Duerkopp Adler 630-10 Operating instructions

Category
Sewing machines
Type
Operating instructions

This manual is also suitable for

610-10/630-10
Operating Instructions
All rights reserved.
Property of Dürkopp Adler AG and protected by copyrig
ht. Any reuse
of these contents, including extracts, is prohibited without the prior
written approval of Dürkopp Adler AG.
Copyright © Dürkopp Adler AG 2016
IMPORTANT
READ CAREFULLY BEFORE USE
KEEP FOR FUTURE REFERENCE
Table of Contents
Operating Instructions 610-10/630-10 - 00.0 - 01/2016 1
1 About these instructions....................................................................5
1.1 For whom are these instructions intended? ..........................................5
1.2 Representation conventions – symbols and characters........................5
1.3 Other documents...................................................................................7
1.4 Liability ..................................................................................................7
2 Safety....................................................................................................9
2.1 Basic safety instructions........................................................................9
2.2 Signal words and symbols used in warnings.......................................10
3 Machine description..........................................................................15
3.1 Overview of machine components ......................................................15
3.2 Declaration of Conformity....................................................................16
3.3 Proper use...........................................................................................16
4 Operation ...........................................................................................19
4.1 Preparing the machine for operation...................................................19
4.2 Switching on and off the machine .......................................................20
4.3 Changing the needle ...........................................................................21
4.4 Threading the needle thread...............................................................23
4.5 Threading the looper thread................................................................25
4.6 Threading the reinforcement tape (610-10 only).................................28
4.7 Adjusting thread tension and thread quantity for the seam pattern.....31
4.7.1 Seam types and seam pattern ............................................................31
4.7.2 Adjusting the thread tension................................................................31
4.7.3 Adjusting the needle thread quantity...................................................31
4.7.4 Adjusting the looper thread quantity....................................................32
4.8 Setting the sewing foot pressure.........................................................32
4.9 Lifting sewing foot................................................................................35
4.10 Locking the sewing foot in place in top dead center............................37
4.11 Tilting and re-erecting the machine head............................................38
4.12 Switching the sewing lamp on and off.................................................39
4.13 Sewing.................................................................................................40
5 Settings via software ........................................................................43
5.1 Basic operation....................................................................................43
5.1.1 Input of numeric values.......................................................................44
5.1.2 Inputting text........................................................................................46
5.2 Controller operating modes.................................................................48
5.3 Operating mode MAN..........................................................................49
5.3.1 Parameters that can be set.................................................................50
5.3.2 Sewing process...................................................................................53
5.4 Operating mode AUTO........................................................................54
5.4.1 Parameters that can be set.................................................................55
Table of Contents
2 Operating Instructions 610-10/630-10 - 00.0 - 01/2016
5.4.2 Sewing process...................................................................................61
5.5 Operating mode EDIT .........................................................................63
5.5.1 Parameters that can be set.................................................................64
5.5.2 Creating a new sewing program (PROGRAMMING) ..........................69
5.5.3 Copying the sewing program...............................................................79
5.5.4 Deleting the sewing program...............................................................79
5.5.5 Length correction (LENGTH CORRECTION)......................................79
5.6 Displaying software version.................................................................81
5.7 Operating mode SERVICE..................................................................81
6 Maintenance.......................................................................................83
6.1 Cleaning ..............................................................................................84
6.2 Lubricating...........................................................................................85
6.3 Servicing the pneumatic system..........................................................89
6.3.1 Setting operating pressure..................................................................89
6.3.2 Draining the water condensation.........................................................90
6.3.3 Cleaning the filter element...................................................................92
7 Setup ..................................................................................................95
7.1 Checking the scope of delivery ...........................................................95
7.2 Removing the transport locks..............................................................95
7.3 Assembling the stand..........................................................................96
7.4 Tabletop ..............................................................................................96
7.4.1 Assembling the controller....................................................................97
7.4.2 Assembling thread reel holder.............................................................98
7.5 Setting the working height.................................................................100
7.6 Adjusting the pedal............................................................................101
7.7 Electrical connection .........................................................................103
7.7.1 Connecting the controller ..................................................................104
7.7.2 Establishing equipotential bonding....................................................105
7.8 Pneumatic connection.......................................................................105
7.8.1 Connecting the compressed air maintenance unit ............................106
7.8.2 Setting operating pressure................................................................106
7.9 Carrying out a test run.......................................................................108
8 Decommissioning ...........................................................................109
9 Packing, transportation ..................................................................111
10 Disposal ...........................................................................................113
11 Troubleshooting..............................................................................115
11.1 Customer Service..............................................................................115
11.2 Messages of the software .................................................................115
11.3 Errors in sewing process................................................................... 132
Table of Contents
Operating Instructions 610-10/630-10 - 00.0 - 01/2016 3
12 Technical data .................................................................................135
13 Appendix..........................................................................................137
Table of Contents
4 Operating Instructions 610-10/630-10 - 00.0 - 01/2016
About these instructions
Operating Instructions 610-10/630-10 - 00.0 - 01/2016 5
1 About these instructions
These instructions have been prepared with utmost care.
They contain information and notes intended to ensure long-term
and reliable operation.
Should you notice any discrepancies or if you have improvement
req
uests, then we would be glad to receive your feedback through
Customer Service ( p. 115).
Consider the instructions part of th
e product and store them in a
place where they are readily available.
1.1 For whom are these instructions intended?
These instructions are intended for:
• Operators:
This group is familiar with the machine and has access
to the instructions. Specifical
ly, chapter Operation
( p. 19) is important for the operators.
• Specialists:
This group has the appropriate technical training for
performing maintenance or repairing malfunctions.
S
pecifically, the chapter Setup ( p. 95) is important
for specialists.
Service Instructions are supplied separately.
With regard to minimum qualification
and other requirements to
be met by personnel, please also follow the chapter Safety
( p. 9).
1.2 Representation conventions – symbols and
characters
Various information in these instructions is represented or high-
lighted by the following characters in order to facilitate easy and
quick understanding:
Proper setting
Specifies proper setting.
About these instructions
6 Operating Instructions 610-10/630-10 - 00.0 - 01/2016
Disturbances
Specifies the disturbances that can occur due to an incorrect
setting.
Cover
Specifies which covers must be re
moved in order to access the
components to be set.
Steps to be performed when operating the machine
(sewing and equipping)
Steps to be performed for service, maintenance, and
in
stallation
Steps to be performed via the software control panel
The individual steps are numbered:
First step
Second step
The steps must always be followed in the specified order.
Lists are marked by bullet points.
Result of performing an operation
Change to the machine or on the display/control panel.
Important
Special attention must be paid to
this point when performing a step.
Information
Additional information, e.g. on alternative operating options.
Order
Specifies the work to be performed before or after a setting.
1
st
2
nd
etc.
•

