Vulcan 56191 Owner's manual

Brand: Vulcan

Model: 56191

Type: Owner's manual

This manual is also suitable for

Item 56191

Vulcan 56191 is a welding cart with a weight capacity of 350 lbs, making it suitable for supporting most welding equipment and accessories. It features multiple adjustable components, such as an adjustable stop to secure the welder in place, and hooks for hanging tools and other items. The cart also has a tool box shelf for storing tools and supplies. Its sturdy construction and swivel casters make it easy to maneuver and transport the welder and other equipment around the work area.

Visit our website at: http://www.harborfreight.com

Email our technical support at: [email protected]

Owner’s Manual & Safety Instructions

Save This Manual Keep this manual for the safety warnings and precautions, assembly,

operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the

back of the manual near the assembly diagram (or month and year of purchase if product has no number).

Keep this manual and the receipt in a safe and dry place for future reference. 19a

When unpacking, make sure that the product is intact

and undamaged. If any parts are missing or broken,

please call 1-888-866-5797 as soon as possible.

2018 by Harbor Freight Tools

No portion of this manual or any artwork contained herein may be reproduced in

any shape or form without the express written consent of Harbor Freight Tools.

Diagrams within this manual may not be drawn proportionally. Due to continuing

improvements, actual product may differ slightly from the product described herein.

Tools required for assembly an d se rv ic e may n ot b e in cl uded.

Read this material before using this product.

Failure to do so can result in serious injury.

SAVE THIS MANUAL.

Page 2 For technical questions, please call 1-888-866-5797. Item 56191

Specifications

Capacity 350 lb

IMPORTANT SAFETY INFORMATION

Assembly Precautions

1. Assemble only according to these instructions.

Improper assembly can create hazards.

2. Wear ANSI-approved safety goggles and

heavy-duty work gloves during assembly.

3. Keep assembly area clean and well lit.

4. Keep bystanders out of the area during assembly.

5. Do not assemble when tired or when under the

influence of alcohol, drugs or medication.

6. Weight capacity and other product capabilities apply

to properly and completely assembled product only.

Use Precautions

1. This product is not a toy. Do not allow

children to play with or near this item.

2. Use as intended only.

3. Inspect before every use; do not use

if parts are loose or damaged.

4. Do not exceed listed weight capacity for individual

components, evenly distributed from bottom up,

or overall combined weight capacity of 350 lb.

Be aware of dynamic loading!

Sudden load movement may briefly create

excess load causing product failure.

5. Maintain product labels and nameplates.

These carry important safety information.

If unreadable or missing, contact

Harbor Freight Tools for a replacement.

6. Operate and store the Cart on a

flat, dry, level surface.

7. Read welding equipment manual before use.

8. If using gas cylinders, be especially careful

to prevent tipping or damage to the cylinders.

Follow gas cylinder supplier’s and gas

supplier’s safety instructions at all times.

9. People with pacemakers should consult their

physician(s) before use.

Electromagnetic fields in close proximity to

heart pacemaker could cause pacemaker

interference or pacemaker failure.

Page 3For technical questions, please call 1-888-866-5797.Item 56191

Assembly

Functions

Handles

Tool

Box

Wheels

Swivel

Caster

Chains

Hooks

Lower

Platform

Upper

Platform

Adjustable

Stop

Stops

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Assembly Instructions

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual

including all text under subheadings therein before set up or use of this product.

Note: For additional information regarding the parts listed in the following pages,

refer to Parts List and Assembly Diagram on page 10.

Setup

1. Before starting, gather all hardware

and organize it into piles:

a. Bolt (4) will be used to attach the

Lower Platform and Hook B.

b. Bolt (8) will be used to attach the

End Frame and Handles.

c. Bolt (20) will be used to attach the Tool

Box Mount and Adjustable Stop.

d. Bolt (28) will be used to attach the Upper

Platform, Cylinder Rack and Hook A.

e. Flat Washer (27) will be used with

E-Clip (1) to attach the Wheels.

f. Flat Washer (21) and Spring Washer (26)

will be used with all Bolts.

g. Nut (22) will be used to attach the Adjustable Stop.

