TreadClimber
®
BY STAR TRAC
®
INSTALLATION & OWNER’S MANUAL
TREADCLIMBER by STAR TRAC - OWNER’S MANUAL | 2
TREADCLIMBER by STAR TRAC - OWNER’S MANUAL | 3
Table Of Contents
Safety Instructions 5
Precautions 5
Assembly and Setup 21
Assembly Instructions 22
Operating Instructions 32
Display Control Panel Features 33
Hot Bar® Control Features 35
Hints and Tips for Getting Started 36
Quick Start 37
Preset Programs 38
Goal-Based Programs 38
Intervals 38
Rolling Hills 38
Heart Rate Training Programs 39
Constant Heart Rate Control 39
Heart Rate Intervals 39
Cooldown Cycle 40
Using the Cooling Fan 40
Heart Rate Monitoring 40
Contact Heart Rate Monitoring 41
Chest Strap Heart Rate Monitoring 41
Setting & Testing 42
Manager Mode 42
Maintenance Mode 43
Motor Calibration 46
Troubleshooting 47
Regulatory Information 48
International Regulations 49
Maintenance 50
Daily Maintenance 50
Weekly Maintenance 50
Monthly Maintenance 50
Adjustments 51
TREADCLIMBER by STAR TRAC - OWNER’S MANUAL | 4
Introduction
This Owner’s Manual will acquaint you with the assembly, operation and maintenance of your TreadClimber
®
by STAR
TRAC cardio machine.
E-TC, E-TCi – TreadClimber
®
by STAR TRAC
We highly recommend that you read this owner’s manual prior to setting up and using your machine. The information on
the following pages will enable you to begin easily, quickly and safely.
Warning
Your TreadClimber is designed for aerobic exercise in a gymnasium or health club environment. Please check with your
physician prior to beginning any exercise program.
Do not push yourself to excess. Stop if you are feeling faint, dizzy, or exhausted. Use common sense when using this
machine. Please read the owner’s manual in its entirety before operating.
Manufacturer
Core Industires LLC, d/b/a STAR TRAC
4400 NE 77
th
Avenue, Suite 300
Vancouver, WA 98662
Telephone: (800) 228-6635, (714) 669-1660
Fax: (714) 508-3303
http://www.startrac.com
Customer Support
If any items need replacement contact the Star Trac Customer Support Department at 800-503-1221 or 714-669-1660.
STAR TRAC
®
and the Star Trac logo are registered trademarks of Core Industries.
TreadClimber is a registed trademark of Nautilus Inc. and used under licence.
TREADCLIMBER by STAR TRAC - OWNER’S MANUAL | 5
Safety Instructions
Important Safety Instructions
This product will be wired for either 120 Volts AC nominal power input OR 230 Volts AC nominal input. It is factory-equipped
with a specific electric cord and plug to permit connection to the proper electric circuit. Make sure that the product is
connected to a dedicated power line having an outlet with the same configuration as that of the plug. NO adapter should
be used with this product. If the product must be reconnected for use on a different type of electric circuit, the
reconnection should be made by qualified service personnel. Warning: If the supply cord is damaged, it must be replaced
by the manufacturer, its service agent, or similarly qualified persons in order to avoid hazard.
Save These Instructions
Attention
Star Trac recommends that units be spaced a minimum of 8 inches (200 mm) apart to allow safe and easy ingress and
egress. More importantly, there must be at least 48 inches (1.25 m) of free space behind them each unit.
As with any motorized equipment, the area where the units are located must be free of obstructions and fixtures with
sharp edges to prevent injury in the event that a user trips or loses balance and falls. Failure to follow the obstruction
free spacing requirement may result in entrapment of the user and cause significant injury. DO NOT place near wet
areas (such as pools, showers, etc.).
This chapter includes precautions and fitness safeguards for the installation and use of the TreadClimber.
