JUMO flowTRANS MAG I02 Operating instructions

Brand: JUMO

Model: flowTRANS MAG I02

Category: Oxygen Equipment

Type: Operating instructions

This manual is also suitable for

406011

40601100T90Z001K000

V3.00/EN/00690082

JUMO flowTRANS MAG I02

Electromagnetic flowmeter

for liquids

Operating Manual

Contents

1 General information and notes for the reader . . . . . . . . . . . . . . . . . . . . . . . . 6

1.1 Symbols and signal words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.2 Definition of terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3 Basic safety information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4.1 Warranty conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4.2 Information available online . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

5 Design and function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5.1.1 Design and function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5.1.2 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5.2 Areas of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5.3 Nameplate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

6 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

6.1 Measuring range and accuracy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

6.2 Measurement media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

6.3 Mechanical features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

6.3.1 Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

6.3.2 Pressure temperature diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

6.4 Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

6.5 Connecting cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

6.6 Environmental influences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

6.7 Compliance with standards and directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

7 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

7.1 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

7.2 Installation into the pipeline. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

7.2.1 Recommendation for installing into the pipeline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

7.2.2 Installation in a pipeline with G 2" union nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

7.3 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

7.3.1 Make sure that the potential is equal in the installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

7.3.2 Use of a cable holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Contents

7.3.3 Terminal assignment and use of a selection switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

7.3.4 Connecting the digital input DI1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

7.3.5 Connection for the current output AO1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

7.3.6 Connecting the transistor output DO1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

7.3.7 Connecting the relay outputs DO2 and DO3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

8 Startup and parameterization. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

8.1 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

8.2 Operating levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

8.3 Display, navigation keys and status LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

8.4 Using the navigation keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

8.5 Process level details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

8.6 Parameter menu details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

8.6.1 Choosing the display language. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

8.6.2 Choosing the flow rate unit, the number of decimals, and the counter display unit . . . . . . . . . 38

8.6.3 Entering the K-factor for the fitting (406090) used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

8.6.4 Determining the fitting's K-factor with a calibration procedure (Teach-In). . . . . . . . . . . . . . . . . 41

8.6.5 Configuring outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

8.6.6 Configuring current output AO1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

8.6.7 Configuring the transistor output DO1 as a pulse output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

8.6.8 Configuring the transistor output DO1 to switch a load depending on two threshold values . . 47

8.6.9 Configuring the transistor output DO1 to switch a load when the direction of flow changes . . 50

8.6.10 Configuring the transistor output DO1 to switch a load when the device generates a warning. . 51

8.6.11 Configuring the relay outputs DO2 and DO3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

8.6.12 Configuring the digital input DI1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

8.6.13 Adjusting the filter to the measured flow rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

8.6.14 Resetting both counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

8.6.15 Adjusting the mains frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

8.6.16 Adjusting the CUT-OFF flow rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

8.6.17 Setting display backlight and how long it stays on, or deactivating the backlight . . . . . . . . . . . 64

8.7 Test menu details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

8.7.1 Adjusting the current output AO1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

8.7.2 Calibrate the flow rate zero point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

8.7.3 Checking proper response of the outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

8.7.4 Changing the sensor's KW value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

8.7.5 Monitoring the flow rate in the pipeline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

8.8 Information menu details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

9 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

9.1 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

9.2 Returning devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

9.3 Cleaning the device and sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

9.4 Replace the seal (device with G 2" union nut) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

9.5 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Contents

9.5.1 Solving a problem with the device status LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

9.5.2 Solving a problem without a warning or error message with the device status LED. . . . . . . . . 76

9.5.3 Solving a problem without a warning or error message with a green device status LED . . . . . 78

9.5.4 Solving a problem with a warning or error message with the red device status LED . . . . . . . . 79

9.5.5 Solving a problem with a warning or error message with the orange device status LED . . . . . 80

10 Spare parts and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

11 Packaging and transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

12 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

13 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

14 China RoHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

1 General information and notes for the reader

Before mounting and starting up the unit, this manual must be read carefully.

The manual is an integral part of the product and must be stored for subsequent use. In the interest of

clarity, the manual does not contain all the detailed information about all product versions and cannot

take into consideration every conceivable case involving the installation, operation or maintenance.

If you would like further information or if problems occur that are not covered by the manual, the required

information can be obtained from the manufacturer.

The contents of this manual are not part of or a change to a previous or existing agreement, assurance

or legal relationship.

This product is built based on state-of-the-art technology and safe to use. It has been tested and was

shipped from the factory in perfect working order. To maintain this condition for its service life, the infor-

mation contained in these instructions must be observed and followed.

Modifications and repairs to the product may only be performed if expressly permitted by this manual.

Optimum protection of the personnel and the environment and the safe and smooth operation of this

product are only ensured by observing all the safety information as well as all safety and warning sym-

bols contained in this manual.

Notes and symbols attached directly on the product must be observed. They may not be removed and

must be fully legible at all times.

The symbol on the nameplate refers to:

1 General information and notes for the reader

1.1 Symbols and signal words

1.2 Definition of terms

In this manual, the term "device" always refers to the electromagnetic flowmeter (406011).

In this manual, the terms "medium", "media", "measurement media", "fluid" and "fluids" always refer to

liquid or liquids.

DANGER – Serious damage to health / risk to life!

This symbol in connection with the signal word "danger" indicates an imminent threat of danger. Failure

to observe the safety information results in death or serious injuries.

WARNING – Injuries to persons!

This symbol in connection with the signal word "warning" indicates a potentially dangerous situation.

Failure to observe the safety information may result in death or serious injuries.

CAUTION – Minor injuries!

This symbol in connection with the signal word "caution" indicates a potentially dangerous situation. Fail-

ure to observe the safety information may result in minor or moderate injuries. It may also be used for

warnings against property damage.

CAUTION – Property damage!

This symbol indicates a potentially harmful situation. Failure to observe the safety information may dam-

age or destroy the device and/or other system parts.

NOTE!

This symbol indicates user tips, particularly useful or important information about the device; or its addi-

tional uses. This is not a signal word for a dangerous or harmful situation.

NOTE!

This symbol is used in tables and indicates that further information is provided after the table.

2 Intended use

This device is intended solely for the purpose of measuring the flow rate of liquids.

• During application, the admissible data and operating conditions specified in the legal documents

and operating manual must be observed.

• Protect the device from electromagnetic interference, UV radiation, and the weather (when using

outside).

• Only ever use the device when it is free from faults.

• Proper storage, transport, installation and handling are all essential pre-requisites for safe and cor-

rect device operation.

• Only ever use the device for its intended purpose.

NOTE!

Failure to use this device correctly may pose a danger to people, surrounding machinery, and the envi-

ronment.

3 Basic safety information

3 Basic safety informati on

This safety information does not account for:

• Random events or incidents that may occur during installation, operation, and maintenance of the

device

• Local safety requirements; the operator is responsible for compliance with any such regulations, in-

cluding with regard to installation and maintenance specialists.

Risk of injury resulting from high pressure levels within the plant!

Before working on the system, switch off the pressure and bleed/empty the lines.

Risk of electric shocks!

Restrict the maximum operating voltage to DC 35 V if the unit is used in a humid environment or out-

doors.

Before working on the system or device, switch off the voltage and secure it so that it cannot switch on

again.

Always observe the relevant accident prevention regulations and safety requirements for electrical de-

vices.

Do not touch electronic components when they are live!

Risk of injury due to high fluid temperatures!

Always use safety gloves to touch the device.

Stop circulation of medium and empty the pipelines before disconnecting the process connections.

Risk of injury resulting from the type of medium!

When using dangerous media, always observe the specifications on the safety sheet and the relevant

accident prevention regulations.

General dangerous situations

Observe the following to protect against injuries:

• Do not use the device in potentially explosive areas.

• Do not use the device in an environment that is not compatible with the materials used to make the

device.

• Do not use any media that are not compatible with the materials used to make the device.

• Do not place the device under mechanical strain.

• Do not modify the device.

• Do not operate the system unsupervised.

• All installation and maintenance work must always be performed by authorized and qualified person-

nel using suitable tools.

• If the power supply is interrupted, the restart process must be defined or controlled.

• Always observe general technical rules when planning application of the device and when operating

it.

3 Basic safety information

NOTE!

The device may be damaged by the medium.

Systematically check the chemical compatibility of the materials used to make the device and the media

with which the device comes into contact (for example: alcohols, strong or concentrated acids, alde-

hydes, bases, ester, aliphatic compounds, ketone, aromatic or halogenated hydrocarbons, oxidizing

agents, and chlorinated substances).

NOTE!

Components/modules at risk of static electricity

The device contains elements that are sensitive to electrostatic discharge. Any such element shall be at

risk of damage if it comes into contact with electrostatically charged persons or objects. In the worst case

scenario, the component could be destroyed immediately or fail after startup.

Observe the requirements under EN 61340-5-1 to minimize or eliminate potential damage in the event

of sudden electrostatic damage.

4 General information

4.1 Warranty conditions

Improper use, failure to observe this manual, the use of underqualified personnel, or unauthorized mod-

ifications releases the manufacturer from liability for any resulting damage. In these cases, the manufac-

turer's warranty no longer applies.

4.2 Information available online

NOTE!

All the documentation, declarations of conformity and certificates are also available in the download area

at www.jumo.de.

5 Design and function

5 Desig n and func tion

5.1 General information

5.1.1 Design and function

The device consists of a transducer (sensor) and a transmitter with a display. The transducer operates

according to Faraday's law of induction.

The flowmeter is equipped with an analog output (current output AO1, 4 to 20 mA), a digital output (tran-

sistor output DO1, basic setting: pulse output), and two counters.

It also has two digital outputs (relay outputs DO2 and DO3) and one digital input (DI1).

The device operates as a three-wire system and requires a voltage supply between DC 18 to 36 V.

The electrical connection takes the form of two cable fittings (M20 × 1.5) connected to the electronic

board's terminal strips inside the transmitter.

5.1.2 Block diagram

5.2 Areas of application

This flowmeter is intended solely for the purpose of measuring the flow rate of liquids (media or mea-

sured media),  see chapter 2 "Intended use", page 8.

The adjustable transistor output and the two relay outputs enable the device to switch a solenoid valve

or activate an alarm. The current output (4 to 20 mA) allows a control circuit to be created.

The digital input enables a function to be triggered remotely.

5 Design and function

5.3 Nameplate

(1) Manufacturer and device designation

(2) Product group number

(3) Sensor version

(4) Part no.

(5) Conformity label

(6) Current/relay output data

(7) Barcode

(8) Fabrication number

(9) Voltage supply / digital input data

(10) Flow direction

6 Technical data

6.1 Measuring range and accuracy

6.2 Measurement media

Flow velocity 0.2 to 10 m/s (0,66 to 32,8 ft/s)

Measuring deviation

with standard K-factor ≤ ±3.5 % of the measured value

after Teach-In ≤ ±0.5 % of measured value

Linearity ≤ ±0.5 % of measuring range limit value

Repeatability ≤ ±0.25 % of measured value

under reference conditions, i. e. measurement medium = water, ambient and water temperature = 20 °C, observing

the necessary inlet and outlet sections and associated fitting (406090)

10 m/s (32,8 ft/s)

Medium type Neutral, contaminated, and aggressive liquids

Minimum conductivity of the medi-

20 µS/cm

Viscosity < 1000 mPas

Medium temperature

in conjunction with fitting made of

PVC 0 to 50 °C (32 to 122 °F)

PE 0to70°C (32to158°F)

PP 0to80°C (32to176°F)

Stainless steel -15 to +110 °C (5 to 230 °F)

Medium pressure

in conjunction with fitting made of

PVC PN 10 (145 psi)

PE PN 10 (145 psi)

PP PN 10 (145 psi)

Stainless steel PN 16 (232 psi)

 see also "pressure temperature diagram", page 15

6 Technical data

6.3 Mechanical features

6.3.1 Materials

6.3.2 Pressure temperature diagram

Relationship between the medium pressure and temperature for a device with a stainless steel sensor

and a 406090 fitting made from stainless steel, PVC, PP, or PE:

Housing/seal PPA, black/NBR

Union nut PPA

Safety cap/seal PSU/silicone

Front film Polyester

M20 × 1.5 cable fittings/

seal

PA/neoprene

Screws Stainless steel

Components in contact with the

medium

sensor Stainless steel 316 L (1.4404), FKM, or EPDM, PEEK

Fitting  See data sheet 406090

6 Technical data

6.4 Electrical data

Digital input DI1

Analog output AO1

Digital output DO1

Digital outputs DO2 and DO3

Voltage supply DC 18 to 36 V, filtered and regulated

Tolerance of the applied voltage ±0,5 %

Current consumption Max. 300 mA at DC 18 V

Switching voltage DC 18 to 36 V

Safety Protected against polarity reversal and voltage peaks, galvanically isolated

Input impedance 15 kΩ

Minimum pulse length 200 ms

Switching thresholds PLC level: logical „0“ < 7 V, logical „1“ > 10 V

Type Current output

Signal range 4 to 20 mA, sink or source (depending on the connection), 22 mA for reporting

faults

Load resistance

at DC 18 V 450 Ω

at DC 24 V 700 Ω

at DC 30 V 1000 Ω

at DC 36 V 1300 Ω

Type Transistor output (open-collector output), NPN/PNP (depending on connec-

tion)

Function (adjustable) Pulse output (default setting), hysteresis/window mode, reverse flow direction

message, generate a warning message

Pulse frequency 0 to 250 Hz

Switching voltage DC 5 to 36 V

Switching current Max. 100 mA

Duty cycle at f > 2 Hz 0,5

Minimum pulse length at f < 2 Hz 250 ms

Safety Protected against excess voltage, polarity reversal, and short circuiting, gal-

vanically isolated

Type Relay output

Function (adjustable) Hysteresis (default setting), hysteresis/window mode, reverse flow direction

message, generate a warning message

Switching output N/O contact

Switching capacity 3 A at AC 250 V resistive load, 3 A at DC 40 V resistive load

Operating life 100000 cycles

Galvanic isolation Mixed switching of mains voltage AC 230 V and SELV or PELV voltage is

not admissible due to the basic insulation between the relays!

6 Technical data

6.5 Connecting cable

6.6 Environmental influences

6.7 Compliance with standards and directives

The standards applied to verify conformity with EU directives are listed in the EU type examination cer-

tificate and/or the EU declaration of conformity (if applicable).

Pressure:

According to Article 4 (1) of the Pressure Equipment Directive 2014/68/EU, the device may only be ap-

plied under the following conditions (depending on the maximum pressure and the DN of the piping used

for the medium):

Connection type via two cable fittings M20 × 1.5

Cable data

Cable type Shielded

Cross-section 0.5 to 1.5 mm

Cable diameter

When using one cable per cable fit-

ting

6to12mm

When using two cables per cable

fitting

4 mm, with supplied multiway seal

Wire diameter DN 15 to DN 400 (1/2 to 16″)

Fitting Type 406090

Inlet and outlet sections  see "Inlet and outlet sections ", page 21

Operating temperature range -10 to +60 °C (14 to 140 °F)

Storage temperature range -20 to +60 °C (-4 to +140 °F)

Relative humidity < 85 %, non-condensing

Height above sea level: max. 2000 m (6562 ft)

Protection type according to

EN 60529

IP65,

With connected device, screwed cable glands and screwed flap cover

EMC EN 61000-6-3, EN 61000-6-2

Safety EN 61010-1

Type of liquid (medium) Requirements

Group 1 fluids, Article 4 (1) c.i. Prohibited

Group 2 fluids, Article 4 (1) c.i. ≤ DN 32

Or > DN 32 and PN × DN ≤ 1000

Group 1 fluids,

Article 4 (1) c.ii.

≤DN25

Or PN × DN ≤ 2000

Group 2 fluids,

Article 4 (1) c.ii.

DN ≤ DN 200

Or ≤ PN 10

Or PN × DN ≤ 5000

7 Mounting

7.1 Safety information

Risk of injury resulting from high pressure levels within the system!

Before working on the system, switch off the pressure and bleed/empty the lines.

Risk of electric shocks!

Restrict the maximum operating voltage to DC 35 V if the unit is used in a humid environment or out-

doors.

Before working on the system or device, switch off the voltage and secure it so that it cannot switch on

again.

Always observe the relevant accident prevention regulations and safety requirements for electrical de-

vices.

Risk of injury due to high fluid temperatures!

Always use safety gloves to touch the device.

Stop medium circulation and empty the pipelines before disconnecting the process connections.

Do not touch electronic components when they are live!

Risk of injury resulting from the type of medium!

When using dangerous media, always observe the specifications on the safety sheet and the relevant

accident prevention regulations.

Risk of injury due to improper installation!

Mounting and electrical installation processes must always be carried out by authorized and qualified

personnel using suitable tools.

Refer to the operating manual for the fitting used (406090).

Install a circuit breaker or disconnect switch into the electronics circuit in the building in which the device

is going to be used.

Install the circuit breaker or disconnect switch in an easily accessible location.

Mark the circuit breaker or disconnect switch as a control device for the device's power supply.

Always use suitable safety equipment (fuses and/or circuit breakers in the correct size).

Observe standard NF C 15-100/IEC 60364.

Risk of injury resulting from the system switching on unintentionally and restarting without su-

pervision!

Secure the system so that it cannot be operated unintentionally.

After conducting any work on the device, always make sure that a controlled restart is carried out.

Risk of injury resulting from a failure to comply with the relationship between the pressure and

temperature of the measurement medium!

Always observe the relationship between the temperature and pressure of the medium depending on the

material of the fitting (406090).

 See chapter 6 "Technical data", page 14 and the operating manual for the fitting used (406090).

Observe the Pressure Equipment Directive 2014/68/EU.

7 Mounting

Risk of injury due to improper startup!

Failing to operate the device correctly can lead to injury and damage to the device and its surroundings.

Prior to startup, make sure that the operating staff are familiar with and understand the contents of the

operating manual.

Any safety information and notes on proper use are particularly important.

The device/system must always be started up by staff with a sufficient level of training.

NOTE!

Protect the device from electromagnetic interference, UV radiation, and the weather (when using out-

side).

7 Mounting

7.2 Installation into the pipeline

The flowmeter is inserted into a fitting (406090) mounted on the pipeline.

7.2.1 Recommendation for installing into the pipeline

Flow velocity requirements

Risk of injury resulting from high pressure levels within the system!

Before working on the system, switch off the pressure and bleed/empty the lines.

Risk of injury resulting from the type of medium!

When using dangerous media, always observe the specifications on the safety sheet and the relevant

accident prevention regulations.

Select the fitting 406090 according to the flow velocity

requirements in the pipeline.

Example A in the diagram:

Requirement: If the flow rate is 10 m3/h, the flow veloc-

ity should ideally be between 2 and 3 m/s.

Solution:

Select a pipe with DN 40.

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JUMO flowTRANS MAG I02 Operating instructions

Brand: JUMO

Model: flowTRANS MAG I02

Category: Oxygen Equipment

Type: Operating instructions

This manual is also suitable for

406011

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JUMO flowTRANS MAG I02 Operating instructions

This manual is also suitable for

JUMO flowTRANS MAG I02 Operating instructions

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