Toro Z300 Z Master, With 34in 7-Gauge Side Discharge Mower User manual

Category
Lawnmowers
Type
User manual
FormNo.3358-839RevB
Z334ZMaster
®
witha34in
7-GaugeSideDischargeMower
orZ340ZMaster
®
witha40in
7-GaugeSideDischargeMower
ModelNo.74408—SerialNo.280000001andUp
ModelNo.74408CP—SerialNo.280000001andUp
ModelNo.74409—SerialNo.280000001andUp
ModelNo.74409CP—SerialNo.280000001andUp
Registeratwww.Toro.com.OriginalInstructions(EN)
Warning
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Thisengineisnotequippedwitha
sparkarrestermufer.ItisaviolationofCalifornia
PublicResourceCodeSection4442touseoroperate
theengineonanyforest-covered,brush-covered,or
grass-coveredland.Otherstatesorfederalareas
mayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadian
ICES-002.
Theenclosed
Engine Owner’ s Man ual
issupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCalifornia
EmissionControlRegulationofemissionsystems,
maintenance,andwarranty.Replacementsmaybe
orderedthroughtheenginemanufacturer.
Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Introduction.................................................................2
Safety...........................................................................4
SafeOperatingPractices.......................................4
ToroRidingMowerSafety....................................5
SlopeChart..........................................................7
SafetyandInstructionalDecals.............................8
ProductOverview......................................................10
©2008—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved
Controls.............................................................10
Operation...................................................................11
AddingFuel.......................................................11
CheckingtheEngineOilLevel............................12
ThinkSafetyFirst...............................................12
OperatingtheParkingBrake...............................13
StartingandStoppingtheEngine........................14
OperatingthePowerTakeOff(PTO).................15
TheSafetyInterlockSystem................................15
DrivingForwardorBackward.............................16
StoppingtheMachine.........................................17
AdjustingtheHeight-of-Cut...............................17
UsingtheLiftAssistPedal..................................17
AdjustingtheAnti-ScalpRollers.........................18
PositioningtheSeat............................................18
PushingtheMachinebyHand.............................18
UsingtheSideDischarge....................................19
TransportingMachines.......................................19
LoadingMachines..............................................20
OperatingTips...................................................20
Maintenance...............................................................22
RecommendedMaintenanceSchedule(s)................22
Lubrication.............................................................22
GreasingandLubrication...................................22
LubricatingtheCasterWheelHubs.....................24
EngineMaintenance...............................................26
ServicingtheAirCleaner....................................26
ServicingtheEngineOil.....................................27
ServicingtheSparkPlugs....................................28
FuelSystemMaintenance.......................................29
DrainingtheFuelTank.......................................29
ReplacingtheFuelFilter.....................................29
ElectricalSystemMaintenance................................30
ServicingtheBattery...........................................30
ServicingtheFuses.............................................32
DriveSystemMaintenance.....................................33
CheckingtheTirePressure.................................33
AdjustingtheCasterPivotBearing......................33
CoolingSystemMaintenance..................................34
CleaningtheAirIntakeScreen............................34
CleaningtheEngineCoolingSystem...................34
BrakeMaintenance.................................................34
ServicingtheBrakes...........................................34
BeltMaintenance....................................................35
InspectingtheBelts............................................35
ReplacingtheMowerBelt...................................35
CheckingandReplacingthePumpDrive
Belt................................................................35
ControlsSystemMaintenance.................................36
AdjustingtheControlHandleNeutral
Position..........................................................36
AdjustingtheTracking........................................37
HydraulicSystemMaintenance...............................38
ServicingtheHydraulicSystem...........................38
MowerDeckMaintenance......................................40
LevelingtheMower............................................40
ServicingtheCuttingBlades...............................41
ReplacingtheGrassDeector.............................44
Cleaning.................................................................45
CleaningUndertheMower.................................45
WasteDisposal...................................................45
Storage.......................................................................45
Troubleshooting.........................................................47
Schematics.................................................................49
3
Safety
Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafetyalertsymbol,whichmeans
CAUTION,WARNING,orDANGER-“personal
safetyinstruction."Failuretocomplywiththe
instructionmayresultinpersonalinjuryordeath.
Thisproductiscapableofamputatinghandsand
feetandthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.
Thisproductisdesignedforcuttingandrecyclinggrass
or,whenequippedwithagrassbagger,forcatching
cutgrass.Anyuseforpurposesotherthanthesecould
provedangeroustouserandbystanders.
SafeOperatingPractices
ThefollowinginstructionsarefromANSIstandard
B71.4-2004.
Training
ReadtheOperator’sManualandothertraining
material.Iftheoperator(s)ormechanic(s)cannot
readEnglishitistheowner’sresponsibilitytoexplain
thismaterialtothem.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
Neverletchildrenoruntrainedpeopleoperateor
servicetheequipment.Localregulationsmayrestrict
theageoftheoperator.
Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,
otherpeopleorproperty.
Preparation
Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbythemanufacturer.
Wearappropriateclothingincludinghardhat,safety
glassesandhearingprotection.Longhair,loose
clothingorjewelrymaygettangledinmovingparts.
Inspecttheareawheretheequipmentistobeused
andremoveallobjectssuchasrocks,toysandwire
whichcanbethrownbythemachine.
Useextracarewhenhandlinggasolineandother
fuels.Theyareammableandvaporsareexplosive.
Useonlyanapprovedcontainer
Neverrefuelordrainthemachineindoors.
Neverremovegascaporaddfuelwithengine
running.Allowenginetocoolbeforerefueling.
Donotsmoke.
Checkthatoperator’spresencecontrols,safety
switchesandshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.
Operation
Neverrunanengineinanenclosedarea.
Onlyoperateingoodlight,keepingawayfromholes
andhiddenhazards.
Besurealldrivesareinneutralandparkingbrakeis
engagedbeforestartingengine.Starttheengineonly
fromtheoperator’sposition.Useseatbelts.
Neverraisemowerwiththebladesrunning.
NeveroperatewithoutthePTOshield,orother
guardssecurelyinplace.Besureallinterlocksare
attached,adjustedproperly,andfunctioningproperly.
Neveroperatewiththedischargedeectorraised,
removedoraltered,unlessusingagrasscatcher.
Donotchangetheenginegovernorsettingor
overspeedtheengine.
Stoponlevelground,lowerimplements,disengage
drives,engageparkingbrake,shutoffenginebefore
leavingtheoperator’spositionforanyreason
includingemptyingthecatchersoruncloggingthe
chute.
Stopequipmentandinspectbladesafterstriking
objectsorifanabnormalvibrationoccurs.Make
necessaryrepairsbeforeresumingoperations.
Keephandsandfeetawayfromthecuttingunits.
Nevercarrypassengersandkeeppetsandbystanders
away.
Bealert,slowdownandusecautionwhenmaking
turns.Lookbehindandtothesidebeforechanging
directions.
Slowdownandusecautionwhencrossingroadsand
sidewalks.Stopbladesifnotmowing.
Beawareofthemowerdischargedirectionanddo
notpointitatanyone.
Donotoperatethemowerundertheinuenceof
alcoholordrugs.
4
Useextremecarewhenloadingorunloadingthe
machineintoatrailerortruck.
Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
SlopeOperation
Donotmowslopesgreaterthan15degrees.
Donotmowneardrop-offs,ditches,steepbanks
orwater.Wheelsdroppingoveredgescancause
rollovers,whichmayresultinseriousinjury,death
ordrowning.
Donotmowslopeswhengrassiswet.Slippery
conditionsreducetractionandcouldcausesliding
andlossofcontrol.
Donotmakesuddenturnsorrapidspeedchanges.
Useawalkbehindmowerand/orahandtrimmer
neardrop-offs,ditches,steepbanksorwater.
Reducespeedanduseextremecautiononslopes.
Removeormarkobstaclessuchasrocks,treelimbs,
etc.fromthemowingarea.Tallgrasscanhide
obstacles.
Watchforditches,holes,rocks,dips,andrisesthat
changetheoperatingangle,asroughterraincould
overturnthemachine.
Avoidsuddenstartswhenmowinguphillbecause
themowermaytipbackwards.
Beawarethatlossoftractionmayoccurgoing
downhill.Weighttransfertothefrontwheelsmay
causedrivewheelstoslipandcauselossofbraking
andsteering.
Alwaysavoidsuddenstartingorstoppingona
slope.Iftireslosetraction,disengagethebladesand
proceedslowlyofftheslope.
Followthemanufacturer’srecommendationsfor
wheelweightsorcounterweightstoimprovestability.
Useextremecarewithgrasscatchersorother
attachments.Thesecanchangethestabilityofthe
machineandcauselossofcontrol.
Maintenanceandstorage
Disengagedrives,lowerimplement,setparking
brake,stopengineandremovekeyordisconnect
sparkplugwire.Waitforallmovementtostop
beforeadjusting,cleaningorrepairing.
Cleangrassanddebrisfromcuttingunits,drives,
mufers,andenginetohelppreventres.Cleanup
oilorfuelspillage.
Letenginecoolbeforestoringanddonotstorenear
ame.
Shutofffuelwhilestoringortransporting.Donot
storefuelnearamesordrainindoors.
Parkmachineonlevelground.Neverallowuntrained
personneltoservicemachine.
Usejackstandstosupportcomponentswhen
required.
Carefullyreleasepressurefromcomponentswith
storedenergy.
Disconnectbatteryorremovesparkplugwirebefore
makinganyrepairs.Disconnectthenegativeterminal
rstandthepositivelast.Reconnectpositiverst
andnegativelast.
Usecarewhencheckingblades.Wraptheblade(s)or
weargloves,andusecautionwhenservicingthem.
Onlyreplaceblades.Neverstraightenorweldthem.
Keephandsandfeetawayfrommovingparts.If
possible,donotmakeadjustmentswiththeengine
running.
Chargebatteriesinanopenwellventilatedarea,
awayfromsparkandames.Unplugchargerbefore
connectingordisconnectingfrombattery.Wear
protectiveclothinganduseinsulatedtools.
Keepallpartsingoodworkingconditionandall
hardwaretightened.Replaceallwornordamaged
decals.
UseonlyToroapprovedattachments.Warrantymay
bevoidedifusedwithunapprovedattachments.
ToroRidingMowerSafety
Engineexhaustcontainscarbonmonoxide,whichis
anodorless,deadlypoisonthatcankillyou.Donot
runengineindoorsorinanenclosedarea.
Stoptheengine,disconnectsparkplugwire(s)and
removekeybeforeperforminganyservice,repairs,
maintenanceoradjustments.
Keephands,feet,hair,andlooseclothingawayfrom
attachmentdischargearea,undersideofmowerand
anymovingpartswhileengineisrunning.
Donottouchequipmentorattachmentpartswhich
maybehotfromoperation.Allowtocoolbefore
attemptingtomaintain,adjustorservice.
Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyour
face,eyes,andclothingwhenworkingwithabattery.
Batterygasescanexplode.Keepcigarettes,sparks
andamesawayfrombattery.
Ifloadingthemachineontoatrailerortruck,usea
single,full-widthramponly.Therampangleshould
notexceed15degrees.
5
SafeHandlingofGasoline:
Toavoidpersonalinjuryorpropertydamage,useextra
carewhenhandlinggasolineandotherfuels.Theyare
ammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipesandother
sourcesofignition.
Neverremovethegascaporaddfuelwhenthe
engineisrunning.Allowtheenginetocoolbefore
refueling.
Neverrefuelthemachineindoors.
Neverstorethemachineorfuelcontainerinside
wherethereisanopename,suchasnearawater
heaterorfurnace.
Neverllcontainersinsideavehicleoronatruckor
trailerwithaplasticliner.Alwaysplacecontainerson
thegroundawayfromyourvehiclebeforelling.
Keepthenozzleincontactwiththerimofthefuel
tankorcontaineropeningatalltimesuntilthefueling
iscomplete.Donotuseanozzlelock-opendevice.
Iffuelisspilledonclothing,changeclothing
immediately.
Neveroverllthefueltank.Replacegascapand
tightensecurely.
Keepnutsandboltstight,especiallytheblade
attachmentbolts.Keepequipmentingood
condition.
Checkforproperbrakeoperationfrequently.Adjust
andserviceasrequired.
6
SlopeChart
7
SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
1-403005
54-9220
66-1340
68-8340
98-5954
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperators
Manual.
10.Containslead;donot
discard.
ManufacturersMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
8
109-2356
1.Fast3.Neutral
2.Slow
4.Reverse
109-2463
109-2467
109-2490
109-2539
112-3830
112-3831
112-3832
112-3834
112-3836
9
112-3833
ProductOverview
Figure3
1.Sidedischargechute5.Fuelcap(bothsides)
2.Height-of-cutselectionpin
6.Parkingbrakelever
3.Controls
7.Mowerdeck
4.Motioncontrollever8.Frontcasterwheel
Controls
Becomefamiliarwithallthecontrolsbeforeyoustartthe
engineandoperatethemachine(Figure3andFigure4).
Figure4
1.Ignitionswitch
4.Chokelever
2.Hourmeter5.Throttlecontrol
3.PTOSwitch
UsingtheHourMeter
Thehourmeter(Figure5)recordsthenumberofhours
theenginehasoperated.Itoperateswhentheengine
isrunning.Usethesetimesforschedulingregular
maintenance.
10
Figure5
1.Hourmeter
UsingtheFuelShutoffValve
Themachinehas2fueltanks,oneontheleftsideand
theotherontherightside.Eachtankconnectstoa
checkvalveandthentoatee.Fromthereacommon
fuellineleadstotheengine(Figure6).
Closethefuelshutoffvalvebeforetransportingor
storingthemachine.
Figure6
1.Fuelshutoffvalve
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
AddingFuel
UseUnleadedRegularGasolinesuitablefor
automotiveuse(85pumpoctaneminimum).Leaded
regulargasolinemaybeusedifunleadedregularisnot
available.
Important:Neverusemethanol,gasoline
containingmethanol,orgasoholcontainingmore
than10%ethanolbecausethefuelsystemcouldbe
damaged.Donotmixoilwithgasoline.
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areor
explosionfromgasolinecanburnyouand
othersandcandamageproperty.
Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupany
gasolinethatspills.
Neverllthefueltankinsideanenclosed
trailer.
Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis1/4
to1/2inch(6to13mm)belowthebottomof
thellerneck.Thisemptyspaceinthetank
allowsgasolinetoexpand.
Neversmokewhenhandlinggasoline,and
stayawayfromanopenameorwhere
gasolinefumesmaybeignitedbyaspark.
Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Never
buymorethana30-daysupplyofgasoline.
Donotoperatewithoutentireexhaust
systeminplaceandinproperworking
condition.
11
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingaspark
whichcanignitethegasolinevapors.Are
orexplosionfromgasolinecanburnyouand
othersandcandamageproperty.
Alwaysplacegasolinecontainersonthe
groundawayfromyourvehiclebeforelling.
Donotllgasolinecontainersinsidea
vehicleoronatruckortrailerbedbecause
interiorcarpetsorplastictruckbedliners
mayinsulatethecontainerandslowtheloss
ofanystaticcharge.
Whenpractical,removegas-powered
equipmentfromthetruckortrailerand
refueltheequipmentwithitswheelsonthe
ground.
Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfroma
portablecontainer,ratherthanfroma
gasolinedispensernozzle.
Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimof
thefueltankorcontaineropeningatall
timesuntilfuelingiscomplete.
Gasolineisharmfulorfatalifswallowed.
Long-termexposuretovaporscancauseserious
injuryandillness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgastankor
conditioneropening.
Keepgasawayfromeyesandskin.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto
providethefollowingbenets:
Keepsgasolinefreshduringstorageof90daysor
less.Forlongerstorageitisrecommendedthatthe
fueltankbedrained.
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditivescontaining
methanolorethanol.
Addthecorrectamountofgasstabilizer/conditioner
tothegas.
Note:Afuelstabilizer/conditionerismosteffective
whenmixedwithfreshgasoline.Tominimizethe
chanceofvarnishdepositsinthefuelsystem,usefuel
stabilizeratalltimes.
FillingtheFuelTank
1.Shuttheengineoffandsettheparkingbrake.
2.Cleanaroundeachfueltankcapandremovethecap.
3.Addunleadedregulargasolinetobothfueltanks,
untilthelevelis1/4to1/2inch(6mmto13mm)
belowthebottomofthellerneck.
Thisspaceinthetankallowsgasolinetoexpand.
Donotllthefueltankscompletelyfull.
4.Installfueltankcapssecurely.
5.Wipeupanygasolinethatmayhavespilled.
CheckingtheEngineOilLevel
Beforeyoustarttheengineandusethemachine,check
theoillevelintheenginecrankcase;refertoChecking
OilLevelinEngineMaintenance,page26
ThinkSafetyFirst
Pleasereadallsafetyinstructionsandsymbolsinthe
safetysection.Knowingthisinformationcouldhelp
youorbystandersavoidinjury.
12
Operatingonwetgrassorsteepslopescan
causeslidingandlossofcontrol.
Wheelsdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,deathor
drowning.
Thereisnorolloverprotectionwhentheroll
barisdown.
Alwayskeeptherollbarintheraisedandlocked
positionandusetheseatbelt.
Readandfollowtherolloverprotection
instructionsandwarnings.
Toavoidlossofcontrolandpossibilityof
rollover:
Donotoperateneardrop-offsornearwater.
Donotoperateonslopesgreaterthan
15degrees.
Reducespeedanduseextremecautionon
slopes.
Avoidsuddenturnsorrapidspeedchanges.
Figure7
1.SafeZone-usetheZMasterhereonslopeslessthan
15degreesoratareas.
2.Usewalkbehindmowerand/orhandtrimmerneardrop-offs
andwater.
3.Water
Thismachineproducessoundlevelsinexcess
of85dBAattheoperatorsearandcancause
hearinglossthroughextendedperiodsof
exposure.
Wearhearingprotectionwhenoperatingthis
machine.
Useprotectiveequipmentforyoureyes,hearing,feet,
andhead.
Figure8
1.Warningwearhearingprotection
OperatingtheParkingBrake
Alwayssettheparkingbrakewhenyoustopthe
machineorleaveitunattended.
SettingtheParkingBrake
1.Movethemotioncontrollevers(Figure14)outto
theneutrallockposition.
2.Pullupandbackontheparkingbrakelevertoset
theparkingbrake(Figure9).Theparkingbrake
levershouldstayrmlyintheengagedposition.
Parkingbrakemaynotholdmachineparked
onaslopeandcouldcausepersonalinjuryor
propertydamage.
Donotparkonslopesunlesswheelsare
chockedorblocked
ReleasingtheParkingBrake
Pushforwardanddownontheparkingbrakeleverto
releasetheparkingbrake(Figure9).
13
Figure9
1.ParkingbrakeSet/ON
2.Parkingbrake
Released/OFF
StartingandStoppingthe
Engine
StartingtheEngine
1.Sitontheseatandmovethemotioncontrolsto
neutrallockedposition.
2.Settheparkingbrake;refertoSettingtheParking
Brake.
3.MovethePTO(powertakeoff)switchtotheOff
position(Figure10).
Figure10
1.PTOon(knobout)2.PTOoff(knobin)
4.Movethechokecontroltotheonpositionbefore
startingacoldengine(Figure11).
Note:Awarmorhotenginemaynotrequire
choking.Afterenginestarts,movechokecontrolto
Runposition.
5.Movethethrottlecontroltothefastpositionbefore
startingacoldengine(Figure11).
Figure11
1.Chokeon
3.Throttleslow
2.Chokeoff4.Throttlefast
6.TurntheignitionkeytoStart.Whentheengines
starts,releasethekey(Figure12).
Important:Donotengagestarterformore
than10secondsatatime.Ifenginefailsto
startallow30secondcool-downperiodbetween
attempts.Failuretofollowtheseinstructions
canburnoutstartermotor.
Figure12
1.Off3.Start
2.Run
7.Aftertheenginestarts,movethechoketooff
(Figure11).Iftheenginestallsorhesitates,move
thechokebacktoonforafewseconds,thenmove
thethrottlelevertodesiredsetting.Repeatthisas
required.
StoppingtheEngine
1.PushthePTOtotheoffposition(Figure10).
2.Movethethrottlelevermidwaybetweentheslow
andfastpositions(Figure11).
14
3.Lettheengineidlefor60seconds.
4.Turntheignitionkeytotheoffpositionandremove
thekey(Figure12).
5.Closethefuelshutoffvalvebeforetransportingor
storingthemachine(Figure6).
Important:Makesurethatthefuelshutoff
valveisclosedbeforetransportingorstoring
themachine,asfuelleakagemayoccur.Setthe
parkingbrakebeforetransporting.Makesure
toremovethekeyasthefuelpumpmayrun
andcausethebatterytolosecharge.
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethetractorwhileit
isunattended.
Alwaysremovetheignitionkeyandsetthe
parkingbrakewhenleavingthemachine
unattended,evenifjustforafewminutes.
OperatingthePowerTakeOff
(PTO)
Thepowertakeoff(PTO)switchstartsandstopsthe
mowerbladesandanypoweredattachments.
EngagingthePTO
1.Iftheengineiscold,allowtheenginetowarmup5
to10minutesbeforeengagingthePTO.
2.Whileseatedintheseat,releasethepressureonthe
tractioncontrolleversandplaceinneutral.
3.Placethethrottleinthefastposition.
Note:EngagingthePTOwiththethrottleatthe
halforlesspositionwillcauseexcessiveweartothe
drivebelts.
4.Pulloutonthepowertakeoff(PTO)switchto
engageit(Figure13).
Figure13
1.PTO-On(knobout)2.PTO-Off(knobin)
DisengagingthePTO
Todisengage,pushthePTOswitchtotheoffposition
(Figure13).
TheSafetyInterlockSystem
Ifsafetyinterlockswitchesaredisconnected
ordamagedthemachinecouldoperate
unexpectedlycausingpersonalinjury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock
switchesdailyandreplaceanydamaged
switchesbeforeoperatingthemachine.
UnderstandingtheSafetyInterlock
System
Thesafetyinterlocksystemisdesignedtopreventthe
enginefromstartingunless:
Youaresittingontheseat.
Theparkingbrakeisengaged.
Thepowertakeoff(PTO)isoff.
Themotioncontrolleversareintheneutrallocked
position
Thesafetyinterlocksystemalsoisdesignedtostopthe
enginewhenthetractioncontrolsaremovedfromthe
lockedpositionwiththeparkingbrakeengagedorif
yourisefromtheseatwhenthePTOswitchison.
TestingtheSafetyInterlockSystem
ServiceInterval:Beforeeachuseordaily
15
Note:Ifthesafetysystemdoesnotoperateas
describedbelow,haveanAuthorizedServiceDealer
repairthesafetysystemimmediately.
1.Sittingontheseat,engagetheparkingbrakeand
movethePTOtoon.Trystartingtheengine;the
engineshouldnotcrank.
2.Sittingontheseat,engagetheparkingbrakeand
movethePTOtooff.Moveeithermotioncontrol
lever(outofneutrallockedposition).Trystarting
theengine;theengineshouldnotcrank.Repeatfor
othercontrollever.
3.Sittingontheseat,engagetheparkingbrake,move
thePTOswitchtooffandmovethemotioncontrol
leverstoneutrallockposition.Nowstartthe
engine.Whiletheengineisrunning,releasethe
parkingbrake,movethePTOtoonandriseslightly
fromtheseat;theengineshouldstop.
4.Sittingontheseat,engagetheparkingbrake,move
thePTOswitchtooffandmovethemotioncontrol
leverstoneutrallockposition.Nowstarttheengine.
Whiletheengineisrunning,centereithermotion
controlandmove(forwardorreverse);theengine
shouldstop.Repeatforothermotioncontrol.
5.Sittingontheseat,disengagetheparkingbrake,
movethePTOswitchtooffandmovethemotion
controlleverstoneutrallockposition.Trystarting
theengine;theengineshouldnotcrank.
DrivingForwardorBackward
Thethrottlecontrolregulatestheenginespeedas
measuredinRPM(revolutionsperminute).Place
thethrottlecontrolinthefastpositionforbest
performance.Alwaysoperateinthefullthrottle
positionwhenmowing.
Machinecanspinveryrapidly.Operatormay
losecontrolofmachineandcausepersonal
injuryordamagetomachine.
Usecautionwhenmakingturns.
Slowthemachinedownbeforemaking
sharpturns.
DrivingForward
1.Releasetheparkingbrake;refertoReleasingthe
ParkingBrakeinOperation,page11.
2.Movetheleverstothecenter,theun-locked
position.
3.Togoforward,slowlypushthemotioncontrol
leversforward(Figure14).
Note:Theenginewillkillifthetractioncontrol
leversaremovedwiththeparkingbrakeengaged.
Togostraight,applyequalpressuretobothmotion
controllevers(Figure14).
Toturn,movethemotioncontrollevertoward
neutralinthedirectionyouwanttoturn(Figure14).
Thefartheryoumovethetractioncontrolleversin
eitherdirection,thefasterthemachinewillmovein
thatdirection.
Tostop,pullthemotioncontrolleverstothecenter
position.
Figure14
1.Motioncontrol
lever-neutrallockposition
3.Forward
2.Centerun-lockposition
4.Backward
DrivingBackward
1.Movetheleverstothecenter,un-lockedposition.
2.Togobackward,slowlypullthemotioncontrol
leversrearward(Figure14).
Togostraight,applyequalpressuretobothmotion
controllevers(Figure14).
16
Toturn,releasepressureonthemotioncontrollever
towardthedirectionyouwanttoturn(Figure14).
Tostop,pushthemotioncontrolleverstothe
neutralposition.
StoppingtheMachine
Tostopthemachine,movethetractioncontrollevers
tothecenterpositionandmovethemouttothelocked
position,disengagethepowertakeoff(PTO),andturn
theignitionkeytooff.
Settheparkingbrakewhenyouleavethemachine;refer
toSettingtheParkingBrakeinOperation,page11.
Remembertoremovethekeyfromtheignitionswitch.
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethetractorwhileit
isunattended.
Alwaysremovetheignitionkeyandsetthe
parkingbrakewhenleavingthemachine
unattended,evenifjustforafewminutes.
AdjustingtheHeight-of-Cut
Theheight-of-cutisadjustedfrom1to5inch
(25to127mm)in1/4inch(6mm)incrementsby
relocatingtheclevispinintodifferentholelocations.
1.Raisetheheight-of-cutlevertothetransport
position(alsothe5inch(127mm)cuttingheight
position)(Figure15).
2.Toadjust,removetheclevispinfromthe
height-of-cutbracket(Figure15).
3.Selectaholeintheheight-of-cutbracket
correspondingtotheheight-of-cutdesiredand,
inserttheclevispin(Figure15).
4.Movethelevertotheselectedheight.
Figure15
1.Heightofcutholes2.ClevisPin
UsingtheLiftAssistPedal
Theliftassistpedalisusedforraisingthemowerdeck.
Thisallowsforeasierraisingofthemowerdeck.
1.Placeyourfootontoliftassistlever.
2.Pressontheliftassistleverwhilepullinguponthe
height-of-cutlever(Figure16).
Figure16
1.LiftAssistpedal2.Height-of-cutlever
17
AdjustingtheAnti-Scalp
Rollers
Wheneveryouchangetheheight-of-cut,adjustthe
heightoftheanti-scalprollers.
1.DisengagethePTO,movethemotioncontrol
leverstotheneutrallockedpositionandsetthe
parkingbrake.
2.Stoptheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
3.Afteradjustingtheheight-of-cut,adjusttherollers
byremovingtheangenut,bushing,spacer,and
bolt(Figure17).
4.Selectaholesotheanti-scalprollerispositionedto
thenearestcorrespondingheight-of-cutdesired.
5.Installtheangenutbushing,spacer,andbolt.
Torqueto40-45ft-lb(54-61N•m)(Figure17).
6.Repeatthisadjustmentontheotheranti-scalp
rollers.
Figure17
1.Bolt4.Anti-scalproller
2.Anti-scalprollerbracket
5.Spacer
3.FlangeNut6.Bushing
PositioningtheSeat
Theseatcanmoveforwardandbackward.Positionthe
seatwhereyouhavethebestcontrolofthemachine
andaremostcomfortable.
1.Raisetheseatandloosentheadjustmentbolts
(Figure18).
2.Movetheseattothedesiredpositionandtighten
thebolts.
Figure18
1.Adjustmentbolts
2.Seat
PushingtheMachinebyHand
Important:Alwayspushthemachinebyhand.
Nevertowthemachinebecausedamagemay
occur.
ToPushtheMachine
1.Disengagethebladecontrolswitchandmovethe
controlleverstotheneutrallockedpositionand
applytheparkingbrake.
2.Stoptheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
3.Pullthetwobypassleversrearwardandpushthem
totheoutsideintotheslottolockthemintoplace.
(Figure19).
Note:Makesurebothbypassleversaredisengaged
beforepushingthemachine.
4.Disengagetheparkingbraketopushthemachine.
18
G004250
1
1
3
21
Figure19
1.Bypasslever
3.Slot
2.Topviewofengine
ToOperatetheMachine
Pusheachbypasslevertotheinsideandpushthem
forward(Figure19).
Note:Themachinewillnotdriveunlessthebypass
leversarepushedforward.
UsingtheSideDischarge
Themowerhasahingedgrassdeectorthatdisperses
clippingstothesideanddowntowardtheturf.
Withoutthegrassdeector,dischargecover,
orcompletegrasscatcherassemblymounted
inplace,youandothersareexposedtoblade
contactandthrowndebris.Contactwith
rotatingmowerblade(s)andthrowndebriswill
causeinjuryordeath.
Neverremovethegrassdeectorfrom
themowerbecausethegrassdeector
routesmaterialdowntowardtheturf.Ifthe
grassdeectoriseverdamaged,replaceit
immediately.
Neverputyourhandsorfeetunderthe
mower.