These safety
notes are directed to you as the owner of the machine. Please read this chapter carefully before installing or using your
equipment and be sure to train all your members and fitness staff to follow these safety instructions. Please read this
chapter carefully before installing or using your equipment.
Safety instructions are provided in the following languages (in the order shown):
English
Dutch
French
Italian
Portuguese
Spanish
Swedish
TREADCLIMBER by STAR TRAC - OWNER’S MANUAL | 6
Precautions
CAUTION: READ THE OWNER’S MANUAL
COMPLETELY BEFORE OPERATING THIS
TREADMILL
CAUTION: BEFORE CLEANING OR SERVICING,
DISCONNECT POWER SUPPLY
CAUTION: MOVING PARTS, KEEP HANDS AND
FEET FROM UNDER THE TREADCLIMBER WHEN
OPERATING
ON
OFF
STOP (OF ACTION)
ALTERNATING
CURRENT
ON
OFF
These safety notes are directed to you as the owner of the TreadClimber
®
for safety purposes, please train all your
members and fitness staff to follow these safety instructions.
DO
Do encourage your members to discuss their health
program or fitness regimen with a health care
professional, especially if they have not exercised for
several years, are over 35, or have known health
conditions.
Do read all instructions in this manual before using
your TreadClimber.
Do use your TreadClimber only for its intended
use, as described in this manual.
Do check to ensure the belt is not moving prior to
using the TreadClimber.
Do keep the belt surface clean and dry.
Do stop operating your TreadClimber if you feel
dizzy, faint or exhausted.
Do exercise slowly until you reach a level of comfort
and security.
DO NOT
Do not let children operate your. Supervise invalids or
disabled persons who use your TreadClimber. Use the
lockout feature to prevent unauthorized or
unsupervised use.
Do not exceed the maximum allowable weight
limit (350 lbs. / 159 kg) for the TreadClimber.
Do not leave your TreadClimber unattended when it is
plugged in. Use the safety lockout feature to prevent
unsupervised use.
Do not use your TreadClimber without athletic shoes.
Do not wear loose or hanging clothing while using the
TreadClimber.
Do not step or jump on or off your TreadClimber if
the belt is moving.
Do not use or store your TreadClimber outdoors or in an
enclosed pool environment.
Do be aware of the location and proper use of the
emergency STOP key and pull cord STOP.
Do perform regular inspection and preventive
maintenance as specified in the manual.
Do not ever drop or insert any object, hands, or feet into
any opening, or underneath this equipment.
Do not place water bottles or cups on your
TreadClimber unless you are using the designated
holders for the TreadClimber
TREADCLIMBER by STAR TRAC - OWNER’S MANUAL | 7
Do keep the TreadClimber air openings free of lint, hair,
etc.
Do keep the electrical cord away from sources of
excessive heat designated holders for the
TreadClimber.
Do unplug your TreadClimber before doing any
maintenance or cleaning.
Do warm up and cool down before and after each
workout.
Do set your goals.
Do try charting your progress using the feedback
from your TreadClimber.
Do try using the incline feature to burn more calories
and strengthen your lower-body muscles.
Do be careful when mounting and dismounting the
TreadClimber. Always use the handrails, rear step and
side footsteps for support.
Do use the handrails when walking, to help your
balance and start your workout at slow speeds and
gradually increase to your desired workout level.
Do not use your TreadClimber where aerosol (spray)
products are being used or where oxygen is being
administered.
Do not use attachments or parts not recommended by
the manufacturer.
Do not use the equipment with the motor shroud
removed, or modify the equipment in any way.
Do not over tighten the running belt.
Do not operate your TreadClimber if the unit has a
damaged cord or plug. Do not use the unit if it is not
working properly, if the unit has been dropped or
damaged, or if the display console shows an error code.
Contact the Star Trac Customer Support Department at
800-503-1221 or 714-669-1660 for instructions before
retuning the unit to operation.
