Banks Power 41832 Installation guide

02/03/09 PN 96576 v.1.0

Banks Ram-Air®

Intake System

2007-2009 Jeep 3.8L

THIS MANUAL IS FOR USE WITH KIT 41832

Gale Banks Engineering

CA 91702

(626) 969-4-1743

Product Information & Sales: (888) 635-4565

bankspower.com

Owner’sManual

with Installation Instructions

Dear Customer,

If you have any questions

concerning the installation of

your Banks Ram-Air System,

please call our Technical Service

Hotline at (888) 839-2700

between 7:00 am and 5:00 pm

(PT). If you have any questions

relating to shipping or billing,

please contact our Customer

Service Department at

(888) 839-5600.

Thank you.1

1. For ease of installation of your















Banks Engineering immediately for a



2.









3.







4.







5.









6.



is transferred to any Banks system



installing.

7.





















Caution! Do not use floor jacks to

support the vehicle while working

under it. Do not raise the vehicle

onto concrete blocks, masonry

or any other item not intended

specifically for this use.

Notification

The Banks Ram-Air Filter comes

pre-oiled and no oiling is necessary

for initial installation. Service the

filter as specified in the Filter

Maintenance Section of this

manual.

General Installation Practices

2 96576 v.1.0

Table of Contents

Section 1 ......................4

General Assembly

Section 2 ......................6

Ram-Air Installation

Section 3 .....................10

Filter Maintenance

Tools Required:

10mm





5⁄16 in nut driver



96576 v.1.0 3

Figure 1

Section 1

GENERAL ASSEMBLY

496576 v.1.0

Bill Of Materials

P/N Item Description QTY

41833 1  1

41835 2  1

41836 3  1

94305 4  1

91701 5  3

92152 6  3

92857 7  2

92872 8  1

93652 9  1

96576 v.1.0 5

















Ram-Air Intake System. Read and













1.







connector. Set connector aside and

retain sensor for re-use. See Figure 2.

Note: Take care when handling the

sensor.

2.





3.



 Figure

4.







5.







Figure 4.

6.





 



 figure 5.

Section 2

RAM-AIR INSTALLATION

Figure 2- Removal of AIT sensor

6 96576 v.1.0

Figure 3- Loosening hose clamps for intake tube removal

Figure 4- Removal of filter housing bottom

96576 v.1.0 7

7.



8. 

grommet from your Banks kit and



9.







10.











Figure 6.

11.





12.









Note: Be sure that the mounting pegs have

been properly inserted onto the grommets.

13. 







14.



See Figure 7.

15.



16.









17. Y















Figure 5- Attaching mounting pegs to the housing bottom

8 96576 v.1.0

Figure 6- Connecting air filter with intake tube

Figure 7- Re-Installation of AIT sensor

96576 v.1.0 9

10 96576 v.1.0

Section 3

FILTER MAINTENANCE

Notification

The Banks Ram-Air Filter comes

pre-oiled and no oiling is

necessary for initial installation.

Service the filter as specified in

steps 1-2.

1. Service Banks Ram Air Filter







conditions.

2. Use Banks Ram Air Filter



available from Gale Banks







and re-oil your Banks Ram Air

















CAUTION! Extremely fine dust

from agriculture or off-road

use will pull the oil from the

element. Frequent re-oiling

of the element’s clean side

might be required. Completely

service when practicable. For

extra protection use an air-filter

sealing grease on rubber ends of

the element. Service only with

Banks Ram-Air-filter cleaner and

Banks Ram-Air-filter oil.



Notes

96576 v.1.0 11