About these instructions
Operating Instructions 610-10/630-10 - 00.0 - 01/2016 7
References
 Reference to another section in these instructions.
Safety Important warnings for the machine users are specially designat-
ed. Since safety is of particular importance
, hazard symbols, levels
of danger and their signal words are described separately in the
chapter Safety ( p. 9).
Orientation If no other clear location information is used in a figure, indications
of
right or left are always from the operator's point of view.
1.3 Other documents
The machine includes components from other manufacturers.
Each manufacturer has performed a hazard assessment for these
purchased parts and confirmed their design compliance with appli-
cable European and national regulations. The proper use of these
compo
nents is described in each manufacturer's instructions.
1.4 Liability
All information and notes in these instructions have been compiled
in accordance with the latest technology and the applicable stan-
dards and regulations.
Dürkopp Adler cannot be held liable for any damage resulting
from:
• Breakage and damage during transport
• Failure to observe these instructions
• Improper use
• Unauthorized modifications to the machine
• Use of untrained personnel
• Use of unapproved parts
About these instructions
8 Operating Instructions 610-10/630-10 - 00.0 - 01/2016
Transport
Dürkopp Adler cannot be held liable for breakage and transport
d
amages. Inspect the delivery immediately upon receiving it.
Report any damage to the last transport manager. This applies
even if the packaging is undamaged.
Leave machines, equipment and packaging material in the con-
dition in which they were found when the damage was discovered.
T
his will ensure any claims against the transport company.
Report all other complaints to Dürkopp Adler immediately after
re
ceiving the product.
Safety
Operating Instructions 610-10/630-10 - 00.0 - 01/2016 9
2 Safety
This chapter contains basic information for your safety. Read the
instructions carefully before setting up or operating the machine.
Always follow the information included in the safety instructions.
Failure to do so can result in serious injury and property damage.
2.1 Basic safety instructions
The machine may only be used as described in these instructions.
The instructions should be available at
the machine's location at
all times.
Work on live components and equipme
nt is prohibited. Exceptions
are defined in the DIN VDE 0105.
For the following work, switch off the
machine at the main switch
or disconnect the power plug:
• Replacing the needle or other sewing tools
• Leaving the workstation
• Performing maintenance work and repairs
• Threading
Missing or faulty spare parts could impair safety and damage the
mach
ine. Only use original parts from the manufacturer.
Transport Use a sturdy lifting carriage or forklift truck for transporting the
machine. Raise the machine max. 20 mm and secure it to prevent
it
from slipping off.
Setup The power cable must have a plug that is authorized for use in
the country in which the machine is being used. The power plug
may only be assembled to the power cable by qualified specialists.
Obligations
of the operator
Follow the country-specific safety and accident prevention regu-
lations and the legal regulations conce
rning industrial safety and
the protection of the environment.
Safety
10 Operating Instructions 610-10/630-10 - 00.0 - 01/2016
All the warnings and safety signs on the machine must always be
in legible condition. Do not remove!
Missing or damaged warnings and safety signs must be replaced
immediately.
Requirements to
be
met by the
personnel
Only qualified specialists may:
• set up the machine
• carry out maintenance work and repairs
• carry out work on electrical equipment
Only authorized persons may work on th
e machine and they must
first have understood these instructions.
Operation Inspect the machine while in use for any externally visible damage.
Stop w
orking if you notice any changes to the machine. Report any
changes to your supervisor. Do not use a damaged machine any
further.
Safety
equipment
Safety equipment should not be removed or deactivated. If it is
e
ssential to remove or deactivate safety equipment for a repair
operation, it must be assembled and put back into service imme-
diately afterward.
2.2 Signal words and symbols used
in warnings
Warnings in the text are distinguished by color bars. The color
scheme based on the severity of the danger. Signal words indicate
the severity of the danger.
Signal words Signal words and the hazard they describe:
