GSI Outdoors PNEG-1447 User manual

1200S Network Series

Portable Dryers

Parts

Manual

PNEG-1447

Date: 10-12-2006

PNEG-1447

3

PNEG-1447

Table of Contents

FRAME ASSEMBLY..............................................................................................................................................................5

FRAME, LOWER BASKET, AND METERING ROLLS......................................................................................................8

PLENUM (INSIDE) SCREENS AND METER ROLL UPPER SHIELD.............................................................................12

OUTER SCREENS AND PLENUM DIVIDER...................................................................................................................14

CLEAN OUT DOORS...........................................................................................................................................................16

FRONT AND REAR PLENUM END PANELS AND REAR ACCESS DOORS................................................................18

LADDER ASSEMBLIES......................................................................................................................................................20

BOTTOM AUGER...............................................................................................................................................................22

TOP AUGER WITH WET BIN............................................................................................................................................24

MAIN STRUCTURE ASSEMBLY...................................................................................5

AUGER AND METER ROLL DRIVE TRAINS..............................................................26

BOTTOM AUGER DRIVE..........................................................................................................................................................26

TOP AUGER DRIVE...........................................................................................................................................................28

METER ROLL DRIVE........................................................................................................................................................30

FAN HEATERS.................................................................................................................32

FAN HOUSING ASSEMBLIES.................................................................................................................................................32

FAN MOTOR, MOTOR MOUNT, AND FAN BLADE................................................................................................................34

AIR MIXERS........................................................................................................................................................................35

FLAME PROBE, IGNITOR, AND BURNER ASSEMBLIES..............................................................................................36

LP PIPE TRAIN ASSEMBLIES...........................................................................................................................................38

NG PIPE TRAIN ASSEMBLIES..........................................................................................................................................44

FAN HEATER ORIFICES.............................................................................................................................................47

LP SUPPLY LINE.......................................................................................................................................................48

NG SUPPLY LINE.......................................................................................................................................................49

DRYER ELECTRICAL CONDUITS..................................................................................50

RIGHT AND LEFT GRAIN, AND PLENUM HIGH LIMITS.......................................................................................50

LOWER JUNCTION BOXES, METER ROLL MOTOR CONDUIT, AND REAR DISCHARGE CONDUIT.................52

UPPER JUNCTION BOX, TOP AUGER MOTOR CONDUIT, AND OPERATOR LIGHT...........................................54

AIR SWITCH ASSEMBLY............................................................................................................................................55

CONTROL BOXES..........................................................................................................56

NETWORK CONTROL BOX......................................................................................................................................56

FAN HEATER CONTROL BOX..................................................................................................................................58

LOWER CONTROL BOX CONTROL PANEL...........................................................................................................60

LOWER CONTROL BOX CONTROL PANEL (INSIDE)............................................................................................61

LOWER CONTROL BOX BACK PANEL...................................................................................................................62

UPPER CONTROL BOX.............................................................................................................................................63

NOTES................................................................................................................................67

4

PNEG-1447

5

PNEG-1447

Frame

Frame Assembly (view from fan/heater end with hitch weldment removed).

**NOTE: The parts pointed out on this page are listed on page 7.

The fan heater end of the dryer is considered by GSI as the front end of the dryer (the

foreground of this photograph is the front end. Right and left sides are labeled above).

1

2 1a

4a

5 3

3

55 3

3

5

4

Right side Left side

6

PNEG-1447

Frame

Right front corner of frame.

Left rear corner of frame.

1

3

4

2

1a

4a

**NOTE: The right front corner

is shown in the photo. For left

front corner all parts are the

same except for the Hitch

Bracket (use 1a for the left side),

and the Frame Rail (use 4a for

the left side).

3

4a

5

2

4

**NOTE: The left rear corner is

shown in the photo. For right

rear corner all parts are the same

except for the Frame Rail (use 4

for the right side).

7

PNEG-1447

Frame

Center cross ties.