Nevertrytoclearthedischargeareaor
mowerbladesunlessyoumovethepower
takeoff(PTO)totheoffposition,rotatethe
ignitionkeytooffandremovethekey.
Makesurethegrassdeectorisinthedown
position.
TransportingMachines
Useaheavy-dutytrailerortrucktotransportthe
machine.Ensurethatthetrailerortruckhasall
necessarylightingandmarkingasrequiredbylaw.
Pleasecarefullyreadallthesafetyinstructions.
Knowingthisinformationcouldhelpyou,yourfamily,
petsorbystandersavoidinjury.
Totransportthemachine:
Lockthebrakeandblockthewheels.
Securelyfastenthemachinetothetrailerortruck
withstraps,chains,cable,orropes.
Secureatrailertothetowingvehiclewithsafety
chains.
Drivingonthestreetorroadwaywithoutturn
signals,lights,reectivemarkings,oraslow
movingvehicleemblemisdangerousandcan
leadtoaccidentscausingpersonalinjury.
Donotdrivemachineonapublicstreetor
roadway.
19
LoadingMachines
Useextremecautionwhenloadingunitsontrailersor
trucks.Onefullwidthrampthatiswideenoughto
extendbeyondthereartiresisrecommendedinsteadof
individualrampsforeachsideoftheunit(Figure20).
Thelowerrearsectionofthetractorframeextends
backbetweentherearwheelsandservesasastopfor
tippingbackward.Havingafullwidthrampprovides
asurfacefortheframememberstocontactifthe
unitstartstotipbackward.Ifitisnotpossibletouse
onefullwidthramp,useenoughindividualrampsto
simulateafullwidthcontinuousramp.
Therampshouldbelongenoughsothattheangles
donotexceed15degrees(Figure20).Asteeperangle
maycausemowercomponentstogetcaughtastheunit
movesfromramptotrailerortruck.Steeperangles
mayalsocausetheunittotipbackward.Ifloadingon
ornearaslope,positionthetrailerortrucksoitison
thedownsideoftheslopeandtherampextendsupthe
slope.Thiswillminimizetherampangle.Thetraileror
truckshouldbeaslevelaspossible.
Important:DoNotattempttoturntheunitwhile
ontheramp;youmaylosecontrolanddriveoff
theside.
Avoidsuddenaccelerationwhendrivinguparampand
suddendecelerationwhenbackingdownaramp.Both
maneuverscancausetheunittotipbackward.
Loadingaunitontoatrailerortruckincreases
thepossibilityofbackwardtip-overandcould
causeseriousinjuryordeath.
Useextremecautionwhenoperatingaunit
onaramp.
Useonlyasingle,fullwidthramp;DoNot
useindividualrampsforeachsideofthe
unit.
Ifindividualrampsmustbeused,use
enoughrampstocreateanunbrokenramp
surfacewiderthantheunit.
Donotexceeda15degreeanglebetween
rampandgroundorbetweenrampand
trailerortruck.
Avoidsuddenaccelerationwhiledrivingunit
uparamptoavoidtippingbackward.
Avoidsuddendecelerationwhilebacking
unitdownaramptoavoidtippingbackward.
Figure20
1.Trailer3.Notgreaterthan
15degrees
2.Fullwidthramp4.Fullwidthrampsideview
OperatingTips
FastThrottleSetting
Forbestmowingandmaximumaircirculation,operate
theengineatthefastthrottleposition.Airisrequired
tothoroughlycutgrassclippings,sodonotsetthe
height-of-cutsolowastototallysurroundthemower
byuncutgrass.Alwaystrytohaveonesideofthe
mowerfreefromuncutgrass,whichallowsairtobe
drawnintothemower.
CuttingaLawnfortheFirstTime
Cutgrassslightlylongerthannormaltoensurethe
cuttingheightofthemowerdoesnotscalpanyuneven
ground.However,thecuttingheightusedinthepastis
generallythebestonetouse.Whencuttinggrasslonger
thansixinchestall,youmaywanttocutthelawntwice
toensureanacceptablequalityofcut.
Cut1/3oftheGrassBlade
Itisbesttocutonlyabout1/3ofthegrassblade.
Cuttingmorethanthatisnotrecommendedunless
grassissparse,oritislatefallwhengrassgrowsmore
slowly.
20
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Toro Z300 Z Master, With 34in 7-Gauge Side Discharge Mower User manual

Category
Lawnmowers
Type
User manual

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