Banks Power 41832 Installation guide

Type
Installation guide
02/03/09 PN 96576 v.1.0
Banks Ram-Air®
Intake System
2007-2009 Jeep 3.8L
THIS MANUAL IS FOR USE WITH KIT 41832
Gale Banks Engineering
CA 91702
(626) 969-4-1743
Product Information & Sales: (888) 635-4565
bankspower.com
©2009 Gale Banks Engineering
Owner’sManual
with Installation Instructions
Dear Customer,
If you have any questions
concerning the installation of
your Banks Ram-Air System,
please call our Technical Service
Hotline at (888) 839-2700
between 7:00 am and 5:00 pm
(PT). If you have any questions
relating to shipping or billing,
please contact our Customer
Service Department at
(888) 839-5600.
Thank you.1
1. For ease of installation of your







Banks Engineering immediately for a

2.




3.



4.



5.




6.

is transferred to any Banks system

installing.
7.










Caution! Do not use floor jacks to
support the vehicle while working
under it. Do not raise the vehicle
onto concrete blocks, masonry
or any other item not intended
specifically for this use.
Notification
The Banks Ram-Air Filter comes
pre-oiled and no oiling is necessary
for initial installation. Service the
filter as specified in the Filter
Maintenance Section of this
manual.
General Installation Practices
2 96576 v.1.0
Table of Contents
Section 1 ......................4
General Assembly
Section 2 ......................6
Ram-Air Installation
Section 3 .....................10
Filter Maintenance
Tools Required:
10mm


516 in nut driver

96576 v.1.0 3
Figure 1
Section 1
GENERAL ASSEMBLY
496576 v.1.0
Bill Of Materials
P/N Item Description QTY
41833 1  1
41835 2  1
41836 3  1
94305 4  1
91701 5  3
92152 6  3
92857 7  2
92872 8  1
93652 9  1
96576 v.1.0 5








Ram-Air Intake System. Read and






1.



connector. Set connector aside and
retain sensor for re-use. See Figure 2.
Note: Take care when handling the
sensor.
2.


3.

 Figure
3.
4.



5.



Figure 4.
6.


 

 figure 5.
Section 2
RAM-AIR INSTALLATION
Figure 2- Removal of AIT sensor
6 96576 v.1.0
Figure 3- Loosening hose clamps for intake tube removal
Figure 4- Removal of filter housing bottom
96576 v.1.0 7
7.

8. 
grommet from your Banks kit and

9.



10.





Figure 6.
11.


12.




Note: Be sure that the mounting pegs have
been properly inserted onto the grommets.
13. 



14.

See Figure 7.
15.

16.




17. Y







Figure 5- Attaching mounting pegs to the housing bottom
8 96576 v.1.0
Figure 6- Connecting air filter with intake tube
Figure 7- Re-Installation of AIT sensor
96576 v.1.0 9
10 96576 v.1.0
Section 3
FILTER MAINTENANCE
Notification
The Banks Ram-Air Filter comes
pre-oiled and no oiling is
necessary for initial installation.
Service the filter as specified in
steps 1-2.
1. Service Banks Ram Air Filter



conditions.
2. Use Banks Ram Air Filter

available from Gale Banks



and re-oil your Banks Ram Air








CAUTION! Extremely fine dust
from agriculture or off-road
use will pull the oil from the
element. Frequent re-oiling
of the element’s clean side
might be required. Completely
service when practicable. For
extra protection use an air-filter
sealing grease on rubber ends of
the element. Service only with
Banks Ram-Air-filter cleaner and
Banks Ram-Air-filter oil.

Notes
96576 v.1.0 11
Gale Banks Engineering
CA 91702
(626) 969-4-1743
Product Information & Sales: (888) 635-4565
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Banks Power 41832 Installation guide

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Installation guide

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