2

5

3

4 4a

ITEM

NUMBERPART NUMBER

DESCRIPTION1214S1218S1220S1222S1226S

1D01-0012HITCH BRACKET RIGHT11111

1aD01-0011HITCH BRACKET LEFT11111

2D01-0008FRONT & REAR FRAME TIE CHANNEL44466

3D01-0007CORNER LEG PORTABLE DRYER66688

4D21-0011FRAME RAIL, 14' RIGHT1

4aD21-0010FRAME RAIL, 14' LEFT1

4D31-0044FRAME RAIL, 18' RIGHT1

4aD31-0043FRAME RAIL, 18' LEFT1

4D61-0002FRAME RAIL, 20' RIGHT1

4aD61-0001FRAME RAIL, 20' LEFT1

4D101-0002FRAME RAIL, 22' RIGHT1

4aD101-0001FRAME RAIL, 22' LEFT1

4D71-0001FRAME RAIL, 26' RIGHT1

4aD71-0002FRAME RAIL, 26' LEFT1

5D01-0005SIDE LEG PORTABLE DRYER1014161620

8

PNEG-1447

1

2

3

56 4

7

9 10

8 116

5

4

6

9

Note the hole pattern of

the plenum closure

door angles. This will

distinguish between

L.H. and R.H.

Frame, Auger Trough, & Hopper Bulkheads

Dryer frame and lower basket assembly (view from the

front end of the dryer looking down the left side).

**NOTE: The parts pointed out on this page are listed on page 11.

9

PNEG-1447

9 6

11a

5

6

9

3

4

6

19

21

9

Center hanger bearing support

and cross channel seal plate.

Wooden meter roll support bearing.

The meter roll sections are spliced

together with a meter roll splice

shaft (part no. D31-0046) that

passes through the support bearing

assembly.

Discharge bearing plate.

12 13 12 14 15 3

6

4

3

12

181716

Dryer frame and lower basket assembly (view from the

rear end of the dryer looking up the right side).

20

**NOTE: The parts pointed out on this page are listed on page 11.

Frame, Auger Trough, & Hopper Bulkheads

10

PNEG-1447

22

23

24

Meter Roll Bearing

See pg. 11

Items 16, 17, 18

Meter Roll Bearing

See pg. 11

Items 16, 17, 18

Meter Roll Bearing

See pg. 11

Items 16, 17, 18

Meter Rolls and Their Placement in the Dryer

22

Metering Rolls and their placement in the dryer.

NOTE: Item 22 at the rear of

dryer is a front section meter

roll that is used as a rear section

on 16 and 20 foot dryers only.

This end is the front (fan/heater) end of the dryer.

19

13

11

PNEG-1447

The part number list above covers all parts pointed out on pages 8, 9, and 10.

Meter Rolls and Their Placement in the Dryer

ITEM

NUMBERPART NUMBER

DESCRIPTION1214S1218S1220S1222S1226S

1D01-1136YPLENUM CLOSURE DOOR ANGLE, RH6891012

2D01-1136XPLENUM CLOSURE DOOR ANGLE, LH79101113

3D01-0109HOPPER BULKHEAD1216182024

4D01-0004GUSSET PLATE1620222428

5D01-0005SIDE LEG1014161620

6D01-0007CORNER LEG66688

7D01-0011HITCH BRACKET, LH11111

8D01-0012HITCH BRACKET, RH11111

9D01-0008FRONT & REAR FRAME TIE CHANNEL44466

10D01-1374BOTTOM AUGER BEARING PLATE11111

11D21-0011FRAME RAIL, 14' RIGHT1

11D31-0044FRAME RAIL, 18' RIGHT1

11D61-0002FRAME RAIL, 20' RIGHT1

11D101-0002FRAME RAIL, 22' RIGHT1

11D71-0001FRAME RAIL, 26' RIGHT1

11AD21-0010FRAME RAIL, 14' LEFT1

11AD31-0043FRAME RAIL, 18' LEFT1

11AD61-0001FRAME RAIL, 20' LEFT1

11AD101-0001FRAME RAIL, 22' LEFT1

11AD71-0002FRAME RAIL, 26' LEFT1

12D01-0048TROUGH PANEL1418202226

13D01-1512PLATE, CROSS CHANNEL SEAL W/TABS11122

14D01-1291HANGER BEARING "C" CHANNEL 11122

15D01-1290HANGER BEARING "J" PLATE22244

16D02-0028CLEVIS PIN 5/16" x 1 3/4" 3240404856

17D31-0148METER ROLL WASHER1620202428

18D02-0061METER ROLL SUPPORT BEARING6881012

19D01-0177SUPPORT STRAP79101113

20D01-1511PLATE, END CHANNEL SEAL W/TAB22222

21D31-0120DISCHARGE PLATE11111

22D31-0031METER ROLL, FRONT22422

23D31-0030METER ROLL, INTERMEDIATE466810

24D31-0029METER ROLL, REAR22 22

12

PNEG-1447

Inside (Plenum) Screens, Plenum Closure Doors

Plenum screens and bulkheads (view from front end).

