HEIDENHAIN QUADRA-CHEK 2000 Operating instructions

QUADRA-CHEK 2000

Operating Instructions

Evaluation Unit

English (en)

07/2019

Contents

1 Fundamentals..................................................................................................................................17

2 Safety............................................................................................................................................... 27

3 Transport and storage....................................................................................................................33

4 Mounting......................................................................................................................................... 39

5 Installation.......................................................................................................................................45

6 Basic operation............................................................................................................................... 55

7 Commissioning............................................................................................................................... 97

8 Setup..............................................................................................................................................143

9 Quick Start.................................................................................................................................... 177

10 Measuring......................................................................................................................................213

11 Measurement evaluation............................................................................................................. 275

12 Programming................................................................................................................................ 311

13 Measurement reports...................................................................................................................327

14 File management..........................................................................................................................335

15 Settings..........................................................................................................................................343

16 Service and maintenance............................................................................................................ 391

17 What to do if ............................................................................................................................... 399

18 Removal and disposal..................................................................................................................405

19 Specifications................................................................................................................................407

20 Index...............................................................................................................................................414

21 List of figures................................................................................................................................417

2HEIDENHAIN | QUADRA-CHEK 2000 | Operating Instructions | 07/2019

Contents

1 Fundamentals..................................................................................................................................17

1.1 Overview............................................................................................................................................... 18

1.2 Information on the product................................................................................................................ 18

1.3 Demo software for the product..........................................................................................................18

1.4 Documentation on the product..........................................................................................................19

1.4.1 Validity of the documentation..................................................................................................19

1.4.2 Notes on reading the documentation......................................................................................20

1.4.3 Storage and distribution of the documentation.......................................................................21

1.5 About these instructions.....................................................................................................................21

1.5.1 Document category................................................................................................................. 21

1.5.2 Target groups for the instructions........................................................................................... 21

1.5.3 Target groups according to user types....................................................................................22

1.5.4 Contents of the chapters.........................................................................................................22

1.5.5 Notes in this documentation................................................................................................... 24

1.5.6 Symbols and fonts used for marking text............................................................................... 25

2 Safety............................................................................................................................................... 27

2.1 Overview............................................................................................................................................... 28

2.2 General safety precautions................................................................................................................. 28

2.3 Intended use......................................................................................................................................... 28

2.4 Improper use........................................................................................................................................ 28

2.5 Personnel qualification........................................................................................................................ 29

2.6 Obligations of the operating company..............................................................................................29

2.7 General safety precautions................................................................................................................. 30

2.7.1 Symbols on the product.......................................................................................................... 30

2.7.2 Electrical safety precautions.................................................................................................... 31

HEIDENHAIN | QUADRA-CHEK 2000 | Operating Instructions | 07/2019 3

Contents

3 Transport and storage....................................................................................................................33

3.1 Overview............................................................................................................................................... 34

3.2 Unpacking............................................................................................................................................. 34

3.3 Items supplied and accessories..........................................................................................................34

3.3.1 Items supplied......................................................................................................................... 34

3.3.2 Accessories.............................................................................................................................. 35

3.4 In case of damage in transit...............................................................................................................37

3.5 Repackaging and storage....................................................................................................................37

3.5.1 Repackaging the product......................................................................................................... 37

3.5.2 Storage of the product............................................................................................................ 37

4 Mounting......................................................................................................................................... 39

4.1 Overview............................................................................................................................................... 40

4.2 Assembly of the product.................................................................................................................... 40

4.2.1 Mounting on Multi-Pos stand.................................................................................................. 42

4.2.2 Mounting on Multi-Pos holder................................................................................................. 43

5 Installation.......................................................................................................................................45

5.1 Overview............................................................................................................................................... 46

5.2 General information.............................................................................................................................46

5.3 Device overview................................................................................................................................... 47

5.4 Connecting encoders........................................................................................................................... 49

5.5 Connecting an optical edge detector................................................................................................ 50

5.6 Wiring switching inputs and outputs................................................................................................ 50

5.7 Connecting a printer............................................................................................................................52

5.8 Connecting a barcode scanner...........................................................................................................53

5.9 Connecting input devices....................................................................................................................53

5.10 Connecting a network peripheral.......................................................................................................53

