Blitz Master Wheel 50 Operating

Brand: Blitz

Model: Master Wheel 50

Type: Operating

Blitz Master Wheel 50

The Blitz Master Wheel 50 is a robust and reliable mobile wheel carriage with a load bearing capacity of 60 kg. It is designed for lifting, lowering and transporting car tires in car garages. The Master Wheel 50 is easy to assemble and operate and is equipped with a number of safety features, including an emergency off switch, power limitation, and a spindle cover.

With a stroke of 1400 mm, the Master Wheel 50 can easily lift and lower tires to a comfortable working height. The adjustable feet and sliding handle ensure that the Master Wheel 50 can be used in a variety of different workspaces.

Blitz Master Wheel 50

Type

Serial number Date

Operating Instruction

Mobile Wheel Carriage Master Wheel 50

Rev. D 106431 03/15

106431 03/15

Operating Instruction

Table of Contents

1 Saftey

1.1 Safety instructions in this

manual

Danger

Risk to life and limb.

Warning

Material damage.

Information and tips.

Table of Contents

1 Saftey ..................................................... 2

1.1 Safety instructions in this manual ..... 2

2 Introduction .......................................... 3

2.1 Areas of operation .................................. 3

2.2 Warranty and liability ........................... 3

2.3 Safety / accident prevention ................. 3

2.4 Instructions for adhering to the

operating instructions .......................... 4

2.5 Operator obligations .............................. 4

2.6 Dangers in handling the

Master Wheel 50 ..................................... 4

2.7 Maintenance work,

repairing faults, disposal ...................... 5

2.8 Special dangers ...................................... 5

3 Technical data ...................................... 6

4 Transport and assembly .................... 7

4.1 Assembling the feet ............................... 7

4.2 Assembling the sliding handle ........... 7

4.3 Assembling the wheel support ........... 7

5 Commissioning .................................... 7

6 Operation ............................................... 8

6.1 Charging the battery.............................. 8

6.2 Loading and unloading ......................... 8

6.3 Transporting the load ............................ 8

6.4 Lifting loads ............................................ 9

6.5 Lowering loads ....................................... 9

7 Faults / causes / rectification ......... 10

8 Maintenance and repair ................... 11

8.1 Electrical circuit diagram .................... 11

8.2 Periodic work ........................................ 11

8.3 Description of periodic work .............. 11

9 Safety examination ........................... 13

10 Appendix ............................................. 14

10.1 Adhesive notices .................................. 14

10.2 Safety examination .............................. 15

106431 03/15

Operating Instruction

Introduction

2 Introduction

Blitz lifting tools are the result of many years

of experience. The high quality standards

and the well-considered concept guarantee

reliability, durability and economic operations.

Please read these operating instructions care-

fully and adhere at all times to the contents in

order to avoid unnecessary damage and risks.

2.1 Areas of operation

The Master Wheel 50 is exclusively designed

to lift, lower and transport car tyres in car

garages. In this, the load must not exceed the

load bearing capacity of the appliance. The

appliance must not be used in areas that are

exposed to the risk of explosion.

Warning

Any other use, or any use that exceeds

the described scope, is deemed to be

improper. This applies in particular to

climbing on to the appliance, driving

with the appliance or using it as a sup-

port stand.

BlitzRotary GmbH will not be made liable for

damage that results from improper use. The

operator carries the exclusive risk for this.

The following is also deemed necessary for

proper use

• Adherence to all instructions in these ope-

rating instructions

• Adherence to inspection and maintenance

work and the specified tests.

2.2 Warranty and liability

Our “General terms of sales and supply”

apply. The operator has been in possession

thereof since the conclusion of the contract.

Warranty and liability claims for personal

and material damage are excluded if they are

based on one or more of the following circum-

stances:

• Improper use.

• Improper assembly, commissioning, op-

eration and maintenance of the appliance.

• Operation of the Master Wheel 50 while

the safety installations are defect or

improperly installed or non-functioning

safety and protective installations.

• Failure to adhere to the instructions in the

operating instructions concerning trans-

port, storage, assembly, operation and

maintenance.

• Customer modifications to the Master

Wheel 50.

• Substandard monitoring of parts that are

subject to wear.

• Improperly implemented repairs.

• Catastrophes due to the influence of for-

eign bodies or acts of god.

We will not accept customer services claims

or the costs of return transport in the event of

there being a failure to adhere to these listed

points. Therefore, please contact the manu-

facturing plant before organising any return

transport.

2.3 Safety / accident prevention

The Master Wheel 50 must only be operated

by qualified persons. Unauthorised persons

are prohibited from operating the appliance!

106431 03/15

Operating Instruction

Introduction

2.4 Instructions for adhering to the

operating instructions

• Knowledge of the fundamental safety in-

structions and the safety regulations is a

basic precondition for safe handling and

undisturbed operation of the short lifter.

• The operating instructions must be ad-

hered to by all persons that work on the

short lifter. This applies in particular to the

chapter on “Safety / accident prevention”.

• The rules and regulations that apply at the

place of operation must also be adhered to

in addition to the safety instructions in the

operating instructions.

2.5 Operator obligations

The operator is obligated to only allow such

persons to work on the system as

• are aware of the fundamental regulations

concerning work safety and accident pre-

vention and have been instructed in the

handling of the system

• have read, understood and confirmed by

signature the safety chapter and warnings

in these operating instructions.

2.6 Dangers in handling the Master

Wheel 50

Danger

The Master Wheel 50 must only be

operated for its designated purpose in

perfect and safe working order.

Faults that may affect the safety must

be rectified immediately.

The appliances are designed and constructed

on the basis of state of the art technology and

the recognised technical safety regulations.

Nonetheless, improper use may result in a

risk for the life and limb of the operator or in

material damage.

• Never operate the appliance in areas that

are exposed to the risk of explosion.

• Only use the appliance on an even, firm

surface.

• Only move the appliance when this would

not endanger any persons.

• Keep the area in which the Master Wheel

50 moves free.

• Persons must not enter the area in which

the Master Wheel 50 moves!

• Do not exceed the maximum load bearing

capacity.

• Do not climb on to the Master Wheel 50,

travel with it or climb on to the load!

• Carry out lifting, lowering and moving

evenly. Observe the load during transport.

Organisational measures

• Keep the operating instructions accessible

at all times at the place of operation of the

short lifter.

• In addition to the operating instructions,

general statutory and other binding regu-

lations concerning accident prevention

and environmental protection must be

observed and publicised!

• Monitor at least occasionally during opera-

tion that the staff operate the appliance

in accordance with the safety and danger

instructions!

• Use personal safety equipment whenever

necessary or specified in regulations!

• Observe all safety and danger instructions

on the wheel assembly trolley!

• Ensure that all safety and danger instruc-

tions on the wheel assembly trolley are

legible!

• Do not make any changes, additions or

modifications to the wheel assembly trol-

ley which may impede the safety without

the approval of the manufacturer! This ap-

plies in particular to welding load-bearing

components.

• Spare parts must conform to the technical

requirements specified by the manufactur-

er. Only original parts can guarantee this.

• Periods prescribed or specified in the

operating instructions for cyclic examina-

tions / inspections must be adhered to!

• Switch off and secure the Master Wheel 50

immediately in the event of faults! Rectify

any faults immediately!

106431 03/15

Operating Instruction

Introduction

2.7 Maintenance work, repairing

faults, disposal

• Adhere to the setting, maintenance and

inspection work and deadlines specified in

the operating instructions, including the

replacement of parts and equipment!

This work must only be carried out by

qualified personnel.

• Always tighten screw connections that

were loosened during maintenance and

servicing work!

• Make sure that operating materials, fuels

and spare parts are disposed of safely and

in an environmentally friendly manner!

2.8 Special dangers

• Separate the charging device from the

Master Wheel 50 and the electric mains

before the start of repair work.

• Remove voltage from the appliance at all

times before the start of repair work; to do

this, remove the plug from the battery.

• Do not confuse the electrical connections!

Oils, greases and other chemical sub-

stances

Observe the safety instructions that apply to

the product when handling oils, greases and

other chemical substances!