This photograph was taken before the front

plenum end panel and outer screens where

installed in order to get a good view of the inside

screens and bulkheads.

3

5

6

7

8

13

12

14

10

9

15

12

4

3

10

11

7

16

5

19

18

20

21

20a

Plenum closure door. There are two different plenum closure doors. The door

shown in the photogragh is the rear plenum closure door and is the rear most

plenum closure door, item no. 20 (just inside the rear access door), all others

are item no. 20a. NOTE: Item 22 is the plenum closure door rear frame angle.

22

13

PNEG-1447

Meter Roll Upper Shield Assembly

Close up of of meter roll upper shield assembly.

16

17

18

19

18

17

19

ITEM

NUMBERPART NUMBER

DESCRIPTION1214S1218S1220S1222S1226S

1D31-0055COLUMN BULK HEAD1216182024

2D01-0101GARNER BULKHEAD1216182024

3D31-0307COLUMN END PANEL44444

4D01-0126SCREEN,PLENUM TOP,GA,0941418202226

5D31-0012SCREEN,PLENUM WALL,GA,0941418202226

6D01-1225SCREEN,PLENUM BOTTOM,GA,0941418202226

7D01-0004GUSSET PLATE1620222428

8D21-0011FRAME RAIL, 14' RIGHT1

8D31-0044FRAME RAIL, 18' RIGHT1

8D61-0002FRAME RAIL, 20' RIGHT1

8D101-0002FRAME RAIL, 22' RIGHT1

8D71-0001FRAME RAIL, 26' RIGHT1

9D21-0010FRAME RAIL, 14' LEFT1

9D31-0043FRAME RAIL, 18' LEFT1

9D61-0001FRAME RAIL, 20' LEFT1

9D101-0001FRAME RAIL, 22' LEFT1

9D71-0002FRAME RAIL, 26' LEFT1

10D01-0007CORNER LEG PORTABLE DRYER66688

11D01-0012HITCH BRACKET RIGHT11111

12D01-0011HITCH BRACKET LEFT11111

13D01-0008FRONT & REAR FRAME TIE CHANNEL44466

14D01-1374BOTTOM AUGER BEARING PLATE11111

15D01-0005SIDE LEG PORTABLE DRYER1014161620

16D01-0109HOPPER BULKHEAD1216182024

17D01-0050PCONNECTOR SHEET, PERFORATED1418202226

*18&19D01-1180METER ROLL UPPER SHIELD ASSY.1418202226

18D01-0431METER ROLL STRIKE OFF PLATE

19D01-1226METER ROLL SHIELD 1995 STYLE

20D01-1214PLENUM CLOSURE DOOR, REAR11111

20aD01-1134PLENUM CLOSURE DOOR 6891012

21DC-974DANGER FOOT IN AUGER DECAL22222

22D01-1217PLENUM CLOSURE DOOR REAR FRAME ANGLE11111

*ITEM NUMBERS 18 AND 19 TOGETHER MAKE UP THE METER ROLL UPPER SHIELD ASSEMBLY

1 PER ASSEMBLY

14

PNEG-1447

Outside Screens / Meter Roll Access Door

4

4a

*Note: Item 4 is pointing to

the top edge angle gusset.

There are two types of gusset

on the dryer. The photo right

will help distinguish the

difference between the two.

The arrows are pointing to a

tab on the gusset that makes

them different (tabs are

“bent” up in photo). Item 4a

is used in two places only; 1.)

front right of dryer 2.) rear

left of dryer, all others are

item 4.

8

7

9

10

Meter roll access door.