2. Assemble the Welding Cart on a flat,

level, hard and smooth surface.

Attach Platforms and Swivel Casters

Note: Finger tighten all connections.

1. Attach the Lower Platform (14) to the

Left Side Frame (19) and Right Side Frame (15)

using two Bolts (4), Flat Washers (21),

and Spring Washers (26).

2. Attach Upper Platform (13) to Side Frames

using four Bolts (28), Flat Washers (21),

and Spring Washers (26).

Note: The Upper Platform will be at a slight angle.

3. Screw the two Swivel Casters (16) into

the front corners of the Lower Platform,

and Left and Right Side Frames.

4. Make sure Platforms are level, then

tighten all connections securely.

Bolt

(4)

Spring

Washer

(26)

Flat

Washer

(21)

Lower Platform

(14)

Left Side

Frame (19)

Right Side

Frame (15)

Upper

Platform (13)

Bolt

(28)

Spring

Washer

(26)

Flat

Washer

(21)

Swivel Caster (16)

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Attach Wheels

1. Insert the Axle (12) through the Lower Platform.

2. Slide a Spacer (3), with large side facing

in, and then a Wheel (2) onto the Axle.

3. Secure the Wheel with a

Flat Washer (27) and E-Clip (1).

4. Repeat for the other Wheel.

E-Clip

(1)

Flat Washer (27)

Wheel

(2)

Spacer (3)

Axle (12)

Attach Adjustable Stop

Attach the Adjustable Stop (18) to the Upper

Platform using two Bolts (20), Flat Washers (21),

Spring Washers (26), and Nuts (22).

Flat Washer (21)

Spring Washer (26)

Nut (22)

Adjustable

Stop (18)

Bolt

(20)

Attach Tool Box Shelf

Attach the Tool Box Shelf (17) to the under side of the

Upper Platform using two Bolts (20), Flat Washers (21),

and Spring Washers (26). Tighten securely.

Bolt (20)

Spring Washer (26)

Flat Washer (21)

Tool Box

Shelf

(17)

Upper

Platform

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Attach Cylinder Rack and Hooks to End Frame

1. Attach the Cylinder Rack (11) to the End Frame (9)

using three Bolts (28), Flat Washers (21), and

Spring Washers (26). Tighten securely.

2. Attach two Hooks B (7) to the End Frame, one to

each side, using four Bolts (4), Flat Washers (21),

and Spring Washers (26). Tighten securely.

Bolt

(28)

Bolt

(4)

Spring

Washer

(26)

Spring

Washer

(26)

Flat

Washer

(21)

Flat Washer

(21)

End

Frame (9)

Cylinder

Rack (11)

Hook B

(7)

Attach Hooks to Handles

Attach a Hook B (7) to the Right Handle (24)

and another to the Left Handle (25) using

four Bolts (4), Flat Washers (21), and

Spring Washers (26). Tighten securely.

Bolt (4)

Spring

Washer

(26)

Flat

Washer

(21)

Hook B

(7)

Right

Handle

(24)

Left

Handle

(25)

Attach End Frame

Attach the End Frame Assembly to the Side Frames

using four Bolts (8), Flat Washers (21), and

Spring Washers (26). Tighten securely.

Bolt (8)

Spring Washer (26)

Flat Washer (21)

End Frame

Assembly

Page 7For technical questions, please call 1-888-866-5797.Item 56191

Attach Handles

Attach the Handle assemblies to the Side

Frames using four Bolts (8), Flat Washers (21),

and Spring Washers (26). Finger tighten

until Cross Bar has been attached.

Bolt

(8)

Spring

Washer

(26)

Flat

Washer

(21)

Attach Cross Bar

1. Attach two Hooks A (6) to the Cross Bar (5)

using two Bolts (28), Flat Washers (21),

and Spring Washers (26).

2. Insert the pegs on the Cross Bar into the holes on the

Hooks. Push down to secure Cross Bar in place.