Applied safety standards

DIN EN 292 / DIN EN 294 / EN 349 /

EN 418 / EN 811 / EN 50099 /EN 1494

106431 03/15

Operating Instruction

Technical data

3 Technical data

Master Wheel 50

Load bearing capa-

city

kg 60

Stroke mm 1400

Weight kg 60

Length mm 690

Width mm 730

Height mm 1860

Volume db(A) <75

Vibration m/s2 <2,5

Temperature range °C +10 - +40

Wheel dimensions

min.

185/80

Wheel dimensions

max.

325/35

Tab. 1:

Battery set

Quantity Units 2

Voltage V 24

Capacity Ah 7,2

Tab. 2:

Charger

Adapter: EU,US,UK

Primary: 100-240V/ 47-63Hz/65W

Secondary: 24V, 1A, 24W

Tab. 3:

Fig. 1:

Safety installations

• Emergency off

• Up: power limitation 11 A= 60 kg

• Down: power limitation 4 A= 10 kg

• Spindle cover

• Electrical safety 16 A T

106431 03/15

Operating Instruction

Transport and assembly

4 Transport and assembly

The Master Wheel 50 is supplied in a carton

box ready for operation. A suitable means of

transport, e.g. a high-lift truck, is required for

transport. Feet, handles and wheel support

must be assembled on the basis of the in-

structions.

4.1 Assembling the feet

Fig. 2:



Feet loosely screw on



Put Mobile Wheel Carriage even on sur-

face place



Tighten screws (1) and (2) (M12 x 20) with

a tightening moment of 60 Nm

4.2 Assembling the sliding handle

Fig. 3:



Position the sliding handle at the desired

height and connect it using screw (1)



The operating switch(2) is screwed on

beneath the rest.

4.3 Assembling the wheel support

Fig. 4:



Tighten axle A using screw (1)( (M12) with

60 Nm



Push roller (B) above axle (A) and tighten

using (C)



Tighten the entire wheel support fork (E)

using screw (2) (M10) with 40 Nm

5 Commissioning

Warning

Check that the short lifter is complete

and in proper working order before

the first commissioning! Record the

results of the examination in the main-

tenance plan.

106431 03/15

Operating Instruction

Operation

6 Operation

Warning

Observe all instructions contained in

the section “Safety” in these instruc-

tions and the valid accident prevention

regulations (VBG 1; VBG 14) while op-

erating the Master Wheel 50

• The Master Wheel 50 must only be operat-

ed by persons with relevant qualifications.

• Only set the Master Wheel 50 in motion

when there is no danger to persons.

• Keep the moving area of the lifter free at

all times and ensure that no persons are

present in this moving area.

• Do not exceed the maximum load bearing

capacity of the Master Wheel 50.

• Do not climb on to the Master Wheel 50,

travel with it or climb on to the load!

• Carry out lifting and lowering operations

evenly. Observe the load during move-

ment.

• Only use the lifter on a solid base.

• Only load, unload and lift when the brakes

are applied to the rollers.

6.1 Charging the battery

Warning

There is a risk of stumbling or falling

over the connecting cable. When

charging the battery, always park the

Master Wheel against a wall and make

sure that the charging cable does not

lie across a passageway.

Avoid explosive gases, flames and

sparks. Ensure there is sufficient

ventilation.

Batteries

The batteries do not require maintenance

and can be charged permanently. 100 % load

requires 14 hours; a standard load of 85 %

requires 6 hours. Always separate the charger

from the mains before making or opening the

connection to the battery.

Charger

Always use the matching mains plug. The

scope of delivery includes plugs for Europe

(EU), USA (US) and Great Britain (UK) (item

1).

Fig. 5:

LED display on the charger

Red Charging

Green Received

Yellow Battery polarity in-

versed

Tab. 4:

6.2 Loading and unloading

Position the wheel in such a way that the

outside of the rim points towards the lifting

mast and lies against the rollers. Before lifting

or lowering, make sure that the wheel is lying

securely, cannot fall off and that the rim is not

damaged during turning.