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TREADCLIMBER by STAR TRAC - OWNER’S MANUAL | Assembly & Setup
21
Assembly & Setup
Use the following procedures to unpack and assemble your TreadClimber
®
Unpacking & Parts List
Remove the top cover from the shipping carton. Remove all parts and shipping supports (except the base) from the
carton, and verify that the following parts are included in your shipment:
Parts List:
Console Frame
Neck Mast
Handrail Grommets
Upper Handrails (Left & Right)
Handrail Beauty Rings
Lower Handrails (Left & Right)
Rear Corner Shroud (Left & Right)
Hardware Pack
Rear Shroud
Neck Grommet
Take time now to enter your TreadClimber serial number in the space below (serial number is located along the base of the
frame in the front). If parts are missing, or if you have any operational questions, please call Star Trac’s Service department
at (800) 503-1221. Have your serial number ready.
Serial No._____________________________________________
NOTE: If you are missing any of the parts listed above, inspect the packing material and the box for items that may have
been overlooked. If parts are missing, or if you have any product questions, please call Star Trac’s Service Department at
(800) 503-1221, please have your TreadClimber serial number ready.
CAUTION: Damage to the TreadClimber during assembly is not covered as part of the limited Star Trac warranty.
Note: This manual covers installation of the LED display. If you ordered a PVS kit, please refer to the assembly
and operating instructions included with that product for proper setup and operation.
Tools Required
Your TreadClimber can be assembled using the following tools:
Metric Hex Key Wrenches
Metric Open-End Wrenches
Metric Ratchet Socket Wrench
30mm Socket for Raising Rear Wheels
SetTorque Wrench
Phillips Head Screwdriver
TREADCLIMBER by STAR TRAC - OWNER’S MANUAL | Assembly Instructions 22
Assembly Instructions
2. Cut all straps to remove the cardboard packaging along
with any protective wrapping to expose the palletized
TreadClimber base (Fig. 2).
Fig. 2
1. Locate an open area to unbox the packaged
TreadClimber
(Fig.1).
Fig. 1
3. Move all unattached components off the TreadClimber
base (Fig. 3).
Hardware:
Console Frame
Neck Mast
Handrail Grommets
Upper Handrails (Left & Right)
Handrail Beauty Rings
Lower Handrails (Left & Right)
Rear Corner Shroud (Left & Right)
Hardware Pack
Rear Shroud
Neck Grommet
Fig. 3
TREADCLIMBER by STAR TRAC - OWNER’S MANUAL | Assembly Instructions
23
4. To move the TreadClimber off the pallet; remove the
alternator shroud to expose the transport grip handles.
With two people and each gripping a handle; drive the
base off the rear of the pallet (Fig. 4).
Fig. 4
5. Remove and store the transport grip handles (Fig. 5)
once the TreadClimber base is safely on the floor. The
transport grip handles can be reattached for future
transport.
Fig.5
6. Mount the neck mast (Fig. 6) to the base by lightly
torquing four socket head cap screws in place at the
front of the base frame.
Final Torque:
o 240 In-Lbs (27 Nm)
Fig. 6
TREADCLIMBER by STAR TRAC - OWNER’S MANUAL | Assembly Instructions 24
7. Connect the cables extruding through the lower section
of the neck mask into the corresponding locations on
the lower base (Fig. 7).
Fig. 7
8. Mount the left & right lower handrail sections to the
TreadClimber
base and loosely thread four socket
head cap bolts to each handrail mount (Fig. 8) along
with sliding on the corresponding left & right handrail
grommets into place.
Final Torque:
o 240 In-Lbs (27 Nm)
Fig. 8
9. Slide a beauty ring onto each lower handrail section
(Fig. 9) and mount the upper handrail by loosely
threading two button head cap screws in place. Verify
that the radius cutout clears the lower securing screw.
Final Torque:
o 35 In-Lbs (4.0 Nm)
Fig. 9
TREADCLIMBER by STAR TRAC - OWNER’S MANUAL | Assembly Instructions
25
10. Slide on the second set of beauty rings (Fig.10) onto
each upper handrail while making sure the radius
cutouts clear the available threaded holes.
