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CDJ-800MK2

Pioneer CDJ-800MK2 User manual

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006
RRV3479
T – ZZS AUG. 2006 Printed in Japan
COMPACT DISC PLAYER
CDJ-800MK2
Model No. Order No. Remarks
CDJ-800MK2/KUCXJ RRV3364
This service manual should be used together with the following manual(s):
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model Type Power Requirement Remarks
CDJ-800MK2 NKXJ AC 220 V
For SPECIFICATIONS and PANEL FACILITIES, refer to the operating instructions.
2
1
23
4
1234
C
D
F
A
B
E
CDJ-800MK2
SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-
it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
may void the warranty. If you are not qualified to perform the repair of this product properly and
safely, you should not risk trying to do so and refer the repair to a qualified service technician.
Additional Laser Caution
∗
: Refer to page 86 on the service manual RRV3364.
(DRW2321)
IMPORTANT
THIS PIONEER APPARATUS CONTAINS
LASER OF CLASS 1.
SERVICING OPERATION OF THE APPARATUS
SHOULD BE DONE BY A SPECIALLY
INSTRUCTED PERSON.
LASER DIODE CHARACTERISTICS
MAXIMUM OUTPUT POWER: 5 mW
WAVELENGTH: 780 – 785 nm
WARNING !
The AEL(accessible emission level) of the laser power output is less then CLASS 1
but the laser component is capable of emitting radiation exceeding the limit for
CLASS 1.
A specially instructed person should servicing operation of the apparatus.
1. Laser Interlock Mechanism
The position of the switch (S1901) for detecting loading
completion is detected by the system microprocessor,
and the design prevents laser diode oscillation when
the switch is not in LPS1 terminal side (when the
mechanism is not clamped and LPS1 signal is
high level.)
Thus, the interlock will no longer function if the switch is
deliberately set to LPS1 terminal side. ( if LPS1 signal
is low level ).
In the test mode∗ the interlock mechanism will not
function. Laser diode oscillation will continue, if pin 41
of TC94A15FG (IC101) on the MAIN Assy is
connected to GND, or else the terminals of Q101 are
shorted to each other (fault condition).
2. When the cover is opened, close viewing of the
objective lens with the naked eye will cause exposure
to a Class 1 laser beam.
Printed on the Bottom Plate
Bottom Plate
LABEL CHECK
3
5
678
5
6
7
8
C
D
F
A
B
E
CDJ-800MK2
1. CONTRAST OF MISCELLANEOUS PARTS
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For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.
Reference Nos. indicate the pages and Nos. in the service manual for the base model.
NOTES:
•
When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%,
and K=10%).
560 Ω→56 × 10
1
→ 561 ........................................................ RD1/4PU
5
6
1
J
47k Ω→47 × 10
3
→ 473 ........................................................ RD1/4PU
4
7
3
J
0.5 Ω→R50 ..................................................................................... RN2H
R
5
0
K
1 Ω→1R0 ..................................................................................... RS1P
1
R
0
K
Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).
5.62k Ω→ 562 × 10
1
→ 5621 ...................................................... RN1/4PC
5
6
2
1
F
CONTRAST TABLE
Ref.
Part No.
No.
Mark Symbol and Description CDJ-800MK2 CDJ-800MK2 Remarks
/KUCXJ /NKXJ
PCB ASSEMBLIES
NSP Mother Assy DWM2232 DWM2276
P11-1 MAIN Assy DWG1622 DWG1645
NSP DISP Assy DWM2234 DWM2289
P11-2 AC IN Assy DWR1430 DWR1429
P13-1 DFLB Assy DWG1623 DWG1646
PACKING SECTION
P9-1 AC Power Cord ADG7021 XDG3036
P9-4 Operating Instructions (English) DRB1401 Not used
P9-4 Operating Instructions (Korean) Not used DRB1419
P9-12 Packing Case DHG2595 DHG2662
P9-13 NSP Warranty Card ARY7043 Not used
P9-14 NSP Label DRW2311 VRW1629
Recycle Label Not used DRW2307 No.1
EXTERIOR SECTION
P11-10 Fuse(T1.6 A) AEK7075 Not used
P11-10 Fuse(T0.8 A) Not used REK1021
P11-17 Power Transfomer DTT1204 DTT1203
P11-26 Bottom Plate DNH2689 DNH2770
P11-29 NSP Chassis DNK4518 DNK4754
P11-38 Laser Caution DRW2308 DRW2321
P11-39 NSP Serial Label DRW2311 VRW1629
CDJ-800MK2/NKXJ and CDJ-800MK2/KUCXJ are constructed the same except for the following :
EXPLODED VIEWS
PACKING
Sheet
No.1
Notes : ÷The numbers in the remarks column correspond to the numbers on the “ PACKING ”.
÷ For PCB ASSEMBLIES, Refer to “CONTRAST OF PCB ASSEMBLIES”.
4
1
23
4
1234
C
D
F
A
B
E
CDJ-800MK2
CONTRAST OF PCB ASSEMBLIES
MAIN ASSY
F
A
Mark Symbol and Description
Part No.
Remarks
DWG1622 DWG1645
C313, C317, C321 CCSRCH470J50 CCSRCH151J50
DWG1645 and DWG1622 are constructed the same except for the following :
AC IN ASSY
F
E
DWR1429 and DWR1430 are constructed the same except for the following :
Mark Symbol and Description
Part No.
Remarks
DWR1430 DWR1429
AC Inlet 1P XKP3042 XKP3041
DFLB ASSY
F
G
DWG1646 and DWG1623 are constructed the same except for the following :
Mark Symbol and Description
Part No.
Remarks
DWG1623 DWG1646
R573, R574, R575 RS1/16S561J RS1/16S271J
/