Whitehall Manufacturing 4044 PCU Installation guide

Type
Installation guide
Important: Some options may slightly alter installation. To ensure proper installation review the manual thoroughly and verify
rough-ins before beginning any work. File this manual with the owner or maintenance personnel upon completion of installation.
Carefully review Toilet Pedestal Anchoring and rough-in details against site conditions.
These units are not considered “accessible” and do not conform with ADA requirements.
Prior to installation, supply lines must be flushed of all foreign material such as pipe dope, chips, or solder. Debris or foreign
material in water supply may damage valve. Teflon tape is recommended on all threaded waste and supply connections to
reduce the possibility of leaks.
Toilet requires a minimum of 25 PSI flow pressure and uses a minimum water consumption of 1.28 GPF.
For -SO Faucet Option: provide 110-120VAC/60Hz/3A (MAX) electrical receptacle for optional factory supplied 120VAC/9VDC,
100mA plug-in Transformer.
NOTE: Receptacle(s) must be wired to a GFCI protected circuit. Fixture must be earth grounded per N.E.C. (National Electrical
Code).
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL
TECHNICAL ASSISTANCE TOLL FREE TELEPHONE NUMBER:
1-800-743-8259
Technical Assistance E-mail: [email protected]
Please refer to the Link or QR code provided.
For Cleaning & Care Guide:
https://www.whitehallmfg.com/uploads/fileLibrary/9900-008-W01.pdf
®
Care-Ware Bedside Patient care units
WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A.
Phone (800) 782-7706 • Web: www.whitehallmfg.com
1
Drawing # 6900-249-001 11/6/2023 A
4044-ONFW-L (Shown)
Fixture may show some available options
Model:4044
*IMPORTANT: Products with -FCI Option alter Cabinet overall size and plumbing rough-ins Pay Careful
attention to specified Fixure Model and coordinate with appropriate Installation Details.
WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A.
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL
2
Drawing # 6900-249-001 11/6/2023 A
TECHNICAL DIMENSIONS; STANDARD MODEL
Phone (800) 782-7706 • Web: www.whitehallmfg.com
1. -Optional Lavatory Gooseneck Faucet (shown)
2. Flush Valve Pushbutton
3. Lavatory (Basin)
4. Stainless Steel Toilet
5. Bedpan Washer Compartment
6. Pivoting Padded Toilet Cover
7. Storage Compartment NOTE: All dimensions are in Inches (mm)
(L.H. Unit Shown, R.H. Unit Opposite)
STANDARD UNIT;
Less -FCI Option
7
MODEL# 4044-L-3
6" Min.
(152)
9"
(229)
27"
(686)
181
2"
(470)
47"
(1194)
18"
(457)
181
2"
(470)
47"
(1194)
36"
(914)
3"
(76)
4
5
2
1
46" Cabinet
(1168)
9"
(229)
3
6
27"
(686)
MODEL# 4044-L-1
15"
(381)
Flush Valve Located
in Wall
Flush Valve Located
in Wall
WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A.
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL
3
Drawing # 6900-249-001 11/6/2023 A
TECHNICAL DIMENSIONS; FCI OPTION
Phone (800) 782-7706 • Web: www.whitehallmfg.com
NOTE: All dimensions are in Inches (mm)
(L.H. Unit Shown, R.H. Unit Opposite)
Models with optional -FCI Infectious Control Flush
1. Extended Cabinet
2. -FCI Switch/Control Assy
3. -Optional Lavatory Gooseneck Faucet (shown)
4. Flush Valve Pushbutton
5. Lavatory (Basin)
6. Stainless Steel Toilet
7. Bedpan Washer Compartment
8. Pivoting Padded Toilet Cover
9. Storage Compartment
10. Hydraulic Flush Valve (Located in Stationary Cabinet)
MODEL# 4044-L-3-FCI
6" Min.
[152]
47"
(1194)
5
36"
[914]
3"
[76]
4
15"
[382]
47"
[1194]
18"
[457]
46"
[1168] Cabinet
13"
[330]
31"
[787]
221
2"
[571]
221
2"
[571]
13"
[330]
31"
[787]
8
2
1
10
MODEL# 4044-L-1-FCI
9
7
6
3
WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A.
4
Drawing # 6900-249-001 11/6/2023 A
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL
1. Flush Valve Supply inlet 1” NPT.
2. Flush Valve Connection 1-1/2” NPT.
3. -OFFW or -ONFW Wall Outlet Units: Include 5-1/2” Dia.
Recessed Gasket Flange.
3A. -ONFF Floor Outlet Units: Includes 7-1/2” Dia. Recessed
Gasket Flange.
4. Bedpan Washer Inlet 1/2” NPT from Vacuum Breaker. Acorn
recommends a pressure type Vacuum Breaker for backflow
prevention. Follow local codes for installation of backflow
prevention device.
5. Models with OFFW Off-Floor Toilet: Require (4) 5/8” UNC
Studs from suitable Carrier Support (By Others).
Models with -ONFF or -ONFW On-Floor Toilet: Require
adequate wall backing for Mounting Hardware (By Others).
6. Optional Dialysis box Inlet 1/2” NPT. Single Valve.
7. Optional Dialysis box Inlet 1/2” NPT Dual Valve.
8. Dialysis Box Outlet 1-1/2” O.D.
9. Lavy waste 1-1/2” O.D. tailpiece.
10.Lavy Cold Inlet 3/8” NPT.
11. Lavy Hot Inlet 3/8” NTP.
12.(2) 5/16” diameter Inlet and Outlet Hydraulic Pushbutton
holes.
13.12-1/2” x 12-1/2” Wall opening for access panel.
14.-SO Option: 110Vac Electrical receptical for 24VAC Plug-in
Transformer. Note: Receptacle should be wired to a G.F.I.
protected circuit.
15. Required wall mounting locations, Field drilled for a
minimum 5/16” size fasteners.
Hold ± 1/16” Tolerance on all Rough-In Dimensions.
Walls Must be straight and plumb/square in order to prevent
deformation of cabinet and malfunction of toilet cover
assembly.
Toilet must be installed prior to installing Cabinet.
MODEL# 4044 ROUGH-INS STANDARD MODELS
Phone (800) 782-7706 • Web: www.whitehallmfg.com
STANDARD UNIT; Less -FCI Option
(L.H. Unit Shown, R.H. Unit Opposite)
C
L
L
C
SIDE VIEW
15
5
2
314
1
13 12
4
8
11
10
7
6
9
3A
Finished wall
Access panel
5
12"
[305]
REC.
12"
[305]
REC. 195
8"
[498]
211
4"
[540]
11"
[279]
9"
[229]
18"
[457]
9"
[229]
6"
[152]
331
4"
[845]
51
2"
[140]
21
4"
[58]
MIN
9"
[229]
51
4"
[133]
71
2"
[190]
15"
[381]
20"
[508]
71
2"
[190]
14"
[356]
19"
[483]
211
2"
[546]
23"
[584]
251
2"
[648]
283
4"
[730]
3"
[76]
1"
[25]
43
4"
[121] 41
4"
[108]
113
4"
[298]
123
4"
[324]
133
4"
[349]
155
8"
[397]
2"
[51]
47"
[1194] COUNTERTOP
101
4"
[260]
6"
[152]
Wall Depth Min.
WALL BACKING DETAIL FRONT VIEW ROUGH-IN VIEW FRONT VIEW
3A
Door Swing Area
Back Wall
Backsplash
WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A.
5
Drawing # 6900-249-001 11/6/2023 A
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL
1. Flush Valve Supply inlet 1” NPT.
2. Flush Valve Spud Connection 1-1/2” NPT.
3. -OFFW or -ONFW Wall Outlet Units: Include 5-1/2” Dia.
Recessed Gasket Flange.
3A. -ONFF Floor Outlet Units: Includes 7-1/2” Dia. Recessed
Gasket Flange.
4. Bedpan Washer Inlet 1/2” NPT from Vacuum Breaker. Acorn
recommends a pressure type Vacuum Breaker for backflow
prevention. Follow local codes for installation of backflow
prevention device.