Fig. 10
11. Slide the console frame onto each upper handrail
(Fig. 11) and rest the center of the console frame on
top of the neck mast plate.
Fig. 11
12. Loosely thread four socket head cap screws (Fig. 12)
with washers through the neck mast mount plate on to
the console frame mount plate.
Final Torque:
o 240 In-Lbs (27 Nm)
Fig. 12
TREADCLIMBER by STAR TRAC - OWNER’S MANUAL | Assembly Instructions 26
13. Secure the console frame to the handrails (Fig. 13) by
loosely threading two button head cap screws trough
the rail into the console frame.
Final Torque:
o 35 In-Lbs (4.0 Nm)
Fig. 13
14. Using a torque wrench, go back to steps: 6, 8, 9, 12, &
13 to thread all bolts mentioned in each step to their
corresponding final torque (Fig. 14) specifications
which are listed in the notes section of the step
instructions.
Fig. 14
15. Hover the top half of the display (Fig. 15) over the
console frame.
Fig. 15
TREADCLIMBER by STAR TRAC - OWNER’S MANUAL | Assembly Instructions
27
16. Mate all the applicable electrical connections to the
back of display electronics board (Fig. 16).
Fig. 16
17. Slide the left & right display alignment studs (Fig. 17)
into the corresponding console frame guide holes to
rest the top half of the display on to the console frame.
Fig. 17
18. From the back of the display (Fig. 19), connect the
display’s grounding wire to the frame using a washer &
Phillips head screw (Fig. 18).
Fig. 18
Fig. 19
TREADCLIMBER by STAR TRAC - OWNER’S MANUAL | Assembly Instructions 28
19. Secure the display to the console frame by installing
six Phillips head screws with washers (Fig. 18) at the
corresponding circled locations (Fig. 20).
Fig. 20
20. Mate the back shroud of the display with the rest of the
assembly by installing eight Phillips head screws at the
corresponding circled locations (Fig. 21).
Fig. 21
21. Dislodge the rear step shroud from the TreadClimber
base (Fig. 22) and move the handrail grommets up the
handrails.
Fig. 22
TREADCLIMBER by STAR TRAC - OWNER’S MANUAL | Assembly Instructions
29
22. Mount the rear shroud to the TreadClimberbase and
secure it in place by installing the corresponding five
Phillips head screws to the top (Fig. 23) and lower
(Fig. 24) sections at the circled locations.
Fig. 24
Fig. 23
23. Mount the left & right corner shrouds (Fig. 25) and
secure them in place by installing the corresponding
four Phillips head screws to each shroud at the circled
locations.
Fig. 25
24. Mount the rear step shroud (Fig. 26) and wedge the left
& right handrail grommets into the available open
space between the shrouds. Secure the rear step
shroud by installing the corresponding five Phillips
head screws at the circled locations.
Fig. 26.
TREADCLIMBER by STAR TRAC - OWNER’S MANUAL | Assembly Instructions 30
25. Install the front alternator shroud (Fig. 27) and secure it
in place by installing the corresponding two Phillips
head screws at the circled locations.
Fig. 27
26. Wedge the neck grommet (Fig. 28) between the
alternator shroud and neck mast.
Fig. 28
27. With two or more people, have one person carefully
tilt
the assembled TreadClimber (Fig. 29) at an angle by
pushing up at the center of each handrail while the
second person installs the rear stabilizing feet.
Fig. 29
TREADCLIMBER by STAR TRAC - OWNER’S MANUAL | Assembly Instructions
31
28. Transport/push (Fig. 30) the TreadClimberto its final
location by rolling it into position.
Fig. 30
29. Dislodge the rear step plugs (Fig. 31) to expose the
wheel jacking bolts. Turn the bolts in a counter clock
direction to retract the rear wheels into the base and
rest the machine on the rear stabilizing feet.