5.11 Connecting the line voltage................................................................................................................54

4HEIDENHAIN | QUADRA-CHEK 2000 | Operating Instructions | 07/2019

Contents

6 Basic operation............................................................................................................................... 55

6.1 Overview............................................................................................................................................... 56

6.2 Using the touchscreen and input devices.........................................................................................56

6.2.1 Touchscreen and input devices............................................................................................... 56

6.2.2 Gestures and mouse actions...................................................................................................56

6.3 General operating elements and functions.......................................................................................58

6.4 QUADRA-CHEK 2000 – switch-on and switch-off............................................................................. 60

6.4.1 Switching on QUADRA-CHEK 2000........................................................................................ 60

6.4.2 Activating and deactivating the energy saving mode.............................................................. 60

6.4.3 Switching off QUADRA-CHEK 2000......................................................................................... 61

6.5 User login and logout......................................................................................................................... 61

6.5.1 User login.................................................................................................................................62

6.5.2 User logout.............................................................................................................................. 62

6.6 Setting the language........................................................................................................................... 63

6.7 Performing the reference mark search after startup........................................................................ 63

6.8 User interface....................................................................................................................................... 64

6.8.1 User interface after switch-on................................................................................................. 64

6.8.2 Main menu of the user interface............................................................................................ 65

6.8.3 Measure menu.........................................................................................................................66

6.8.4 Measurement report menu..................................................................................................... 70

6.8.5 File management menu...........................................................................................................71

6.8.6 User login menu...................................................................................................................... 72

6.8.7 Settings menu..........................................................................................................................73

6.8.8 Switch-off menu.......................................................................................................................74

6.9 Manual measuring function................................................................................................................ 74

6.9.1 Measuring features.................................................................................................................. 75

6.9.2 Measurement with a sensor................................................................................................... 75

6.9.3 Controls for measuring with an OED sensor.......................................................................... 75

6.10 The Define function............................................................................................................................. 79

6.11 Position display.................................................................................................................................... 80

6.11.1 Operating elements of the position display............................................................................ 80

6.12 Customizing the workspace............................................................................................................... 80

6.12.1 Hiding and showing the main menu and submenu................................................................ 80

6.12.2 Hiding or displaying the Inspector...........................................................................................80

6.13 Working in the features view............................................................................................................. 81

6.13.1 Resizing the features view...................................................................................................... 81

HEIDENHAIN | QUADRA-CHEK 2000 | Operating Instructions | 07/2019 5

Contents

6.13.2 Selecting or deselecting features............................................................................................ 82

6.13.3 Editing annotations.................................................................................................................. 82

6.14 Using the Inspector............................................................................................................................. 83

6.14.1 Controls of the Inspector.........................................................................................................84

6.14.2 Adjusting settings in the quick access menu.......................................................................... 87

6.14.3 Adjusting the auxiliary functions of the Inspector...................................................................89

6.14.4 Expanding the feature list or program step list....................................................................... 93

6.15 Messages and audio feedback............................................................................................................93

6.15.1 Messages.................................................................................................................................93

6.15.2 Wizard...................................................................................................................................... 95

6.15.3 Audio feedback.........................................................................................................................95

7 Commissioning............................................................................................................................... 97

7.1 Overview............................................................................................................................................... 98

7.2 Logging in for commissioning............................................................................................................98

7.2.1 User login.................................................................................................................................98

7.2.2 Performing the reference mark search after startup............................................................... 99

7.2.3 Setting the language................................................................................................................99

7.2.4 Changing the password.........................................................................................................100

7.3 Steps for commissioning.................................................................................................................. 100

7.3.1 Basic settings.........................................................................................................................102

7.3.2 Configuring the axes..............................................................................................................105

7.3.3 Configuring an OED sensor...................................................................................................133

7.4 OEM area............................................................................................................................................ 137

7.4.1 Adding documentation...........................................................................................................137

7.4.2 Adding a startup screen........................................................................................................ 138

7.4.3 Configuring the unit for screenshots.....................................................................................139

7.5 Back up settings.................................................................................................................................140

7.6 Back up user files...............................................................................................................................141

6HEIDENHAIN | QUADRA-CHEK 2000 | Operating Instructions | 07/2019

Contents

8 Setup..............................................................................................................................................143

8.1 Overview............................................................................................................................................. 144

8.2 Logging in for setup.......................................................................................................................... 144

8.2.1 User login...............................................................................................................................144

8.2.2 Performing the reference mark search after startup............................................................. 145

8.2.3 Setting the language..............................................................................................................145

8.2.4 Changing the password.........................................................................................................146

8.3 Single steps for setup....................................................................................................................... 147

8.3.1 Basic settings.........................................................................................................................148

8.3.2 Configuring an OED sensor...................................................................................................162

8.3.3 Setting the measuring application......................................................................................... 163

8.3.4 Configuring the measured value output................................................................................ 168

8.4 Back up settings.................................................................................................................................175

8.5 Back up user files...............................................................................................................................176

HEIDENHAIN | QUADRA-CHEK 2000 | Operating Instructions | 07/2019 7

Contents

9 Quick Start.................................................................................................................................... 177

9.1 Overview............................................................................................................................................. 178

9.2 Logging in for Quick Start................................................................................................................ 178

9.3 Conducting a measurement............................................................................................................. 178

9.3.1 Preparing a measurement..................................................................................................... 178

9.3.2 Measuring without a sensor..................................................................................................182

9.3.3 Measuring with an OED sensor............................................................................................ 190

9.3.4 Deleting features....................................................................................................................199

9.4 Displaying and editing the measurement results.......................................................................... 200

9.4.1 Renaming a feature................................................................................................................201

9.4.2 Selecting the Fitting algorithm...............................................................................................201

9.4.3 Converting a feature.............................................................................................................. 202

9.4.4 Changing Tolerances.............................................................................................................. 203

9.4.5 Adding annotations................................................................................................................ 205

9.5 Creating a measurement report....................................................................................................... 205

9.5.1 Selecting the features and the template...............................................................................206

9.5.2 Entering information on the measuring task......................................................................... 207

9.5.3 Selecting document settings................................................................................................. 208

9.5.4 Opening previews..................................................................................................................209

9.5.5 Saving a measurement report............................................................................................... 209

9.5.6 Exporting or printing a measurement report.........................................................................209

9.6 Creating and managing measuring programs................................................................................ 210

9.6.1 Saving a measuring program................................................................................................. 211

9.6.2 Starting a measuring program............................................................................................... 211

9.6.3 Opening a measuring program..............................................................................................212

8HEIDENHAIN | QUADRA-CHEK 2000 | Operating Instructions | 07/2019

Contents

10 Measuring......................................................................................................................................213

10.1 Overview............................................................................................................................................. 214

10.2 Overview of geometry types............................................................................................................ 214

10.3 Acquiring measuring points..............................................................................................................216

10.3.1 Acquiring measuring points without using a sensor............................................................. 216

10.3.2 Acquiring measuring points using a sensor.......................................................................... 218

10.4 Conducting a measurement............................................................................................................. 222

10.4.1 Preparing a measurement..................................................................................................... 222

10.4.2 Aligning the measured object................................................................................................226

10.4.3 Measuring features................................................................................................................ 228

10.4.4 Measuring with Measure Magic........................................................................................... 230

10.4.5 You can send the measured values to a computer...............................................................231

10.5 Constructing features.........................................................................................................................232

10.5.1 Overview of construction types............................................................................................ 232

10.5.2 Constructing a feature........................................................................................................... 260

10.5.3 Modifying a constructed feature............................................................................................261

10.6 Defining features................................................................................................................................ 262

10.6.1 Overview of definable geometries........................................................................................ 263

10.6.2 Defining a feature.................................................................................................................. 266

10.7 Working with coordinate systems................................................................................................... 267

10.7.1 World coordinate system.......................................................................................................267

10.7.2 Temp Temporary coordinate system..................................................................................... 267

10.7.3 User-defined coordinate systems.......................................................................................... 267

10.7.4 Adapting a coordinate system............................................................................................... 268

10.7.5 Assigning names to coordinate systems.............................................................................. 271

10.7.6 Saving a coordinate system...................................................................................................272

10.7.7 Opening a coordinate system............................................................................................... 272

10.7.8 Assigning a coordinate system to features........................................................................... 273

HEIDENHAIN | QUADRA-CHEK 2000 | Operating Instructions | 07/2019 9

Contents

11 Measurement evaluation............................................................................................................. 275

11.1 Overview............................................................................................................................................. 276

11.2 Measurement evaluation...................................................................................................................276

11.2.1 Fitting algorithm..................................................................................................................... 278

11.2.2 Evaluating a feature............................................................................................................... 279

11.3 Defining tolerances............................................................................................................................ 281

11.3.1 Overview of tolerances..........................................................................................................284

11.3.2 Configuring general tolerances..............................................................................................286

11.3.3 Setting size tolerances on a feature...................................................................................... 289

11.3.4 Setting form tolerances on a feature.....................................................................................294

11.3.5 Setting location tolerances for a feature................................................................................297

11.3.6 Setting runout and directional tolerances for a feature......................................................... 299

11.4 Adding annotations........................................................................................................................... 301

11.4.1 Adding measurement information to features.......................................................................302

11.4.2 Adding notes..........................................................................................................................303

11.5 Sending measured values to a computer....................................................................................... 306

11.5.1 Send measured values from the Measurement result preview............................................ 307

11.5.2 Send measured values from the Details dialog.................................................................... 308

10 HEIDENHAIN | QUADRA-CHEK 2000 | Operating Instructions | 07/2019

Contents

12 Programming................................................................................................................................ 311

12.1 Overview............................................................................................................................................. 312

12.2 Overview of the program steps....................................................................................................... 314

12.3 Using the program control............................................................................................................... 315

12.3.1 Calling the program control................................................................................................... 315

12.3.2 Operating elements of the program control..........................................................................315

12.3.3 Closing the program control.................................................................................................. 316

12.4 Working with the positioning aid.................................................................................................... 316

12.5 Working with the guidance assistant..............................................................................................317

12.6 Recording a measuring program......................................................................................................318

12.7 Saving a measuring program........................................................................................................... 319

12.8 Starting a measuring program......................................................................................................... 319

12.9 Opening a measuring program........................................................................................................ 320

12.10 Editing a measuring program...........................................................................................................320

12.10.1 Adding program steps........................................................................................................... 321

12.10.2 Editing program steps........................................................................................................... 321

12.10.3 Using coordinate systems in measuring programs............................................................... 325

12.10.4 Deleting a program step........................................................................................................326

12.10.5 Setting and removing breakpoints......................................................................................... 326

13 Measurement reports...................................................................................................................327

13.1 Overview............................................................................................................................................. 328

13.2 Managing templates for measurement reports..............................................................................329

13.3 Creating a measurement report....................................................................................................... 329

13.3.1 Selecting the features and the template...............................................................................330

13.3.2 Entering information on the measuring task......................................................................... 331

13.3.3 Selecting document settings................................................................................................. 332

13.3.4 Opening previews..................................................................................................................333

13.3.5 Saving a measurement report............................................................................................... 333

13.3.6 Exporting or printing a measurement report.........................................................................333

HEIDENHAIN | QUADRA-CHEK 2000 | Operating Instructions | 07/2019 11

Contents

14 File management..........................................................................................................................335

14.1 Overview............................................................................................................................................. 336

14.2 File types.............................................................................................................................................337

14.3 Managing folders and files............................................................................................................... 337

14.4 Viewing and opening files................................................................................................................ 340

14.5 Exporting files.................................................................................................................................... 341

14.6 Importing files.................................................................................................................................... 342

12 HEIDENHAIN | QUADRA-CHEK 2000 | Operating Instructions | 07/2019

Contents

15 Settings..........................................................................................................................................343

15.1 Overview............................................................................................................................................. 344

15.1.1 Overview of the Settings menu............................................................................................ 345

15.2 General................................................................................................................................................ 346

15.2.1 Device information.................................................................................................................346

15.2.2 Screen.................................................................................................................................... 346

15.2.3 Display....................................................................................................................................347

15.2.4 Input devices..........................................................................................................................347

15.2.5 Sounds................................................................................................................................... 348

15.2.6 Printers................................................................................................................................... 348

15.2.7 Properties............................................................................................................................... 349

15.2.8 Add printer............................................................................................................................. 349

15.2.9 Remove printer...................................................................................................................... 350

15.2.10 Date and time........................................................................................................................ 350

