Table of Contents
PNEG-240 Chain Feeding System 3
Contents
Chapter 1 Safety .....................................................................................................................................................4
Safety Guidelines ...................................................................................................................................4
Cautionary Symbols Definitions .............................................................................................................5
Safety Cautions ......................................................................................................................................6
General Safety Statement ......................................................................................................................8
Safety Sign-Off Sheet ..........................................................................................................................10
Chapter 2 Safety Decals ......................................................................................................................................11
Chapter 3 Calculating Weight, Load and Length ..............................................................................................13
Calculating Weight of Suspended Hopper ...........................................................................................13
Calculating the Weight of Suspended Trough at Each Suspension Point ...........................................15
Calculating the Load of the Entire System on the Structure ................................................................16
Chapter 4 Introduction and Control Panel .........................................................................................................17
Overview of the System .......................................................................................................................17
Control Panel .......................................................................................................................................17
Chapter 5 Building Safety and House Layout ...................................................................................................19
Building Safety .....................................................................................................................................19
Chapter 6 Installation ..........................................................................................................................................21
Installation Sequence ...........................................................................................................................21
Installing the Feeder .............................................................................................................................21
Installing the Motor and Belt .................................................................................................................22
Installing the Trough, Couplers and Corners .......................................................................................23
Installing the Clean Out Cover .............................................................................................................26
Installing the Chain ...............................................................................................................................26
Installing the Male Chain Feeder .........................................................................................................28
Suspending the System .......................................................................................................................38
Narrow Loop Male Chain Feeder .........................................................................................................41
Checking Out the System ....................................................................................................................42
Lubrication and Care ............................................................................................................................44
Drive Cover and Guard Installation ......................................................................................................45
Chapter 7 Troubleshooting Guide ......................................................................................................................47
Chapter 8 Specifications .....................................................................................................................................48
Chapter 9 Wiring Diagrams .................................................................................................................................50
Chapter 10 Parts List ...........................................................................................................................................53
1 Line Unloader (7100120) .................................................................................................................54
1 Line Direct Drive Mini Hopper (C4900000-60, C4900000-90 and C4900000-120) .........................56
2 Line, 1 Way Direct Drive Mini Hopper (C4900001-60 and C4900001-90) ......................................59
2 Line, 2 Way Direct Drive Mini Hopper (C4900002-60) ....................................................................62
4 Line, 2 Way Direct Drive Mini Hopper (C4900005-60 and C4900005-120) ....................................65
1 Line Belt Drive Mini Hopper (C4920000-60 and C4920000-120) ....................................................68
2 Line, 1 Way Belt Drive Mini Hopper (C4920001-60 and C4920001-120) ........................................71
2 Line, 2 Way Belt Drive Mini Hopper (C4920002-120) .....................................................................74
4 Line, 2 Way Belt Drive Mini Hopper (C4920005-120) .....................................................................77
1 Line, 1 Way Mini Hopper (Fill Only) (07097525D) ...........................................................................80
1 Line, 2 Way Mini Hopper (Fill Only) (C4000378) .............................................................................82
2 Line, 1 Way Mini Hopper Assembly (Fill Only) (C4000394) ............................................................84
Single Drive Unit (Less Motor and Gearbox) (7100784) ....................................................................86
Corner Mini Hopper Replacement Parts .............................................................................................87
Hopper Extensions and Lid Assemblies .............................................................................................88
Chapter 11 Warranty ............................................................................................................................................91