if not
complied with.
DANGER
Type and source of the danger
Consequences in the event of noncompliance
Measures for avoiding the danger
This is what a hazard note looks like for a hazard
that could result in serious injury or even death if not
complied with.
WARNING
Type and source of the danger
Consequences in the event of noncompliance
Measures for avoiding the danger
This is what a hazard note looks like for a hazard
that could result in moderate or minor injury if not
complied with.
CAUTION
Type and source of the danger
Consequences in the event of noncompliance
Measures for avoiding the danger
This is what a hazard note looks like for a hazard that
could result in material damage if not complied with.
ATTENTION
Type and source of the danger
Consequences in the event of noncompliance
Measures for avoiding the danger
This is what an environmental hazard note looks like
for a hazard that could result in environmental dam-
age if not complied with.
ENVIRONMENTAL PROTECTION
Device description
Operating manual 171/173 Version 01.0 - 01/2016 17
4 Device description
Fig. 1: Complete overview
(1) - Thread tensioner for needle thread
(2) - Adjusting wheel for sewing foot pressure
(3) - Thread lever with thread regulator
(4) - Needle bar with needle
(5) - Adjusting wheel for the 2nd stitch length (stitch condensing)
(6) - Adjusting wheel for normal stitch length for sewing
(7) - Thread tensioner for looper thread
(8) - Handwheel
Device description
Operating manual 171/173 Version 01.0 - 01/201618
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28
  • Page 29 29
  • Page 30 30
  • Page 31 31
  • Page 32 32
  • Page 33 33
  • Page 34 34
  • Page 35 35
  • Page 36 36
  • Page 37 37
  • Page 38 38
  • Page 39 39
  • Page 40 40
  • Page 41 41
  • Page 42 42
  • Page 43 43
  • Page 44 44
  • Page 45 45
  • Page 46 46
  • Page 47 47
  • Page 48 48
  • Page 49 49
  • Page 50 50
  • Page 51 51
  • Page 52 52
  • Page 53 53
  • Page 54 54
  • Page 55 55
  • Page 56 56
  • Page 57 57
  • Page 58 58
  • Page 59 59
  • Page 60 60
  • Page 61 61
  • Page 62 62
  • Page 63 63
  • Page 64 64
  • Page 65 65
  • Page 66 66
  • Page 67 67
  • Page 68 68
  • Page 69 69
  • Page 70 70
  • Page 71 71
  • Page 72 72
  • Page 73 73
  • Page 74 74
  • Page 75 75
  • Page 76 76
  • Page 77 77
  • Page 78 78
  • Page 79 79
  • Page 80 80
  • Page 81 81
  • Page 82 82
  • Page 83 83
  • Page 84 84

DURKOPP ADLER 173 Owner's manual

Category
Sewing machines
Type
Owner's manual
This manual is also suitable for

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI