ACO Haustechnik ACO Quatrix-K 620486, ACO Quatrix-K 620368, ACO Quatrix-K 620369, ACO Quatrix-K 620370, ACO Quatrix-K 620371, ACO Quatrix-K 620487, ACO Quatrix-K Series Installation Information

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ACO Quatrix-K above ground pipes
ACO Quatrix-K installation in the base plate
Installation
information
ACO Haustechnik
0173.02.59 G
As per 07/2010
DIN EN 13564
(Stamp)
2
Subject to technical alterations
Caution!
This operating manual has to be handed out to the end user and to be kept in a safe place.
Maintenance works have to be recorded in the relevant inspection pages.
Contents
Chapter Page(s)
1 Product Identification
1.1 Addresses 3
1.2 EC Conformity declaration 4
2 General Notes
2.1 Field of application of installation, operating and maintenance manual 5
2.2 Use of backflow stops 5
2.3 General notes 5
2.4 Legal aspects 5
2.5 Safety notes 5-6
2.6 Type / Scope of supply 6
2.7 Application scopes / Function 6
2.8 Diagram of emergency seal 7
3 Installation
3.1 Installation site 7
3.2 Gradient 7
3.3 Installation in frost-proof pipes (without shaft system) 8
3.4 Installation in the base plate (with shaft system) 9-10
3.5 Motor fitting 11
4 Description of the Control 11-13
5 Electrical Installation / Works Settings 14-15
6 Commissioning 18
7 Operation 19
8 Servicing 19-20
9 Spare Parts / Accessories 21-22
10 Technical Data - Suggested Installations 23,24
11 Inspection Log Book 25-27
12 Maintenance Contract 28
13 Warranty 29
14 Service Partners 29
15 ACO subsidiaries 30,31
3
Subject to technical alterations
ACO Haustechnik
0173.02.59 G
Name and address of the manufacturer
ACO Passavant GmbH
Postfach 11 62
36267 Philippsthal
Ulsterstraße 3
36269 Philippsthal After-sales service division
Tel. 0 66 20/ 77- 0 Service Tel. ++49 (0) 3 69 65 - 819 - 444
Fax 0 66 20/ 77- 52 Service Fax. ++49 (0) 3 69 65 - 819 - 367
Name and address of the supplier
_________________________
_________________________
_________________________
_________________________
After-sales service division
Tel. _____________________ __________________________
Fax ____________________ __________________________
Name and address of the electrician
_________________________
_________________________
_________________________
_________________________
After-sales service division
Tel. _____________________ __________________________
Fax ____________________ __________________________
Name and address of the plumber
_________________________
_________________________
_________________________
_________________________
After-sales service division
Tel. _____________________ __________________________
Fax ____________________ __________________________
1 Product identification
1.1 Addresses
4
Subject to technical alterations
1.2 EC Conformity declaration
We, ACO Passavant GmbH, Ulsterstrasse 3, 36269 Philippsthal
hereby state under our sole responsibility that the designs of the following anti-flood protection systems, put in circulation by us, correspond to
DIN EN 13564-1:2002, Anti-flood Protection Systems for Buildings; as well as to the following EC Directives and DIN Standards:
Product designation:
Anti-flood Protection System Quatrix-K
Use: Anti-flood protection of buildings, for wastewater with and without faeces
Type 3 F Nominal width: Art. no.:
DN 100 620368, 620370
DN 125 620486, 620487
DN 150 620369, 620371
The housing is made of PP material, the cover is made of PA material.
The requirements for gas proofness, watertightness, efficiency, temperature stability, mechanic rigidity and durability are met.
Machinery Directive 89/392/ EEC in the version of 98/68/EEC
Building Products Directive 89/106/EEC in the version of 93/68/EEC
Low Voltage Directive 73/23/EEC in the version of 93/68 EEC
EMC Directive 2004/108/EG
CE Identification Directive System 4; see Directive 89/106/EEC (BPR), Attachment III.2(ii), 3rd option
Harmonised standards applied:
DIN EN 12056-1:2001-01
DIN EN 12056-2:2001-01
DIN EN 13564-2:2002
DIN EN 13564-3:2004
DIN 1986-100:2008-05
DIN EN 1451-1:1999
DIN EN 61000-6-2:2005
DIN EN 55011:2007
Competent documentary agent:
Marco Eulenstein
ACO Haustechnik
Im Gewerbepark 11 c
36457 Stadtlengsfeld
36269 Philippsthal, September 2008
ACO Passavant GmbH
R. Sand
General Manager
Date, January 2009
5
Subject to technical alterations
ACO Haustechnik
0173.02.59 G
2 General notes
This manual is effective for the AC0 anti-flood protection system
Quatrix-K.
The manual is used for installation, commissioning, operation, main-
tenance, repair and decommissioning. The operator must keep the
manual at a safe place.
Indications on possible standards, test signs, quality symbols and
trademarks are state-of-the-art at the printing date of this manual.
Deviations with illustrations, dimensions and weights are possible.
We reserve the right to carry out amendments and improvements
without prior notice to keep up with technical progress.
Date of installation, operating and maintenance manual:
06 February 2008
According to DIN 1986-100, para 7.4, drain points below the backflow
level have to be protected against backflow from the sewers by automa-
tic wastewater lifting plants with backflow loop as per DIN EN 12056-4
or, under certain conditions, by anti-flood protection systems as per
DIN EN 13564-1.
The following criteria have to be met when fitting an anti-flood protec-
tion system:
The wastewater must be capable of draining away along a natural
slope.
There must only be a small number of users.
The drainage point(s) cannot be used during a backflow situation.
Installation must be located in a room with inferior utilisation.
Safety-conscious working
These operating instructions contain fundamental information and pre-
cautionary notes. Please read the manual thoroughly prior to installation
of unit, connection to power supply and commissioning. It is imperative
to comply with all other operation instructions referring to components
of this plant. The mentioned safety notes, the pertinent national acci-
dent prevention regulations as well as possible internal working-, opera-
tion and safety regulations of the user have to be observed. The safety
notes which could lead to danger for people in the case of their non-
observance as well as in the case of warning of electric voltage, are
marked with the general safety marks.
Safety (from: VDMA information sheet 24292)
This operation manual contains basic information which must be
observed during installation, operation and maintenance. Therefore,
this operation manual must be read by the fitter as well as the
competent personnel / user prior to assembly and commissioning
and must always be available at location of plant.
Home owners and developers have to bear the costs of cellar flooding
themselves in the event of sewer backflow because the local authorities
cannot be held liable for such damage. Owners are also liable to their
tenants for any damage caused. The relevant standards therefore stipu-
late that sanitary installations which are located beneath the backflow
level must be protected by lifting plants (active backflow prevention) or
by anti-flood protection systems (passive backflow prevention).
Although it is now possible to take out insurance against such damage,
the insurance companies usually turn down any claims if building regula-
tions have not been implemented or have been incorrectly observed.
The anti-flood protection system is a safety device and must thus be
permanently kept in operable condition. It must be easily accessible at
any time.
Supplements
The operator of the plant must supplement the operating manual
with instructions on existing national regulations for accident preven-
tion and environmental protection.
Besides the operating manual and the binding regulations for acci-
dent prevention valid in the user country and at the point of use, the
approved expert regulations for safe and professional working have
to be observed.
Copyright
ACO Passavant GmbH holds the copyright for these operating
instructions. These operating instructions are written for the assem-
bly, operating, maintenance and supervisory staff. They contain regu-
lations and technical drawings whose complete or partial reproduc-
tion, dissemination or use for competitive purposes, or passing on
to others, is prohibited unless authorised in advance.
Prior to installation, the plant (flaps, body, electrical units
etc.) has to be checked for transport damages. A da-
maged unit may not be put into operation. In such a case,
please contact us immediately (refer to chapter 1.1).
If the installation and operating manual is infringed upon, damages to
property, personal injuries or fatal accidents cannot be excluded.
The plant may only be operated, maintained and commissioned by per-
sons who are familiar with the operating manual, the instructions con-
tained therein and the pertinent regulations for job safety and accident
prevention.
The ready assembly / electrical installation must be carried out by a
specialist contractor. This company must ensure that relevant DIN and
VDE standards and directives (0100, 0113) as well as regulations of
local power supply utilities are observed and adhered to!
2.1 Field of application of installation, operating and
maintenance manual
2.2 Use of backflow stops
2.3 General notes
2.4 Legal aspects
2.5 Safety notes
6
Subject to technical alterations
Art. no. 620368 (DN 100) Art. no. 620370 (DN 100)
Art.-no. 620486 (DN 125) Art.-no. 620487 (DN 125)
Art. no. 620369 (DN 150) Art. no. 620371 (DN 150)
consisting of:
Body Body
+ Cover with sealing and emergency seal + Top section with sealing and cover
+ Six nuts with flat washers + Cover with sealing and emergency seal
+ Valve flap + Six nuts with flat washers
+ Emergency seal flap + Valve flap
+ Electrical kit (motor unit + control device) + Emergency seal flap
+ Electrical kit (motor unit + control device)
Quatrix-K (type 3F)
for above ground pipes
Quatrix-K (type 3F)
for installation in the base plate
The ACO automatic anti-flood protection system Quatrix-K type 3F cor-
responds to DIN 13564 and is intended for use with wastewater contai-
ning faeces.
The automatic anti-flood protection system is equipped with an automa-
tic valve and an emergency seal which is capable of being operated
manually. In the normal operation condition (fig. 1), both flaps are open.
If in case of a backflow the sewers rise above permissible pipe filling
height, the pressure sensor sends a signal to the control device. The
control triggers the closing of the valve flap by means of an electric
motor. During backflow period, the connected drainage objects may not
be used. If backflow situation eases up, this is noticed by the control
and the flap is opened automatically. Backflow is signalled by a visual
and an audible signal (fig. 2). In the case of mains failure, an integrated
battery keeps up operational readiness up to 24 hours.
The emergency seal serves as an additional safety. With the help of this
seal, the second flap can be manually locked (fig. 3). It is of essential
importance that the emergency seal is re-opened after e.g. return from
holidays.
Fig. 1
Fig . 2
Fig. 3
The control device must be fitted in such a way that all signals are noti-
ced by the plant user. This ensures that in case of a closed valve, the
appliance drained via the anti-flood protection system is not used. The
manufacturer is not liable for self-inflicted backflow damages.
Prior to working at the control or at the water installations,
isolate from mains electrical supply.
In order to guarantee the operational reliability of the plant, it has to be
maintained as per DIN 1986-3. We recommend to take out a mainte-
nance contract with the plumber of your choice. Please note that during
a backflow or during a period where backflow is likely to occur, no
maintenance works may be carried out.
2.6 Type / Scope of supply
2.7 Application scopes / Function
7
Subject to technical alterations
ACO Haustechnik
0173.02.59 G
1. Flap - open -:
Flap open (normal condition), water drains off, the valve closes
automatically in the case of backflow.
Fig. 4.1
1. Flap - open -
2. Flap - closed -
2. Flap - closed -:
Flap closed, water cannot drain off.
3 Installation
Drainage objects lying above the backflow level (fig. 5) must not drain
via a backflow safety valve. In this case, wastewater accumulating
above the backflow level could not be drained anymore in case of back-
flow. Because of the principle of communicating pipes, the wastewater
would escape from the lowest drain points below the backflow level and
flood the cellar.
For this reason, all drainage objects fitted above the backflow level have
to be connected behind an anti-flood protection system (fig. 6). In the
case of backflow, the downpipe fills up to road level at the most, the
anti-flood protection system prevents the wastewater from drawback in
lower drainage objects and it thus escapes via the manhole covers.
The ACO cleaning pipes/anti-flood protection systems are excellently
suited for refurbishment as they only have a minimum proper gradient of
12 mm. The anti-flood protection systems must be fitted in the pipe
gradient, the proper gradient is a result of the product construction.
3.1 Installation site
3.2 Gradient
2.8 Diagram of the emergency seal
Incorrect
Correct
Fig. 5
Fig. 6
If the pipe gradient is not sufficient, the anti-flood protection system
must not be fitted with an inclination (counter gradient), as faults may
occur.
Horizontal installation
Installation with counter gradient
CORRECT
INCORRECT
Fig. 4.2
Click!
8
Subject to technical alterations
Fig. 7
Fig. 8
Fig. 9
Fig. 10
open
close
3.3 Installation in above ground pipes (without shaft system)
1. Fix body in local shaft or freely accessible e. g. at wall.
3. The operating seal flap can be opened and closed manually by tur-
ning the construction period protection of the motor shaft (fig. 8).
4. Connect pipes to anti-flood protection system as per relevant instal-
lation instructions (plastic, steel, cast iron or stoneware) (fig. 9).
5. If the pipe is laid along a wall, two pipe mountings have to be fitted
around the pipe shortly before and shortly behind the anti-flood pro-
tection system and to be fixed to the wall. For proper operation, the
emergency seal and the operating seal must be open (lever position
“1”)!
The emergency seal serves as additional safety. The second flap
can be locked manually with the help of it.
It must be observed that the emergency seal is re-opened, e. g.
following vacation (fig. 10).
For detailed function of the emergency seal, refer to chapter 2.8,
fig. 4.
Drop in height 12 mm.
Caution!
2. Fit body in flow dir
ection and align horizontally. Body may not be
installed tilted - neither to the side nor to the front or to the back
(fig. 8). The individual parts (flap, cover etc.) may not be soiled by
building materials and thus affected in their functioning.
Caution!
Do not cast body into concrete.
9
Subject to technical alterations
ACO Haustechnik
0173.02.59 G
1. Apply granular sub-grade course (e. g. sand) to ground.
Fit body in flow direction and align horizontally. Body may not be
installed tilted - neither to the side nor to the front or to the back
(fig. 11).
2. The individual parts (flap, cover etc.) may not be soiled by building
materials and thus affected in their functioning (fig. 8).
3. Connect pipes to anti-flood protection system as per relevant instal-
lation instructions (plastic, steel, cast iron or stoneware) (fig. 12).
4. Continue granular sub-grade course (e. g. sand) above pipe upper
edge (fig. 13).
5. In case of need:
Fit sealing flange (art. no. 620382) against pressurised water to
intermediate section. In order to keep excess or shortage at a
minimum, the sealing flange can be fitted stepwise to the various
grooves (for height-adjustability of flange, refer to drawing on page
19).
Fig. 11
Fig. 12
Fig. 13
Fig. 14
3.4 Installation in the base plate (with shaft system)
Caution!
Drop in height 12 mm
10
Subject to technical alterations
7. For the control line and the supply line, a blank cable pipe DN 40
has to be fitted to top section (core bit diameter: 50 mm). Das The
blank cable duct has to be laid with a gradient to the backflow safe-
ty valve. Possible angles have to be carried out with elbows (elbows
<= 45°).
Fit top section to body and align to final height of finished floor level
as well as to tile pattern (fig. 16)
.
8. Continue setting up the floor structure (fig. 17).
9. Prior to laying of tiles, insert reversing plate
Insert O-ring in upper groove
Grease O-ring before inserting the reversing plate (fig. 18)
Reversing plate upper side: plastic cover (fig. 19)
Reversing plate underside: suitable for tile layer (see point 10)
Fill joint of top section and floor covering with permanently
elastic mass
The emergency seal for QUATRIX-K must be open to operate properly
(lever position 1).
6. In case of need:
Fit extension piece (art. no. 620381) to body. Lip seal of body must
seat properly. In order to achieve a minimum coverage of the WU
concrete (impervious to water), the sealing flange (art. no. 620382)
can be fitted stepwise to the various grooves (fig. 15).
Fig. 15
Fig. 17
Fig. 18
Fig. 20
Fig. 16
10. In case of need:
Reversing plate (ABS) must be free of grease and very dry. Apply
tile adhesive which is suitable for plastic to reversing plate undersi-
de and fit floor tiles into cover. Tiles with a thickness up to 10 mm
can be used. The max. possible filling height (tile adhesive suitable
for plastic + tiles) is 15 mm (fig. 20).
Fig. 19
11
Subject to technical alterations
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1. Before motor is fitted, ensure that the valve flap is 90% open (manu-
ally open flap completely one time, close with 3 turns to the right).
For this, turn construction period protective cover (left for opening,
right for closing).
2. Remove construction period protective cover for motor shaft. Insert
motor and bolt. In case of need, re-adjust position of motor shaft
with protective cover.
3. Bolt the black pressure hose to the anti-flood protection system by
means of the rapid coupling piece (fig. 24).
Fig. 21
open
close
Fig. 22
Fig. 23
Between automatic anti-flood protection system and control, the con-
trol hose must be laid ascending for the complete length, as otherwise
condensed water may affect its function.
Keep locking cap for maintenance/functional test.
Caution
The control is a separate component and is connected to the anti-flood
pr
otection system via a connecting cable (fig. 24).
Dimensions of control box (W x H x D) 120 mm x 160 mm x 80 mm.
Schematic illustration of individual parts (fig. 25).
Connection must be carried out by a specialist
contractor; VDE regulations (0100,0113) have
to be adhered to
Fig. 24
Fig. 25
Das The control must be stored at a frostproof place. Prior to
commissioning, the control must be connected to the
power supply for 8 hours.
Storage
3.5 Motor fitting
4 Description of the control
Correct intended use:
The switchgear may only be installed in dry and frostproof rooms.
Caution!
12
Subject to technical alterations
1. Displays and push-buttons (fig. 26)
The control is equipped with a display consisting of four light-emit-
ting diodes, an operation unit (two push-buttons) as well as an audi-
ble signal transmitter. The function of the light-emitting diodes and
push-buttons is explained in the following:
1.1 Green light-emitting diode:
Power status
The light-emitting diode indicates respective power status. In the
case of mains operation, the diode lights constantly. This is the nor-
mal condition. In the case of lapse of mains voltage, the control
automatically switches over to battery operation. This is signalled
by flashing of the diode.
1.2 Red upper light-emitting diode:
Backflow detection
Continuous lighting of the light-emitting diode signals backflow. If
there is no backflow, the light-emitting diode is off.
1.3 Yellow light-emitting diode:
Valve status
The light-emitting diode signals the valve status. If the diode lights
continuously, the valve is closed. A flashing light indicates that valve
is moving. Normally, however, this light-emitting diode is off.
1.4 Red lower light-emitting diode:
Fault diagnosis
If the ACO QUATRIX-K anti-flood protection system has a motor
fault, the diode indicates this condition by lighting continuously. In
case of battery fault, the diode is flashing.
Fig. 26
1.5 System reset button
By pressing the push-button once, the audio alarm is cancelled in
case of a fault. By pressing the push-button twice, the system is
reset (the vave is opened and moves to initial position).
1.6 Test button
By pressing the push-button once, the valve is closed. Pressing
twice re-opens the valve.
1.7 Audible signal transmitter
The control is equipped with an audible signal transmitter. If the
valve is closed, an audible signal sounds (continuous tone). In the
case of faults (motor/battery), an intermittent tone sounds. By
pressing the system reset button once, the audible signal is swit-
ched off.
1.8 Display matrix
The following table shows the various possible control displays:
- - - - - Control off: Connect control to power supply
no backflow monitoring
on - - - - Automatic operation -
(mains operation)
blinks - - - - Automatic operation Connect control to power supply
(battey operation)
on on on - on Mains operation; backflow: Wait for termination of backflow
valve closed
on on on on interval Mains operation; backflow: Close manual seal until
motor fault at the same time termination of backflow
on - on - on Operational test in mains operation: Stop operational test by pres-
valve closed sing push-button (6)
on - - blinks interval Battery fault See below (point 1)
slowly
Diode (1) Diode (2) Diode (3) Diode (4) Audible Control condition Measures
green red yellow red signal
13
Subject to technical alterations
ACO Haustechnik
0173.02.59 G
2. Battery
2.1. Behaviour in case of battery fault
Establish mains connection and wait. Battery faults always occur
with insufficient charging condition of the battery or with a dama-
ged battery fuse.
2.2 Motor fault in mains / battery operation
Check motor fuse and supply or connecting cable for damages. If
required, start initialisation by double-pressing button (5). Check
motor spindle by de-assembling the housing cover (spindle break).
In this case, contact fitter / specialist contractor.
The control is equipped with a battery which ensures operation for
at least 24 hours in case of a mains failure. After 24 hours, an
empty battery has again attained 90 % of its capacity.
Batteries are subject to a natural ageing. In this case, the battery has to
be exchanged (original type from manufacturer).
The manufacturer recommends to exchange the battery prophylactically
after 5 years.
Caution!
A battery exchange may only be carried out by
an electrician. Prior to opening the housing,
isolate from mains electrical supply.
3. Fuses
3.1 Fuses
A microfuse is fitted to the circuit board to protect the micro-elec-
tronics of the control effectively against connection faults and occu-
ring faults.
Battery fuse
Fuse 1 protects the control against reverse polarity of the battery. If the
fuse responds, cabling has to be checked and a new fuse has to be
inserted.
3.2 Fuse values
Fuse Value Behaviour
Battery fuse 2.5 A slow-blowing
The anti-flood protection system does not have any mains fuse in the
form of a safety fuse. One fuse is integrated in the primary circuit of
the mains transformer in the form of a thermal switch. In case of an
electronics defect, this switch opens after a short period when reaching
a temperature of 120°C. In this happens, the control is seriously dama-
ged. It must be handed on to the fitter / specialist contractor for repair.
3.3 Automatic self-test
Every 4 weeks, the control carries out a self-test. The motor is started
and stopped for some seconds to avoid the seizing of the drive. The
battery is checked at the same time and a fault signal is given, where
applicable.
3.4 Battery warning
With every run of the flap, the battery is checked. In case of a low bat-
tery capacity, a warning signal is given (LED 4 flashes slowly). In this
case, the buzzer is not switched on. If this signal appears, the battery
should be exchanged promptly for safety reasons.
Even in the case of mains operation, function of the control is guaran-
teed only with a fully functional battery. The control must not be opera-
ted without battery!
3.5 Decommissioning
In battery operation, the device can be switched off manually. For this,
both buttons must be pressed at the same time for approx. 5 seconds.
As an acknowledgement, all LEDs light up, then the control is switched
off. The battery hence remains loaded.
If the appliance is separated from the mains, it switches to battery ope-
ration until same is unloaded and appliance switches off completely.
Caution!
14
Subject to technical alterations
ACO Haustechnik
0173.02.59 G
1. Fit the control at the intended location. The control housing has to be
fixed with 2 bolts. In accordance with VDE regulation 0100, the control
is splash water and dripping water proof (IP 56) (fig. 27).
The control device must be fitted in such a way that all signals are noti-
ced by the plant user. This ensures that in case of a closed valve the
appliance drained via the anti-flood protection system is not used. The
manufacturer is not liable for self-inflicted backflow damages.