5. Models with OFFW Off-Floor Toilet: Require (4) 5/8” UNC
Studs from suitable Carrier Support (By Others).
Models with -ONFF or -ONFW On-Floor Toilet: Require
adequate wall backing for Mounting Hardware (By Others).
6. Optional Dialysis box Inlet 1/2” NPT. Single Valve.
7. Optional Dialysis box Inlet 1/2” NPT Dual Valve.
8. Optional Dialysis box Outlet 1-1/2” O.D. Tailpiece. (P-trap By
Others)
9. Lavy waste 1-1/2” O.D. tailpiece. (P-trap By Others)
10.Lavy Cold Inlet 3/8” NPT.
11. Lavy Hot Inlet 3/8” NTP.
12.-SO Option: 110Vac Electrical receptical for 24VAC Plug-in
Transformer. Note: Receptacle should be wired to a G.F.I.
protected circuit.
13.Required wall mounting locations, Field drilled for a
minimum 5/16” size fasteners.
Hold ± 1/16” Tolerance on all Rough-In Dimensions.
Walls Must be straight and plumb/square in order to prevent
deformation of cabinet and malfunction of toilet cover assembly
Toilet must be installed prior to installing Cabinet.
Phone (800) 782-7706 • Web: www.whitehallmfg.com
(L.H. Unit Shown, R.H. Unit Opposite)
MODEL# 4044 ROUGH-INS -FCI OPTION
-FCI Option
SIDE VIEW
13
5
312
14
8
11
10
7
6
9
Door Swing Area
Back Wall
Backsplash
Finished wall
2
1
5
23
4"
[69]
12"
[305]
REC.
12"
[305]
REC.
195
8"
[498]
211
4"
[540]
11"
[279]
6"
[152]
331
4"
[845]
9"
[229]
18"
[457]
9"
[229]
91
2"
[241]
51
4"
[133]
71
2"
[190]
15"
[381]
20"
[508]
71
2"
[190]
9"
[229]
14"
[356]
19"
[483]
211
2"
[546]
23"
[584]
251
2"
[648]
283
4"
[730]
3"
[76]
43
4"
[121]
101
4"
[260] 41
4"
[108]
113
4"
[298]
123
4"
[324]
133
4"
[349]
155
8"
[397]
2"
[51]
47"
[1194] COUTERTOP
3A
WALL BACKING DETAIL FRONT VIEW ROUGH-IN VIEW FRONT VIEW
3A
WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A.
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL
6
Drawing # 6900-249-001 11/6/2023 A
Phone (800) 782-7706 • Web: www.whitehallmfg.com
TOILET INSTALLATION DETAILS
-ONFF Floor Outlet Unit:
A. Position and attach Floor Channel [1] onto Floor. Floor Anchors and Fasteners (By Others).
B. Slide Toilet down over Floor Channel [1]. Attach Toilet Housing [2] to Floor Channel [1] using hardware provided.
C. Remove Access Panel [3] and Fasteners make up Toilet Waste Connection using closet flange [4] and gasket [5]
(By Others).
D. Install Flush Valve to Fixture as required per manufacture’s recommendations.
NOTE: Toilet must be installed
prior to Cabinetry.
6" Min Wall
Depth for
Flush Valve
In Wall
Flush Valve
In Cabinet
STANDARD FCI OPTION
7-1/2" Recessed
Gasket Flange
1
4
5
2
3
Flush Valve
Details
1-1\2” NPT
Female
Fixture Inlet
Connection
Provided By Flush
Valve Manufacturer
Scored Tube
(Length May
Vary Cut to Fit)
Gasket
Installer Provided
1-1/2” NPT Nipple
(Lengths May Vary)
WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A.
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL
7
Drawing # 6900-249-001 11/6/2023 A
Phone (800) 782-7706 • Web: www.whitehallmfg.com
TOILET INSTALLATION DETAILS
-OFFW or -ONFW Wall Outlet Units (-ONFW shown):
A. Position and attach Wall Channel [1] onto Wall. Wall Anchors and Fasteners By Others.
B. Slide Toilet back over Wall Channel [1]. Attach Toilet Housing [2] to Wall Channel [1] using hardware provided.
C. Remove Access Panel [3] and Fasteners make up Toilet Waste Connection using closet flange [4] and gasket [5] By
Others.