15.2.11 Units....................................................................................................................................... 350

15.2.12 Copyrights.............................................................................................................................. 352

15.2.13 Service info............................................................................................................................ 352

15.2.14 Documentation.......................................................................................................................352

15.3 Sensors................................................................................................................................................353

15.3.1 Optical edge detection (OED)................................................................................................353

15.3.2 Magnifications........................................................................................................................353

15.3.3 Contrast settings....................................................................................................................354

15.3.4 Threshold settings..................................................................................................................354

15.3.5 Offset settings....................................................................................................................... 355

15.4 Features............................................................................................................................................... 356

15.4.1 General settings (Features)....................................................................................................356

15.4.2 Coordinate systems............................................................................................................... 357

15.4.3 Measuring point filter............................................................................................................ 358

15.4.4 Measure Magic...................................................................................................................... 361

15.4.5 Geometry types.....................................................................................................................362

15.5 Interfaces............................................................................................................................................. 364

15.5.1 Network..................................................................................................................................364

15.5.2 Network drive........................................................................................................................ 365

15.5.3 USB........................................................................................................................................ 366

15.5.4 RS-232....................................................................................................................................366

15.5.5 Data transfer.......................................................................................................................... 367

15.5.6 Barcode scanner.................................................................................................................... 367

15.5.7 Wireless LAN hotspot........................................................................................................... 368

15.5.8 Switching functions................................................................................................................368

15.6 User......................................................................................................................................................369

15.6.1 OEM.......................................................................................................................................369

HEIDENHAIN | QUADRA-CHEK 2000 | Operating Instructions | 07/2019 13

Contents

15.6.2 Setup...................................................................................................................................... 370

15.6.3 Operator................................................................................................................................. 371

15.6.4 Adding a User........................................................................................................................ 371

15.7 Axes..................................................................................................................................................... 372

15.7.1 Reference marks....................................................................................................................372

15.7.2 Information............................................................................................................................. 373

15.7.3 Error compensation................................................................................................................373

15.7.4 Nonlinear error compensation (NLEC)...................................................................................374

15.7.5 Squareness error compensation (SEC)..................................................................................375

15.7.6 Axes X, Y .............................................................................................................................. 375

15.7.7 Q axis.....................................................................................................................................376

15.7.8 Encoder.................................................................................................................................. 377

15.7.9 Reference marks (Encoder)....................................................................................................381

15.7.10 Reference point displacement............................................................................................... 382

15.7.11 Linear error compensation (LEC)........................................................................................... 383

15.7.12 Segmented linear error compensation (SLEC)...................................................................... 383

15.7.13 Create table of supporting points..........................................................................................384

15.8 Service................................................................................................................................................. 385

15.8.1 Firmware information.............................................................................................................385

15.8.2 Back up and restore.............................................................................................................. 386

15.8.3 Firmware update....................................................................................................................387

15.8.4 Reset...................................................................................................................................... 387

15.8.5 OEM area...............................................................................................................................388

15.8.6 Documentation.......................................................................................................................388

15.8.7 Startup screen........................................................................................................................388

15.8.8 Software options....................................................................................................................389

16 Service and maintenance............................................................................................................ 391

16.1 Overview............................................................................................................................................. 392

16.2 Cleaning...............................................................................................................................................392

16.3 Maintenance plan...............................................................................................................................393

16.4 Resuming operation...........................................................................................................................393

16.5 Updating the firmware...................................................................................................................... 394

16.6 Restore settings................................................................................................................................. 396

16.7 Restore user files............................................................................................................................... 397

16.8 Reset all settings................................................................................................................................398

16.9 Reset to shipping conditions............................................................................................................398

14 HEIDENHAIN | QUADRA-CHEK 2000 | Operating Instructions | 07/2019

Contents

17 What to do if ............................................................................................................................... 399

17.1 Overview............................................................................................................................................. 400

17.2 System or power failure....................................................................................................................400

17.2.1 Restoring the firmware..........................................................................................................400

17.2.2 Restore settings.....................................................................................................................401

17.3 Malfunctions....................................................................................................................................... 401

17.3.1 Troubleshooting...................................................................................................................... 402

18 Removal and disposal..................................................................................................................405

18.1 Overview............................................................................................................................................. 406

