OWNER’S MANUAL
OM-283032C 2018−10
Deltaweld Integrated Cart
1. Safety Symbol Definitions
DANGER! − Indicates a hazardous situation which, if not
avoided, will result in death or serious injury. The possible
hazards are shown in the adjoining symbols or explained
in the text.
DANGER ! - Indique une situation dangereuse qui, si elle
n’est pas évitée, entraînera la mort ou des blessures
graves. Les éventuels risques sont représentés par les
symboles joints ou expliqués dans le texte.
Fsafe1 2013-10
Have only trained and qualified persons install, operate,
or service this unit. Read the safety information at the
beginning of these instructions and in each section. Call
your distributor if you do not understand the directions.
For WELDING SAFETY and EMF information, read own-
er’s manual(s).
Ne confiez l’installation, l’exploitation ou l’entretien de cet
appareil qu’à des personnes compétentes et qualifiées. Lire
les directives de sécurité au début de ces instructions et
dans chaque section. Appeler votre distributeur si vous
ne comprenez pas les directives. Lire le(s) manuel(s)
d’utilisateur pour des renseignements sur la SÉCURITÉ
DE SOUDAGE et les champs électromagnétiques.
Fsafe15 2013-10
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible ha-
zards are shown in the adjoining symbols or explained in
the text.
Indique une situation dangereuse qui, si elle n’est pas
évitée, entraînera la mort ou des blessures graves. Les
éventuels risques sont représentés par les symboles
joints ou expliqués dans le texte.
Fsafe2 2013-10
Wear safety glasses with side shields.
Porter des lunettes de sécurité avec écrans latéraux.
Fsafe8 2013-10
NOTICE
Indicates statements not related to personal injury.
Signale des consignes non associées aux dommages
corporels.
Indicates special instructions.
Fournit des instructions spéciales.
Fsafe3 2013-10
CALIFORNIA PROPOSITION 65 WARNINGS
WARNING: Cancer and Reproductive Harm −
www.P65Warnings.ca.gov
PROPOSITION CALIFORIENNE 65 AVERTISSEMENTS
AVERTISSEMENT : cancer et troubles de la reproduction −
www.P65Warnings.ca.gov.
Fsafe26 2018-01
Falling equipment can injure, and damage equipment. Use lifting eye to lift unit and properly installed accessories only, NOT gas
cylinders. Do not exceed maximum lifting eye weight rating. Lift and support unit only with proper equipment and correct proced-
ures. Follow the guidelines in the Applications Manual for the Revised NIOSH Lifting Equation (Publication No. 94−110) when
manually lifting heavy parts or equipment.
Oversized cylinder can cause tipping. Properly install and secure all equipment onto cart before using cart. Always secure or
remove any tools stored on cart before moving unit. Do not lift cart in any manner when equipment and cylinder(s) are installed −
use handles to move cart. Do not overload handles with cables − use standard 10 to 15 foot cables as maximum lengths.
Un appareillage en chute peut blesser le personnel et endommager d’autres appareils. Utiliser l’anneau de levage pour lever
l’appareil et les accessoires correctement installées seuls, PAS les bouteilles de gaz. Ne pas dépasser le poids nominal maximal
de l’œilleton (voir les spécifications). Un appareil qui tombe peut s’endommager ou causer des blessures. Utiliser l’œillet de
levage pour soulever l’appareil ainsi que ses accessoires correctement installés, mais PAS pour soulever les bonbonnes de gaz.
Ne pas dépasser la charge maximale de l’œillet de levage. Soulever et soutenir l’appareil avec le matériel et les procédures
appropriées. Lors du levage de pièces ou d’équipements lourds, suivre les recommandations de la dernière révision du manuel
des applications de levage du NIOSH (Publication No. 94−110).
Les bonbonnes surdimensionnées peuvent causer les renversements. Installer et assujettir adéquatement tout l’équipement sur
le chariot avant d’utiliser ce dernier. Toujours assujettir ou retirer les outils rangés sur le chariot avant de déplacer l’unité. Ne
jamais soulever le chariot, peu importe la manière, lorsqu’il contient de l’équipement et des bouteilles − utiliser les poignées pour
déplacer le chariot. Ne pas surcharger les poignées avec des câbles − utiliser des câbles standard de 3 à 4,5 m (10 à 15 pi).
Fsafe26 2015-03
OM-283032 Page 2
2. Attaching Power Source To Cart
283033-C
1 Power Source
2 Lift Eye
Use lift eye and hoist to set power
source on cart.
3 Carriage Bolts (4)
Insert carriage bolts into square
holes in base of power source.
4 Hex Head Screws (2)
Remove screws from sides of pow-
er source.
5 Spacer (2)
6 Screw (2)
Slide spacer between power
source and handle. Use provided
screw to secure handle to power
source and torque to 50 in. lb.
7 Nuts (4)
Open door of cart. Thread on nuts
and torque to 100 in. lb.
8 Cylinder Chain
9 Cylinder Rack
Fasten chain to cylinder rack as
shown.
4
2
3
7
Tools Needed:
3/8 in., 1/2 in.
5
6
1
8
9
OM-283032 Page 3
3. Attaching Swivel Bracket To Power Source
283033-C
1 Screws From Top Of Power
Source (4)
Remove four screws from top of power
source.
. Insulators and shoulder washers
must be installed.
2 Insulators
Place insulators on top of power source
3 Swivel Assembly
Set swivel assembly on top of power
source. Align holes in swivel feet with
insulators and holes in power source.