D. Install Flush Valve to Fixture as required per manufacture’s recommendations.
6" Min Wall
Depth for
Flush Valve
In Wall
Flush Valve
In Cabinet
STANDARD FCI OPTION
NOTE: Toilet must be installed
prior to Cabinetry.
-OFFW Models Require a
Support Carrier (By Others)
Flush Valve
Details
1-1\2” NPT
Female
Fixture Inlet
Connection
Provided By Flush
Valve Manufacturer
Scored Tube
(Length May
Vary Cut to Fit)
Gasket
Installer Provided
1-1/2” NPT Nipple
(Lengths May Vary)
5-1/2" Recessed
Gasket Flange
2
1
3
5
4
WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A.
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL
8
Drawing # 6900-249-001 11/6/2023 A
Phone (800) 782-7706 • Web: www.whitehallmfg.com
FIGURE 1
FIGURE 3
FIGURE 2
DETAIL A
A
FIGURE 4
L.H. UNIT SHOWN, R.H. Unit Opposite
CABINET INSTALLATION
INSTALLATION INSTRUCTIONS:
A. With the Toilet [1] and the Flush Valve [2] installed,
place Bottom Supports [3] Flush against the back
wall 18-3/4” apart. Figure 1 & 2.
B. Remove Countertop [5]. Figure 3.
C. Lower Cabinet assembly [4] over the Bottom
Supports attaching them to the cabinet assembly
as required. Figure 3.
D. Make sure Cabinet is square and straight prior to
mounting to the wall using Mounting Hardware
[10] (By Others). Figure 3.
E. Make up Connections for the following if
applicable.
-BW Bedpan Washer [6]
-DB Dialysis Box [7]
-FCI Infectious Control Valve
Figure 3 & Detail A.
F. For Pushbutton [8] Refer to Flush Valve
Manufacture details.
G. Make up Faucet [9] Connections
H. Lower Countertop [5] onto Cabinet [4] and attach
as required. Figure 4.
1
2
3
183
4"
[477]
107
8"
[276]
CL
Toilet
4
9
3
6
7
8
6
7
5
4
10
Installer shall determine Mounting Method and Hardware to suit
cabinetry and wall construction based upon Industry Standards of
Best Practice.
For -FCI Options refer to -FCI Details Page for more information.
For FCI Option Flush Valve will be located in the cabinet.
Use of Shims may be required.
If unit is not square and plumb Whitehall is not responsible for any
damage that may occur.
Toilet not
shown for
Clarity
WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A.
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL
9
Drawing # 6900-249-001 11/6/2023 A
-FCI INFECTIOUS CONTROL FLUSH DETAIL
Phone (800) 782-7706 • Web: www.whitehallmfg.com
INSTALLATION INSTRUCTIONS:
A. Connect the 1/4” Supply Tubing [1] to the appropriate position on the Pushbutton Assembly [2]. Connect the 1/4” Tubing
[1] from the Flush Valve [3] to the Switch [4], and from the switch to the Pushbutton [2] using the tubing supplied with the
Flush Valve.
B. Check the operation of the Flush Valve and the -FCI, Observe for leaks.
NOTE: The -FCI Flush Valve interrupt switch option provides a means of disabling the Flush Valve Pushbutton when the Toilet
is in the “In-Use” position. When the Fixture is returned to the stowed position, the Flush Valve Pushbutton is again enabled,
allowing the unit to be flushed normally.
NOTE: The Connections to the Switch [4] are inter-changable and will not affect usage.
L
O
O
L
FLUSH VALVE
HYDRAULIC PUSHBUTTON
3
2
1
1
4
-LEFT TOILET SHOWN
-RIGHT TOILET OPPOSITE
L
L
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Whitehall Manufacturing 4044 PCU Installation guide

Type
Installation guide

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