Signal word Meaning
DANGER (with hazard symbol)
If ignored, fatal or serious injury will result
WARNING (with hazard symbol)
If ignored, fatal or serious injury can result
Safety
Operating Instructions 610-10/630-10 - 00.0 - 01/2016 11
Symbols The following symbols indicate the type of danger to personnel:
CAUTION (with hazard symbol)
If ignored, moderate or minor injury can result
CAUTION (with hazard symbol)
If ignored, environmental damage can result
NOTICE (without hazard symbol)
If ignored, property damage can result
Symbol Type of danger
General
Electric shock
Puncture
Crushing
Environmental damage
Safety
12 Operating Instructions 610-10/630-10 - 00.0 - 01/2016
Examples Examples of the layout of warnings in the text:
 This is what a warning looks like for a hazard that will result
in serious injury or even death if ignored.
 This is what a warning looks like for a hazard that could
result in serious or even fatal injury if ignored.
 Th
is is what a warning looks like for a hazard that could
result in moderate or minor injury if the warning is ignored.
DANGER
Type and source of danger!
Consequences of non-compliance.
Measures for avoiding the danger.
WARNING
Type and source of danger!
Consequences of non-compliance.
Measures for avoiding the danger.
CAUTION
Type and source of danger!
Consequences of non-compliance.
Measures for avoiding the danger.
Safety
Operating Instructions 610-10/630-10 - 00.0 - 01/2016 13
 This is what a warning looks like for a hazard that could
result in property damage if ignored.
 Th
is is what a warning looks like for a hazard that could
result in environmental damage if ignored.
NOTICE
Type and source of danger!
Consequences of non-compliance.
Measures for avoiding the danger.
CAUTION
Type and source of danger!
Consequences of non-compliance.
Measures for avoiding the danger.
Safety
14 Operating Instructions 610-10/630-10 - 00.0 - 01/2016
Machine description
Operating Instructions 610-10/630-10 - 00.0 - 01/2016 15
3 Machine description
3.1 Overview of machine components
Fig. 1: Overview of machine components
(1) - Tape unwinder
(2) - Machine head
(3) - Stand
(4) - Pedal
(5) - Knee button
(6) - Controller
(7) - Control panel
(8) - Thread reel holder
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Machine description
Operating Instructions 610-10/630-10 - 00.0 - 01/201616
3.2 Declaration of Conformity
The machine complies with European regulations ensuring health,
safety, and environmental protection as specified in the declara-
tion of conformity or in the declaration of incorporation.
3.3 Proper use
Class 610-10
The machine has been designed for smooth sewing / sewing
ful
lness into the upper and/or lower material layer.
The machine has been optimized for the
programmed pre-ruffling
of sleeves (sleeve crown) and programmed taping operations on
armholes, neck openings, etc. based on a gradation logic.
Class 630-10
The machine has been designed for smooth sewing / sewing
ful
lness into the upper and/or lower material layer.
The machine has been optimized for the
programmed pre-ruffling
of sleeves (sleeve crown) based on a gradation logic.
General
The machine is intended only for use with dry sewing material.
T
he sewing material must not contain any hard objects.
The needle thicknesses permissible for the machine are listed in
the T
echnical Data ( p. 135) chapter.
The seam must be completed with a thread that satisfies the
req
uirements of the specific application at hand.
The machine is intended for industrial use.
The machine may only be set up and operated in dry conditions on
well-maintained premises. If the machine is operated on premises
that are not dry and well-maintained, then further measures may
be required which must be compatible with DIN EN 60204-31.
Machine description
Operating Instructions 610-10/630-10 - 00.0 - 01/2016 17
Only authorized persons may work on the machine.
Dürkopp Adler cannot be held liable for damages resulting from
i
mproper use.
Machine description
Operating Instructions 610-10/630-10 - 00.0 - 01/201618
WARNING
Risk of injury from live, moving and cutting
p
arts as well as from sharp parts!
Improper use can result in electric shock,
crush
ing, cutting and punctures.
Follow all instructions provided.
NOTICE
Property damage from non-observance!
Improper use can result in material damage at the machine.
Follow all instructions provided.
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Duerkopp Adler 630-10 Operating instructions

Category
Sewing machines
Type
Operating instructions
This manual is also suitable for

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