3

5

6

3

1

2

4

*

ITEM

NUMBERPART NUMBER

DESCRIPTION1214S1218S1220S1222S1226S

1D01-0127SCREEN,ROOF,GA,0941418202226

2D31-0013SCREEN,OUTSIDE WALL,GA,0941418202226

3D01-0128SCREEN,HOPPER,GA,0941418202226

4D01-0152LH TOP ANGLE GUSSET1216182024

4aD01-0153RH TOP ANGLE GUSSET22222

5D01-0050PCONNECTOR SHEET, PERFORATED1418202226

6D01-0045PACCESS DOOR, PERFORATED1418202226

7D01-0039DOOR LATCH2836404452

8S-6552PIN HAIR CLIP 3/32 ZN PLATED2836404452

9DC-1229DECAL, WARNING METER ROLL ROT.1418202226

10D01-0048TROUGH PANEL WELDMENT1418202226

15

PNEG-1447

Plenum Divider

1

2

3

2

4

5

6

4

Right rear plenum divider section with clean-out door.

Plenum divider support channels.

Plenum divider floor sections.

7

NOTE: The quantities listed for the parts above are for one module only. The plenum divider components

shown are the same for both modules.

ITEM

NUMBERPART NUMBER

DESCRIPTION1214S1218S1220S1222S1226S

1D31-0259PLENUM DIVIDER CLEAN-OUT DOOR11111

2D31-0260CLEAN-OUT DOOR GUIDE PLENUM22222

3D61-0028PLENUM DIVIDER RH: REAR11111

4D61-0024PLENUM SUPPORT CHANNEL810111214

5D61-0026PLENUM DIVIDER RH6891012

6D61-0025PLENUM DIVIDER LH6891012

7D61-0027PLENUM DIVIDER LH: REAR11111

16

PNEG-1447

Clean Out Doors

Clean out door hinge.

Front and rear handle mechanisms (rear shown in photo).

Clean out door handle mechanism.

1

2

3

4

5

3

4

2

6

7

5

10

9

11

12

13

3a

11

10

9

*Note: Items 9, 10, & 11 together create the

clean out door assembly. There are three

different clean out door assemblies that are used

on GSI Network dryers:

1.) 3 column clean out door assy. (D51-0077).

Item 8a on the part no. listing (pg 17).

2.) 4 column clean out door assy. (D11-0032).

Item 8b on the part no. listing (pg 17).

3.) 5 column clean out door assy. (D01-0349).

Item 8c on the part no. listing (pg 17).

A 5 column clean out door assy (D01-0349) is

shown in the photograph below.

13

17

PNEG-1447

Clean Out Doors

Center handle mechanisms (this handle mechanism stradles the center cross channels).

14

1a

14

3a

14

3a 11

2

4

5

ITEM

NUMBERPART NUMBER

DESCRIPTION1214S1218S1220S1222S1226S

1D01-0264PIVOT ROD 25.188"22222

1aD31-0162PIVOT ROD 49.625"11122

2D01-0296LINKAGE BAR WELDMENT44466

3D01-0261LINKAGE BAR, 37" LONG22222

3aD01-0293LINKAGE BAR, 30" LONG22244

4D01-0294CLEAN OUT DOOR HANDLE44466

5S-4378PLASTIC GRIP44466

6S-248WASHER, FLAT 3/8 USS ZN 8881212

7S-7241COTTER PIN, 1/8 x 1 1/48881212

8aD51-0077CLEAN OUT DOOR ASSY, 3 COLUMN11

9D21-0005CLEAN OUT DOOR, 67"

10D21-0012SUPPORT CHANNEL, CLEAN OUT DOOR

11D01-0308CLEAN OUT DOOR HINGE

8bD11-0032CLEAN OUT DOOR ASSY, 4 COLUMN1122

9D31-0021CLEAN OUT DOOR, 91"

10D31-0130SUPPORT CHANNEL, CLEAN OUT DOOR

11D01-0308CLEAN OUT DOOR HINGE

8cD01-0349CLEAN OUT DOOR ASSY, 5 COLUMN121

9D01-0180CLEAN OUT DOOR, 115"

