Whitehall Manufacturing 4020 Series PCU Owner's manual

Whitehall Manufacturing
Brand
Whitehall Manufacturing
Model
4020 Series PCU
Category
Car kits
Type
Owner's manual
Drawing # 6900-241-001 10/10/2023 A
Important: Some options may slightly alter installation. To ensure proper installation review the manual thoroughly and verify
rough-ins before beginning any work. File this manual with the owner or maintenance personnel upon completion of installation.
Carefully review Toilet Pedestal Anchoring and rough-in details against site conditions.
These units are not considered “accessible” and do not conform with ADA requirements.
Prior to installation, supply lines must be flushed of all foreign material such as pipe dope, chips, or solder. Debris or foreign
material in water supply may damage valve. Teflon tape is recommended on all threaded waste and supply connections to
reduce the possibility of leaks.
Toilet requires a minimum of 25 PSI flow pressure and uses a minimum water consumption of 1.28 GPF.
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL
TECHNICAL ASSISTANCE TOLL FREE TELEPHONE NUMBER:
1.800.743.8259
Technical Assistance E-mail: [email protected]
Please refer to the Link or QR code provided.
For Cleaning & Care Guide:
https://www.whitehallmfg.com/uploads/fileLibrary/9900-008-W01.pdf
®
Care-Ware Bedside Patient care units
WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A.
Phone (800) 782-7706 • Web: www.whitehallmfg.com
1
Models: 4020/ 4022 / 4025
Drawing # 6900-241-001 10/10/2023 A
WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A.
4020/4022/4025-L-1 Shown
NOTE: All dimensions are in Inches (mm)
(L.H. Unit Shown, R.H. Unit Opposite)
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL
2
Models 4020 /4022/ 4025
TECHNICAL DIMENSIONS
Phone (800) 782-7706 • Web: www.whitehallmfg.com
NOTES:
1. Hydraulic Flush Valve Pushbutton
2. Stainless Steel Toilet with Hinged Seat
3. Storage Compartment
4. Toilet Tissue Holder
345
8"
[879]
38"
[965]
191
2"
[495]
173
4"
[451]
161
2"
[419]
35"
[889]
1
4
3
2
CL
Toilet
231
4"
[591]
11"
[279]
13"
[331]
221
4"
[565]
Drawing # 6900-241-001 10/10/2023 A
WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A.
3
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL
A. 1” NPT Flush Valve Inlet [1]
B. Toilet Pedestal is provided with 3” IPS Wall Waste Outlet [2] for No-Hub Connection
C. Cabinet Frame Mtg:1/4”-20 UNC X 3-1/4” Cabinet Anchors [3](provided.) Drill Holes 1-5/8” deep min x 1/4” Dia. Detail A
D. Pedestal Frame Mtg:1/2”-13 UNC X 3-3/4”Pedestal Anchors [4] (provided). Drill Holes 2-5/8” deep X 1/2” Dia. Detail B
Model# 4020 Wall Waste Rough-Ins
Phone (800) 782-7706 • Web: www.whitehallmfg.com
Floors and Walls must be straight
and plumb / square in order to
prevent deformation of Cabinet
a n d m a l f u n c t i o n o f To i l e t
Assembly.
DETAIL B.
Install Pedestal Anchors [4] as
required, drive anchors until they
are embedded a min. of 2” into the
floor.
DETAIL A.
Install Cabinet Anchors [3] as
required, drive anchors until they
are embedded a min. of 1-1/4” into
the floor.
73
4"
[197]
ELEVATION VIEW
PLAN VIEW
11
4"
[32]
38"
[965]
*SEE NOTE
39"
[991]
51
4"
[133]
261
2"
[673] 2
2
4 1
2"
[51]
Stub Outs
13
4"
[44]
141
8"
[359]
161
2"
[419]
10"
[254]
23
4"
[70]
175
8"
[448]
175
8"
[448]
21
2"
[64]
1
121
2"
[318]
FINISHED
FLOOR
3
PEDESTAL
ANCHOR
CABINET
ANCHOR
2" MIN.