Connection must be carried out by a specia-
list contractor; VDE regulations (0100,0113)
must be adhered to
Prior to working at the control or at the
water installation, isolate from mains elec-
trical supply!
Caution!
Fig. 27
5 Electrical installation / Works settings
2.2 Control hose:
By means of the rapid connector, the control hose must be connec-
ted to the cover of the anti-flood protection system and the control
box (fig. 28.2).
Between automatic anti-flood protection system and control, the control
hose must be laid ascending for the complete length, as otherwise con-
densed water may affect its function.
Caution!
2.1 Mains connection:
When supplied, the mains connection (safety plug, 230 V
, fuse min.
B 10) is already connected to the control unit (fig. 28.1).
2.4 Fault transmitter contacts
As a standard feature, the control is equipped with a potential-free
output with which further audible or visual signals can be connected
optionally.
The contact acts as two-way contact.
2.3 Supply cable:
The motor supply cable is connected to the motor at the works.
This supply cable must be connected to the control box by means
of the electric push-fit connection. The electrical push-fit connec-
tion corresonds to protection grade IP 67 (fig. 28.3).
The cables and hose screw-joints, firmly bolted at the works, may not be
disconnected. This would affect flood-protection.
Important!
2. Cabling
Fig. 28.1
Fig. 28.2
Fig. 28.3
15
Subject to technical alterations
ACO Haustechnik
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2.5 Battery connection:
The battery is already connected. If a battery exchange is required, this
may only be carried out by an electrician. The battery has two connec-
tions which may not be mixed up!
2.6 Extension set:
If the supplied cables and hoses are too short (standard length
5 m), the cable extension set (10 m), art. no. 620438, can be
ordered. However, a total length of 15 m should not be excee-
ded as otherwise functionality can no longer be guaranteed.
Batt. Cable Terminal strip
(+) red battery (+)
(-) black battery (-)
The fault transmitter contact closes in case
of a fault signal. During configuration of the
contacts care has to be taken that a max.
current of 500 mA is not exceeded. In addi-
tion, only pure Ohm resistive loads may be
connected. Signalling devices, PCs, tele-
phones and alarm devices can be connected
to the contacts.
2.7 Switch-on process:
The ACO QUATRIX-K automatic
anti-flood protection system must
be carried over in a definite condition by the control unit. This
is achieved by the switch-on process (insert mains connection).
An initialisation is always carried out (fig. 29)
when the control is switched on from a currentless condition
by double-pressing the system reset button.
Initialisation is done in such a way that the valve is completely
closed at first and then re-opened. When reaching the open posi-
tion, initialisation is finished and control passes into automatic
operation (green diode lights).
Fig. 29
Prior to wor-
king at the
control or at
the water connection,
isolate from mains elec-
trical supply!
2.9 Resetting the control
Isolate from mains electrical supply. By pressing the system
reset button and the control button at the same time for 5
seconds, the control appliance is reset to works settings, i. e.
is carried over in the currentless condition.
If both buttons are operated at the same time for 5 seconds, all
light-emitting diodes flash simultaneously before the appliance swit-
ches off.
16
Subject to technical alterations
6 Commissioning
2. Operational check
Control, operating seal flap and emergency seal flap have to be
checked for tightness and function.
2.1 Mechanical check (fig. 31)
Operate the test button, let operating seal open and close (refer
to arr
owhead in fig. 30).
Switch box: yellow diode flashes during closing and opening
pr
ocess
Switch box: yellow diode lights if operating seal is closed
Opening and closing the emergency seal (page 7, para 2.8).
1. Commissioning
Commissioning can be compared to the switching on process. If the
green diode lights up after initialisation was completed, commissio-
ning is completed (fig. 30).
Fig. 31
Fig. 30
Close emergency seal (page 7, para 2.8).
2.2. Operational check backflow detection
Immerge pressure hose into water app. 150 mm (vial or similar) and
fix.
Switch box:
red diode lights in the case of a backflow detection.