4 Shoulder Washers
5 Screws From Hardware Kit (4)
Insert washers. Use four screws from
hardware kit to secure. Torque to 50
in. lb.
6 Pin
7 Screw 10-32
Insert screw and tighten.
1
2
3
4
5
Tools Needed:
3/8, 5/16 in.
7
6
OM-283032 Page 4
4. Attaching Feeder To Swivel Bracket
1
2
3
4
5
6
3/4 in.
1 Casters
2 Wire Feeder
3 Swivel Post
4 Pin
Remove pin from post and leave lanyard
secured to swivel base.
5 1/2 in. Bolt
6 Washer
7 Spacer
8 Swivel Base
Lock casters.
Remove wire feeder and wire feeder Own-
er’s Manual from box. Discard packaging.
Obtain 1/2 in. bolt, washer, and spacer from
hardware kit.
Align hole under wire feeder spool support
with swivel post on top of cart. Lower feeder
onto swivel post.
Use 1/2 in. bolt, washer, and spacer to se-
cure feeder to swivel post.
9 Pin Post
Insert pin through hole in feeder base into
pin post on top of the swivel base.
283134-B
7
Tools Needed:
8
9
OM-283032 Page 5
5. Connection Diagram
283134-A
1
1 MIG Gun
2 MIG Gun Control Plug
3 Control Cable
Route cable through hole in cart base, then
up through hole in gas cylinder upper
bracket, and underneath the spool support.
4 Positive (+) Weld Cable (Power
Source Side)
Route through hole in cart base.
5 Negative (-) Weld Cable (Power
Source Side)
6 Gas Cylinder
Secure gas cylinder with chain from hard-
ware kit.
7 Gas Regulator
8 Gas Hose
See Owner’s Manual for your specific
welding power source, wire feeder, and
other accessories for information on con-
necting input power and operating equip-
ment.
2
3
4
5
6
7
8
OM-283032 Page 7
Description
Part
No.
Item
No.
Deltaweld Integrated Cart Assembly
Quantity
281581 Base Assy, Cart (Includes) 1.................... .. ........................................
1 281518 Base, Cart 1... .............. .... ....................................................
2 281519 Top, Cart 1... .............. .... .....................................................
3 282026 Tray Assy, Gas Lower Welded 1... .............. .... ...................................
4 278429 Door, Side 1... .............. .... ....................................................
5 281524 Panel, Side 1... .............. .... ...................................................
6 281525 Panel, Side Front 1... .............. .... ..............................................
7 281527 Panel, Side Rear 1... .............. .... ..............................................
8 281529 Tube, Handle Rh 1... .............. .... ..............................................
9 281530 Tube, Handle Lh 1... .............. .... ...............................................
10 197975 Plug, Cap 2... .............. .... .....................................................
11 281532 Bracket, Caster Attachment 2... .............. .... .....................................
12 263925 Caster, Swvl 5.00 In X 2.00 In Wd W/Brake 2... .............. .... .......................
13 281534 Bracket, Upper Dual Cylinder 1... .............. .... ....................................
14 281542 Bracket, Support Cart Gas Cylinder 2... .............. .... ..............................
15 263859 Wheel, Rbr 10.000 Od X 2.000 Wd X .750 Bore Blk Hub 2... .............. .... ............
16 004214 Bushing, Snap−In Nyl 1.625 Id X 2.000 Mtg Hole 4... .............. .... ..................
17 230363 Latch, Slide Flush Mtg Hole 1.750 Widex 1.500 Lg 1... .............. .... .................
18 282029 Tube, Gun Holder 2... .............. .... ..............................................
19 231986 Label, Warning Cyl May Explode If Damaged (En/Sp/Fr) 1... .............. .... ............
20 282799 Label, Warning Falling Equipment (En/Fr/Sp) 1... .............. .... ......................
602154 Screw, 250−20X .50 Hexwhd.50d Stl Pld Slffmg Tap−Rw 52.................... .... ............
252232 Bolt, Crg Stl .375−16 X 1.000 Gr5 Pl Fnsh 8.................... .... ........................
21 602250 Washer, Flat .812idx1.469odx.134T Stl Pld Ansi.750 4... .............. .... ...............
010909 Nut, 375−16 .56Hex .46H Stl Pld Elastic Stop Nut 8.................... .... ..................
22 121614 Ring, Rtng Ext .750 Shaft X .085 Thk E Style Pld 2... .............. .... ..................
23 281539 Swivel Assy, Welded W/Cable Management 1... .............. .. ........................
24 283961 Insulator, Plate Front/Rear .156T Blk 2... .............. .. ...............................
128237 Screw, 010−32X .50 Hexwhd.40D Stl Pld Slffmg Tap−Rw 1.................... .. .............
236621 Screw, 250−20X1.00 Hexwhd.54D Gr8 Pld 2.................... .. .........................
255975 Bolt, Crg Stl .312−18 X .750 Gr2 Pld Short Neck 4.................... .. .....................
108941 Screw, 250−20X1.00 Hexwhd.61D Gr5 Pld 4.................... .. .........................
25 280966 Washer, Shldr.266id 0.750odx.093T .380odx.218Lg Nyl 4... .............. .. ..............
172684 Nut, 312−18 .50Hex .27H Stl Pld Sem Cone Wshr.76d 4.................... .. ...............
26 281549 Pin, Quick Release W/Lanyard .500 Od X 2.000 Lg Sst 1... .............. .. ...............
206117 Chain, Cyl Double 1.................... .. ...............................................
+When ordering a component originally displaying a precautionary label, the label should also be ordered.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
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Miller DELTAWELD INTEGRATED CART Owner's manual
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