3. Tighten Handle connections securely.

Bolt (28)

Spring

Washer (26)

Flat

Washer

(21)

Hook A

(6)

Holes

Cross Bar

(5)

Peg

Page 8 For technical questions, please call 1-888-866-5797. Item 56191

Install Tool Box and Chains

1. Slide the Tool Box (23) into the Tool Box Shelf.

2. Connect both Chains (10), one at Cylinder Rack

and the other at the end of the Upper Platform.

3. Check and tighten all hardware after assembly.

Tool

Box

(23)

Chains

(10)

Cylinder

Rack

Operation

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual

including all text under subheadings therein before set up or use of this product.

1. Make sure that the welder and all

accessories combined do not exceed

the weight capacity of this Cart.

2. Place gas cylinder on Lower Platform, then secure in

place by locking the Chains around the Cylinder into

the slots on the Cylinder Rack and Upper Platform.

3. Place the welder on the Upper Platform

with its back against the Stops.

4. Loosen hardware on the Adjustable Stop.

Slide the Adjustable Stop against the front

of welder, then tighten hardware.

5. Make sure everything is secure and the Cart is well

balanced before moving the Cart. If the welder

is unstable or does not fit securely on the Upper

Platform, do not use that welder with this Cart.

Page 9For technical questions, please call 1-888-866-5797.Item 56191

Maintenance

Procedures not specifically explained in this manual must

be performed only by a qualified technician.

TO PREVENT SERIOUS INJURY FROM TOOL FAILURE:

Do not use damaged equipment. If any part becomes damaged,

have the problem corrected before further use.

1. PERIODICALLY, inspect the general

condition of the Cart. Check for:

• loose hardware,

• misalignment or binding of moving parts,

• Caster swivel function and movement,

• cracked or broken parts,

• any other condition that may

affect its safe operation.

2. Wipe external surfaces of the Cart with clean cloth.

Page 10 For technical questions, please call 1-888-866-5797. Item 56191

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM

IN THIS DOCUMENT AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR

MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS

QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE

ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY

STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND

LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY

ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS

THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

Parts List and Assembly Diagram

Parts List

Part Description Qty

1 E-Clip 2

2 Wheel 2

3 Spacer, Ø19 2

4 Bolt, M6 x 30 10

5 Cross Bar 1

6 Hook A 2

7 Hook B 4

8 Bolt, M6 x 50 8

9 End Frame 1

10 Chain 2

11 Cylinder Rack 1

12 Axle 1

13 Upper Platform 1

14 Lower Platform 1

Part Description Qty

15 Right Side Frame 1

16 Swivel Caster 2

17 Tool Box Shelf 1

18 Adjustable Stop 1

19 Left Side Frame 1

20 Bolt, M6 x 10 4

21 Flat Washer, Ø6 31

22 Nut, M6 2

23 Tool Box 1

24 Right Handle 1

25 Left Handle 1

26 Spring Washer, Ø6 31

27 Flat Washer Ø12 2

28 Bolt, M6 x 35 9

Record Serial Number Here:

Note: If product has no serial number, record month and year of purchase instead.

Note: Some parts are listed and shown for illustration purposes only, and

are not available individually as replacement parts.

Page 11For technical questions, please call 1-888-866-5797.Item 56191

Assembly Diagram

1 2

26541 Agoura Road • Calabasas, CA 91302 • 1-888-866-5797

Limited 90 Day Warranty

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,

and warrants to the original purchaser that this product is free from defects in materials and workmanship for the

period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,

to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper

installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries

to persons or property, or for incidental, contingent, special or consequential damages arising from the use of

our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the

above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER

WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.

To take advantage of this warranty, the product or part must be returned to us with transportation charges

prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.

If our inspection verifies the defect, we will either repair or replace the product at our election or we may

elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will

return repaired products at our expense, but if we determine there is no defect, or that the defect resulted

from causes not within the scope of our warranty, then you must bear the cost of returning the product.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

Vulcan 56191 Owner's manual

Brand: Vulcan

Model: 56191

Type: Owner's manual

This manual is also suitable for

Item 56191

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Vulcan 56191 Owner's manual

This manual is also suitable for

Vulcan 56191 Owner's manual

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