Operating seal flap closes automatically with a 3 second delay,
yellow diode flashes during closing process
yellow diode lights if operting seal flap is closed
Warning signal (continuous tone) sounds (can be switched off
by pr
essing the release button once).
If backflow detection was carried out properly and all flap are closed,
tightness test can be continued.
Pressure hose remains furthermore in water bottle!
Caution!
Fig. 32
Fig. 33
Remove black pressure hose from hose coupling at cover and insert
locking cap (fig. 33). Tighen spigot nut.
Fig. 34
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Subject to technical alterations
ACO Haustechnik
0173.02.59 G
Remove locking bolt from test connection and insert test funnel.
2.3 Tightness test
Fill with clear water up to upper edge of test pipe (100 mm).
Observe water level for 10 minutes. If filling level drops, replenish with
clear water until a water level of 100 mm is again reached. Note down
re-plenished water quantity.
If more than 500 cm
3
water have to be replenished within 10 minutes,
the flap seals and flaps have to be checked again and to be renewed, if
applicable.
Then, carry out another tightness test.
If less than 500 cm
3
water must be replenished within 10 minutes, the
tightness test is passed.
Remove test funnel, re-insert test screws, open emergency seal.
Fig. 38
Fig. 39
Fig. 35
Fig. 36
Fig. 37
Take pressure hose out of water.
Switch box:
The red diode goes out.
After a 30 seconds delay, the operating seal flap opens automati-
cally
.
The yellow diode flashes during the opening process.
The yellow diode goes out as soon as the operating seal flap is
completely open.
Fig. 40
18
Subject to technical alterations
Fig. 42
Fig. 41
Shake pressure hose several times and connect airtightly to hose
coupling at cover.
Remove test pipe and insert test screw.
Open the emergency seal.
Fig. 43
The Quatrix-K is again ready for operation.
19
Subject to technical alterations
ACO Haustechnik
0173.02.59 G
1.
After initial connection and depending on loading condition of bat-
tery, entire operational capability is reached only after 24 hours of
mains operation.
2. Behaviour in the case of battery fault
Establish mains connection and wait. Battery faults always occur
with insufficient charging condition of the battery or with a damaged
battery fuse.
Caution!
3. Behaviour in the case of motor fault
Check motor fuse and supply or connecting cable for damages. If
required, start initialisation by double-pressing button (5). Check
motor spindle by de-assembling the housing cover (spindle break).
In this case, contact fitter / specialist contractor.
7 Operation
8 Servicing
Caution!
No warranty claims accepted in the case of insufficient servicing!
The anti-flood protection system must be visually checked once a
month by the operator or an authorised person. For this, the valve flap
is opened and closed by pressing the test button. In addition, the emer-
gency seal lever is closed and re-opened several times manually.
At the end, both flaps must be open.
The anti-flood protection system must be serviced at least twice a year
by a specialist contractor. During servicing, no wastewater must be fed
to the anti-flood protection system.
Close valve and emergency seal before cover is removed.
Valve flap: press test button once.
Emergency seal flap: position 3 (para 2.8 on page 7).
Caution!
Following actions have to be carried out:
Fig. 44
Loosen six cap nuts and remove cover care- fully.
Remove valve flap and emergency seal flap.
Fig. 45
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Subject to technical alterations
Re-insert valve flap and emergency seal flap in body; observe seating of
seals. Aligh lever for emergency seal vertivally so that lever can slide in
guide (detail “X”).
Check and clean cover seal and backflow flap seal and exchange, if
required. Rinse body.
Refit cover onto body. Tighten cap nuts screw joints in mentioned order
(tightening torque 5 - 8 Nm).
6
2
3
4
5
1
Fig. 46
Fig. 47
Fig. 48
After servicing is finished, press the test button and the valve flap re-
opens. Then, the control has to be initialised anew. For this, isolate from
mains electrical supply and follow the instructions under para 2.9 (reset-
ting of control).
Then, carry out operational check as per para 6.2.
X
/