Fig. 31
30. Wedge the cover plugs back into the rear step shroud
once the TreadClimber is resting on the stabilizing feet.
31. Plug the power cord into the power & connections
panel located at the front of the machine (Fig. 32).
Fig. 32
32. Power on the machine and enter into “Maintenance Mode” to process a “Motor Calibration” procedure.
Once “Motor Calibration” is complete; the TreadClimber is ready for initial use.
TREADCLIMBER by STAR TRAC - OWNER’S MANUAL | Operating Instructions 32
Operating Instructions
Operating the TreadClimber
®
is very easy. Simply step onto the treadles, securely attach the pull cord STOP to
an article of your clothing, press QUICK START, and begin walking. The belt will begin at 0.5 mph (0.8 km/h) and
the level will be on level 1
IMPORTANT: Before operating the unit, you must be familiar with the following equipment limitations and safety
features.
Maximum Weight: Your TreadClimber is designed for a maximum user weight of 350 lbs/159 kg. DO NOT
exceed the maximum user weight.
S
TOP
SWI
TCH
ON / OFF POWER BREAKER
Emergency Stop: In case of emergency, press the STOP on the Hot Bar or pull the Pull Cord Stop on the Hot
Bar.
Immobilizing the Running Belt: To power the unit, set the ON/OFF power breaker to the ON position. To turn
the unit off, set the ON/OFF power breaker to the OFF position. When the unit is turned off, movement of the
running belt is prevented.
Safety Lockout Feature: Allows you to lock out the TreadClimber. When locked, the display shows the message
"LOCKED, ENTER ID TO UNLOCK". The user must press "0", enter a 5-digit ID number (default=12345), then
press ENTER to unlock the unit. Unit will then operate as normal (NOTE: The unit will lock back up if it is idle for
30 seconds). Use the LOCK OUT option in MAINTENANCE SETTINGS to enable/disable the lock out feature;
use the LOCKOUT ID option to change the default ID (see Settings & Testing).
TREADCLIMBER by STAR TRAC - OWNER’S MANUAL | Operating Instructions
33
DISPLAY CONTROL PANEL FEATURES
Your TreadClimber is equipped to provide you and your users unlimited exercise opportunities. Experiment with its
features to find the right combination for your fitness regimen. The Display panel shown on the following provides
the operating controls and display elements described in the following:
QUICK START Key: Starts your TreadClimber moving using a default weight of 155 lbs / 70 kg and a
time limit of 99 minutes. QUICK START will allow you to manually operate the unit. The QUICK START
key also
serves as an “Enter” key in programming modes.
STOP Key: Pauses your workout when pressed once. Ends your workout when pressed twice.
Graphic Display: Traces your progress
through each of the programs and allows you
to anticipate changes in terrain. Display
elements illuminate from left to right across
the bottom of the display to indicate your
progress through the course. At each step,
display elements illuminate in columns to
indicate your ascent up the gradient that is in
effect.
Speed Keys: During Program setup, press the or keys, respectively, until the desired
speed appears in the Information Window, then, press START or key. During a Program, press
the or keys, respectively, to increase or decrease belt speed in 0.1 miles per hour (mph)
or 0.1 kilometers per hour (km/h) increments. Speed cannot be higher than the established
“MAXIMUM SPEED” parameter. These keys repeat when pressed and held.
Speed Window: Shows the speed at which the user is walking/running.
Incline Level Keys: Adjust the amount of up and down movement of the treadles from 1 (minimum) to 5
(Maximum). These keys repeat when pressed and held.
Incline Level Window: Shows the incline level from 1 to 5.
Numeric Keypad: Allow you to enter specific values for program parameters during program setup.
The numeric keypad can also be used to adjust TreadClimber
®
speed while the TreadClimber is
operating.
OK Key: Selects/Enters values and programs during set-up.
Time Window: Shows the total time you have walked so far.
Distance Window: Shows the total number of miles or kilometers you have walked thus far.
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