[50]
21
8" MAX.
[55]
EMBEDMENT
11
4" MIN.
[31]
11
2" MAX.
[38]
EMBEDMENT
DETAIL B.
DETAIL A.
FINISHED
WALL
2"MAX
[50]
13
4"MIN
[45]
23
4"MAX
[32]
2 5
8"MIN
[35]
Drawing # 6900-241-001 10/10/2023 A
WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A.
4
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL
Model# 4022 Side Waste Rough-Ins
A. 1” NPT Flush Valve Inlet [1]
B. Toilet Pedestal is provided with 3” IPS Side Wall Waste Outlet [2] for No-Hub Connection
C. Cabinet Frame Mtg:1/4”-20 UNC X 3-1/4” Cabinet Anchors [3](provided.) Drill Holes 1-5/8” deep min x 1/4” Dia. Detail A
D. Pedestal Frame Mtg:1/2”-13 UNC X 3-3/4”Pedestal Anchors [4] (provided). Drill Holes 2-5/8” deep X 1/2” Dia. Detail B
Phone (800) 782-7706 • Web: www.whitehallmfg.com
DETAIL B.
Install Pedestal Anchors [4] as
required, drive anchors until they
are embedded a min. of 2” into the
floor.
DETAIL A.
Install Cabinet Anchors [3] as
required, drive anchors until they
are embedded a min. of 1-1/4” into
the floor.
Floors and Walls must be straight
and plumb / square in order to
prevent deformation of Cabinet
a n d m a l f u n c t i o n o f To i l e t
Assembly.
ELEVATION VIEW
PLAN VIEW
1"
[25]
11
4"
[32]
38"
[965]
*SEE NOTE
39"
[991]
51
4"
[133]
261
2"
[673]
2
4 1 13
4"
[44]
141
8"
[359]
161
2"
[419]
10"
[254]
23
4"
[70]
175
8"
[448]
175
8"
[448]
21
2"
[64]
91
2"
[241]
1
2
121
2"
[318]
FINISHED
FLOOR
3
51
4"
[133]
91
2"
[241]
DETAIL A.
DETAIL B.
2
Detail "C"
DETAIL "C"
PEDESTAL
ANCHOR
CABINET
ANCHOR
2" MIN.
[50]
21
8" MAX.
[55]
EMBEDMENT
11
4" MIN.
[31]
11
2" MAX.
[38]
EMBEDMENT
FINISHED
WALL
2"MAX
[50]
13
4"MIN
[45]
23
4"MAX
[32]
2 5
8"MIN
[35]
2"
[51]
Stub Outs
Drawing # 6900-241-001 10/10/2023 A
WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A.
5
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL
Model# 4025 Floor Waste Rough-Ins
A. 1” NPT Flush Valve Inlet [1]
B. 7-1/2” Recessed Gasket Seat for Floor Waste Outlet [2]
C. Cabinet Frame Mtg:1/4”-20 UNC X 3-1/4” Cabinet Anchors [3](provided.) Drill Holes 1-5/8” deep min x 1/4” Dia. Detail A
D. Pedestal Frame Mtg:1/2”-13 UNC X 3-3/4”Pedestal Anchors [4] (provided). Drill Holes 2-5/8” deep X 1/2” Dia. Detail B
Phone (800) 782-7706 • Web: www.whitehallmfg.com
DETAIL B.
Install Pedestal Anchors [4] as
required, drive anchors until they
are embedded a min. of 2” into the
floor.
DETAIL A.
Install Cabinet Anchors [3] as
required, drive anchors until they
are embedded a min. of 1-1/4” into
the floor.
Floors and Walls must be straight
and plumb / square in order to
prevent deformation of Cabinet
a n d m a l f u n c t i o n o f To i l e t
Assembly.
ELEVATION VIEW
11
4"
[32]
38"
[965]
*SEE NOTE
39"
[991]
261
2"
[673]
1
FINISHED
FLOOR
CABINET
ANCHOR
11
4" MIN.