10D01-0307SUPPORT CHANNEL, CLEAN OUT DOOR

11D01-0308CLEAN OUT DOOR HINGE

12D01-0175HINGE BRACKET45667

13D01-0181CLEAN OUT EXTENSION, 119.75"242

13D31-0023CLEAN OUT EXTENSION, 90.75"2244

13D21-0006CLEAN OUT EXTENSION, 66.75"22

14D01-0299PIVOT ROD BRACKET33366

3 PER ASSEMBLY

1 PER ASSEMBLY

2 PER ASSEMBLY

1 PER ASSEMBLY

2 PER ASSEMBLY

1 PER ASSEMBLY

18

PNEG-1447

3

2

4

1

Front End Panels / Fan Support / grill guards

5

ITEM

NUMBERPART NUMBER

DESCRIPTION1214S1218S1220S1222S1226S

1D61-0023TOP ANGLE, FAN SUPPORT PANEL11111

2CD-0576GRILL GUARD: CD-28 BLACK2

2CD-0544GRILL GUARD: 36" BLACK222

2CD-0547GRILL GUARD: 40&42" BLACK2

3D31-0307COLUMN END PANEL44444

4D01-0593FRONT FAN SUPPORT 2-28"1

4D61-0041FRONT FAN SUPPORT 2-36"111

4D71-0008FRONT FAN SUPPORT 2-40"1

5F-7060-YVENTURI: 28" YEL/OCHRE2

5CD-0543-YVENTURI: 36" OCHRE222

5CD-0545-YVENTURI: 40" OCHRE2

NOT SHOWND01-0594FRONT END PANEL 2-28"1

NOT SHOWND61-0018FRONT END PANEL 2-36"111

NOT SHOWND71-0006FRONT END PANEL 2-40"1

19

PNEG-1447

Rear access door (outside).

Rear access door (inside).

2 1

1

3

5

6

7

8

9

5

12

13

6

10

11

3

Rear End Panels / Rear Access Door

4

ITEM

NUMBERPART NUMBER

DESCRIPTION1214S1218S1220S1222S1226S

1D31-0307COLUMN END PANEL44444

2D01-1800-YREAR END PANEL 50/50 29" DOORS11111

3D01-0044TOP ANGLE BRACKET FRONT & REAR33333

4D01-1510ASPIRATOR END CAP11111

5-13RDA-29-YREAR DOOR ASSEMBLY 29"SQ OCHR22222

5D01-1783-YASSIST HANDLE 29" SQ. DOOR

6D01-1781-YDOOR 29" SQUARE OCHRE

7D03-0512DOOR HANDLE,LOCKING CCW

8D01-1782-BLKFRAME ANGLE 29" DOOR

9DC-973DECAL, DANGER FIRE HAZARD

10401-4630-0HINGE BRACKET-SQUARE DOOR

11401-4669-8HINGE-REAR ACCESS SQ DOOR

12D01-0397LATCH BRACKET

13D01-1792LATCH BAR 29" SQUARE DOOR

2/ASSEMBLY

1/ASSEMBLY

4/ASSEMBLY

1/ASSEMBLY

2/ASSEMBLY

1/ASSEMBLY

20

PNEG-1447

1

3

5

6

7

4

2

Front Ladder Assembly

ITEM

NUMBERPART NUMBER

DESCRIPTION1214S1218S1220S1222S1226S

1-3D01-1220LADDER ASSY. STACK DRYER FRONT11111

1D61-0096LADDER RUNG

2D61-0094LADDER SIDE RAIL-LH

3D61-0095LADDER SIDE RAIL-RH

4D51-0022SUPPORT, CONTROL PANEL77777

5F-7060-YVENTURI: 28" YEL/OCHRE2

5CD-0543-YVENTURI: 36" OCHRE222

5CD-0545-YVENTURI: 40" OCHRE2

6D51-0021STIFFENER, FRONT FAN SUPPORT22222

7D31-0082FRONT DIAGONAL SUPPORT CHANNEL22222

12/ASSEMBLY

1/ASSEMBLY

21

PNEG-1447

Rear Ladder Assembly

1

2

3

4

ITEM

NUMBERPART NUMBER

DESCRIPTION1214S1218S1220S1222S1226S

1-3D04-0388LADDER ASSEMBLY11111

1D61-0096LADDER RUNG

2D61-0092LADDER SIDE RAIL-LH

3D61-0093LADDER SIDE RAIL-RH

4D61-0097LADDER MOUNTING BRACKET, REAR33333

1/ASSEMBLY

10/ASSEMBLY

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GSI Outdoors PNEG-1447 User manual

GSI Outdoors PNEG-1447 User manual

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