18.2 Removal...............................................................................................................................................406

18.3 Disposal............................................................................................................................................... 406

19 Specifications................................................................................................................................407

19.1 Overview............................................................................................................................................. 408

19.2 Product data....................................................................................................................................... 408

19.3 Product dimensions and mating dimensions................................................................................. 410

19.3.1 Product dimensions with Duo-Pos stand.............................................................................. 411

19.3.2 Product dimensions with Multi-Pos stand.............................................................................411

19.3.3 Product dimensions with Multi-Pos holder............................................................................412

19.4 Technical drawings.............................................................................................................................413

19.4.1 2-D demo part........................................................................................................................413

20 Index...............................................................................................................................................414

21 List of figures................................................................................................................................417

HEIDENHAIN | QUADRA-CHEK 2000 | Operating Instructions | 07/2019 15

1

Fundamentals

Fundamentals | Overview

1

1.1 Overview

This chapter contains information about the product and these instructions.

1.2 Information on the product

Product designation ID Firmware version Index

QUADRA-CHEK 2000 1089180-xx 1235700.1.2.x ---

The ID label is provided on the back of the product.

Example:

2

3

1

1Product designation

2Index

3Part number (ID)

1.3 Demo software for the product

QUADRA-CHEK 2000 Demo is software you can install on a computer

independently of the device. QUADRA-CHEK 2000 Demo helps you to become

familiar with, try out or present the functions of the device.

You can download the current version of the software here: www.heidenhain.de

To download the installation file from the HEIDENHAIN Portal, you

need access rights to the Software portal folder in the directory of the

appropriate product.

If you do not have access rights to the Portal's Software folder, you can

request the access rights from your HEIDENHAIN contact person.

18 HEIDENHAIN | QUADRA-CHEK 2000 | Operating Instructions | 07/2019

Fundamentals | Documentation on the product

1.4 Documentation on the product

1.4.1 Validity of the documentation

Before using the documentation and the product, you need to verify that the

documentation matches the product.

Compare the ID number and the index indicated in the documentation with the

corresponding data given on the ID label of the product

Compare the firmware version given in the documentation with the firmware

version of the product

Further information: "Device information", Page 346

If the ID numbers and indexes as well as the firmware versions match, the

documentation is valid

If the ID numbers and indexes do not match, so that the documentation

is not valid, you will find the current documentation for the product at

www.heidenhain.de.

1

HEIDENHAIN | QUADRA-CHEK 2000 | Operating Instructions | 07/2019 19

Fundamentals | Documentation on the product

1

1.4.2 Notes on reading the documentation

WARNING

Fatal accidents, personal injury or property damage caused by non-

compliance with the documentation!

Failure to comply with the documentation may result in fatal accidents, personal

injury or property damage.

Read the documentation carefully from beginning to end

Keep the documentation for future reference

The table below lists the components of the documentation in the order of priority

for reading.

Documentation Description

Addendum An addendum supplements or supersedes

the corresponding contents of the Operating

Instructions and, if applicable, of the Installation

Instructions.

If an addendum is included in the shipment, it has

the highest priority for reading. All other contents

of the documentation retain their validity.

Installation Instructions The Installation Instructions contain all of the infor-

mation and safety precautions needed for the

proper mounting and installation of the product.

The Installation Instructions are contained as an

excerpt from the Operating Instructions in every

delivery.

The Installation Instructions have the second

highest level of priority for reading.

Operating Instructions The Operating Instructions contain all the infor-

mation and safety precautions needed for the

proper operation of the product according to its

intended use. The Operating Instructions are

included on the supplied storage medium and can

also be downloaded in the download area from

www.heidenhain.de. The Operating Instructions

must be read before the unit is put into service.

The Operating Instructions have the third highest

level of priority for reading.

User's Manual The User's Manual provides all information

required for installing the demo software on a

computer and for using it as intended. The User's

Manual is located in the installation folder of the

demo software and can be downloaded from the

download area at www.heidenhain.de.

Have you found any errors or would you like to suggest changes?

We are continuously striving to improve our documentation for you. Please help us

by sending your suggestions to the following e-mail address:

[email protected]

20 HEIDENHAIN | QUADRA-CHEK 2000 | Operating Instructions | 07/2019

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