[31]
11
2" MAX.
[38]
EMBEDMENT 2"MAX
[50]
13
4"MIN
[45]
PEDESTAL
ANCHOR
2" MIN.
[50]
21
8" MAX.
[55]
EMBEDMENT
23
4"MAX
[32]
2 5
8"MIN
[35]
PLAN VIEW
4 12 13
4"
[44]
141
8"
[359]
161
2"
[419]
10"
[254]
23
4"
[70]
175
8"
[448]
175
8"
[448]
21
2"
[64]
91
2"
[241]
121
2"
[318]
3
73
4"
[197]
DETAIL A.
DETAIL B. FINISHED
WALL
2
[51]
Stub Outs
Drawing # 6900-241-001 10/10/2023 A
WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A.
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL
6
ADDITIONAL ROUGH-INS FOR OPTIONAL COMPONENTS
Optional -BW Rough-In for the Following:
A. Bedpan Washer Inlet [1] 1/2” NPTE
From Vacuum Breaker By Others. Acorn
recommends a Pressure Type Vacuum
Breaker for backflow prevention. Follow
local codes for installation of backflow
prevention device.
Optional -DB Rough-In for the Following:
A. Wall Waste [2] for P-Trap By Others to
connect 1-1/2” OD Stainless Steel
Dialysis Tailpiece Waste Outlet [3].
B. Single Valve: 1/2” NPT [4] Supply Inlet
extending 9-1/2” from wall to inlet.
C. Dual Valve: 1/2” NPT [5] Supply Inlet
extending 9-1/2” from wall to inlet.
Single Valve -DB1 Shown
(Front View Shown)
Optional -DB Rough-In
Optional -BW Rough-In
Dual Valve -DB2 Shown
(Front View Shown)
Phone (800) 782-7706 • Web: www.whitehallmfg.com
1
C CABINET
L
C CABINET
L
Finished
Floor
ELEVATION
VIEW
ELEVATION
VIEW
23
4
C CABINET
L
321
8"
[816]
5
5
[127]
14
[356]
161
4
[413]
191
2
[495]
321
8
[816]
38
[965]
13
[330]
151
2
[394]
39
[991]
9
[229]
311
2
[800]
Drawing # 6900-241-001 10/10/2023 A
WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A.
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL
7
CABINET INSTALLATION
INSTALLATION INSTRUCTIONS:
A. push unit into Alcove until Cabinets
[6] are flush with Finished wall.
(Figure 1)
B. Remove the cabinet floor panels
followed by removing the Toe Plate
[3] and slide in the Toilet lowering
the unit over the Pedestal Anchors
[1].(Figure 2)
•4020,4022 Models: Prepare but do
not finalize Side or Back Waste
Connections.
• 4025 Models: Waste Connections
must be made at this time. Fixture
Waste Outlet is 7-1/2” Recessed
Gasket Flange. Detail “B”.
C. Le v el & Sq ua r e To il e t Shim
Pedestal as required see detail A.
D. Finalize Side or Back Waste
Connection for Models 4020 / 4022.
E. Reinstall Toe Plate [3].
F. Install Cabinet Floor Panels [2] to
check squareness and fit. Shift
Cabinet Frame as required until
Flooring fits square.
G. Level Floor with Floor Leveling
Bolts [4], Remove Flooring, tighten
Cabinet Anchors [5].
Floors and walls must be straight &
plumb / square in order to prevent
de f o r m a ti o n of Ca bi n e t a n d
malfunction of Toilet assembly.
• Cabinet Frame must be stiffened and squared before bolting Frame to Floor. Acorn will not accept
responsibility for Cabinetry Alignment if this procedure is not followed.
• As required re-align Doors [6] on Cabinet: Loosen screws on hinges, adjust, and re-tighten screws.
Phone (800) 782-7706 • Web: www.whitehallmfg.com
Figure 1 Figure 2
Figure 3
63
Alcove
Unit flush with Alcove Wall
1
2
4
5
6
3
5
2
1
DETAIL "A"
Finished Floor
Closet Gasket
By Others
Closet Flange
DETAIL "B"
Drawing # 6900-241-001 10/10/2023 A
WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A.
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL
8
FLUSH VALVE INSTALLATION
INSTALLATION INSTRUCTIONS:
A. Install Flush Valve [1] to Frame Mounting
Bracket [2] and connect Flush Valve
Supply By Others.
B. Swivel Inlet Assembly [3] is lubricated and
adjusted, check swivel action prior to
installing Hose [4] between Flush Valve
and Swivel Inlet. Tighten.
C. Re-install Flooring [5] Caulk gap between
Toilet Pedestal and Cabinet with white
Silicon. DO NOT USE SELF-LEVELING
CAULK.
D. If Toilet Waste is Side Wall Outlet model
connect Waste Outlet with Clamp Type [6]
Coupling. Install upper and lower Side
Panels.
E. Install Toilet Door Linkage [7] and adjust.
Door must fully close before Toilet Bowl
hits back Wall.
• For Optional Flush Cycle Interruption -FCI refer to Optional
Flush Cycle Interruption manual.
• Follow Manufacture’s installation procedures for your Flush
Valve.
• Do not cut length of Tubing provided.
• Do not tape or fix Tubing in a stationary position.
Phone (800) 782-7706 • Web: www.whitehallmfg.com
6
1
2
5
7
34
HYDRAULIC FLUSH
VALVE
FRAME MOUNTING
BRACKET
HOSE CLAMPS
(2)
2
HYDRAULIC FLUSH VALVE PUSH BUTTON
Drawing # 6900-241-001 10/10/2023 A
WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A.
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL
9
OPTIONAL -FCI INFECTIOUS CONTROL
FLUSH INSTALLATION
INSTALLATION INSTRUCTIONS:
A. Mount the Flush Valve Interrupt Bracket [2] to the Toilet Swivet Pedestal.
B. Assemble switch [1] to Flush Valve Interrupt Bracket [2] connect the 1/4” Supply Tubing [3] to the appropriate
position on the Pushbutton Assembly [4], connect the 1/4” Supply Tubing [3] from the Flush Valve [5] to the Switch [1]
from the switch to the Pushbutton [4] using the tubing supplied with your Flush Valve.
C. check the operation of the Flush Valve and -FCI observing for leaks.
The -FCI Infectious Control Flush Switch option
provides a means of disabling the Flush Valve
Pushbutton when the toilet is in the “In-Use”
position. When the Toilet is returned to the stowed
position, the Flush Valve Pushbutton is again
enabled allowing the unit to be flushed normally
Phone (800) 782-7706 • Web: www.whitehallmfg.com
3
3
3
1
4
5
1
3
1/2"
2"
1/2" - 3/4" 2
FLUSH VALVE
SHOWN FOR
REFERECE
Drawing # 6900-241-001 10/10/2023 A
WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A.
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL
10
SWIVETTE TOILET SEAT REPLACEMENT
INSTALLATION INSTRUCTIONS:
A. Remove Access Panel [1] from both sides of Housing [2] using a Phillips head.
B. Place Rubber Gasket [3] onto seat’s Threaded Rods [4].
C. Position seat onto Toilet Housing [2] and slide Seat Threaded Rods [4] through Spacer Channel [5].
D. Assemble Hardware [6] as shown in Detail “A”.
E. Ensure all Hardware is tight and replace Access Panels [1] to Housing [2]
When removing access panel please note that
Housing may have sharp edges & caution is
advised when replacing Swivette Toilet Seat.
Phone (800) 782-7706 • Web: www.whitehallmfg.com
1
6
5
4
3
2
DETAIL "A"
Swivette Cabinet
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
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Whitehall Manufacturing 4020 Series PCU Owner's manual

Whitehall Manufacturing
Brand
Whitehall Manufacturing
Model
4020 Series PCU
Category
Car kits
Type
Owner's manual
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