6.3 Transporting the load

Warning

Risk of falling due to unfavourable po-

sition of centre of gravity, uneven floor

or obstacles.

• Always completely lower the load

for transporting.

• Only transport loads on an even

and solid floor that is free of obsta-

cles.

106431 03/15

Operating Instruction

Operation

6.4 Lifting loads

• Lightly press button “Lift” (1) and slightly

lift the wheel.

• Check that the wheel is held securely.

• Now fully press the button “Lift” (1) and lift

the wheel to the desired height.

6.5 Lowering loads

• Check that the wheel is held securely.

• Fully press the button “Lower” (2) and

lower the wheel.

Fig. 6:

Please contact the manufacturer for additio-

nal information on all accessories for carrying

and supporting loads.

BlitzRotary GmbH

Hüfinger Straße 55

D-78199 Bräunlingen

Phone +49.771.9233.0

Fax +49.771.9233.99

info@blitzrotary.com

www.blitzrotary.com

106431 03/15

Operating Instruction

Faults / causes / rectification

7 Faults / causes / rectification

There may be simple reasons if the lifter does not work properly. Please check the possible

causes as specified on the following pages. Call our technical service if you are unable to de-

fine the source of the problem.

Warning

Only qualified persons may carry out repairs on safety installations of the lifter

Unloaded: no function up/down

Possible causes Rectification

Battery empty • Charge battery

Battery defect • Check battery voltage. The battery voltage

should be 2x12V.

Charger defect • Check the connections from and to the

charger.

• Check the display on the charger.

Fuse • Check: There is a fuse 16A T on the motor

control printed circuit board (replace if

necessary)

With load: no function up/down

Possible causes Rectification

Maximum load exceeded • Check unloaded

• Continue examination as mentioned un-der

above point

Geräusche beim Anheben

106431 03/15

Operating Instruction

Maintenance and repair

Possible causes Rectification

Dirt, lubrication • Remove spindle cover and lubricate the

shaft and pillar guide.

8 Maintenance and repair

The operator must carry out regular servicing

every 3 months. If the appliance is in perma-

nent operation or in a particularly dirty envi-

ronment, shorten the maintenance intervals

accordingly.

Observe correct functions during operation.

Request technical service if there is any dou-

bt.

• Only qualified personnel may carry out

maintenance and repair work.

• Maintenance and repair work on the Mas-

ter Wheel 50 may only be carried out when

it is unloaded.

• Always tighten screw connections that

were loosened as part of maintenance or

servicing work!

• Make sure that operating materials, fuels

and spare parts are disposed of safely and

in an environmentally friendly manner!

• Separate the appliance from the electrical

mains before the start of maintenance and

repair work!

• Examine the wheel assembly trolley after

the end of all maintenance and repair work

and record the results in the examination

log!

8.1 Electrical circuit diagram

Control

off up

motor

brake motor battery

Fig. 7:

Pos. Qty. Description

1 1 Fuse 16A

2 1 Emergency off

3 2 Battery 12V

4 1 Charger

5 1 Gear motor 24V

7 1 Operating switch

8 1 Control

Tab. 4:

8.2 Periodic work

Daily



Charge battery



Clean

Every 3 months



Check charger.



Check rollers.



Check emergency off.



Check that all nuts and bolts are tight.



Grease lifting spindle.



Grease guides.



Grease rollers on the load support.

106431 03/15

Operating Instruction

Table of Contents

Whenever necessary



Replace batteries.

8.3 Description of periodic work

Warning

Risk due to unexpected activation.

Before the start of the periodic work:

• Separate the appliance from the

electrical mains.

• Press the emergency off switch

• Open the cover and remove the bat-

tery plug.

Cleaning



Do not use high-pressure cleaners.



Use standard detergents for cleaning,

observe the instructions issued by the

detergent manufacturer.



Rub the appliance dry after cleaning.

Checking the charger



Remove the voltage from the appliance; to

do this, pull the mains plug and the charg-

ing cable.



Check the cables for damage and wear.

Checking the rollers



All rollers must turn easily.



Check the braking function on the steering

rollers.



Check that all screws on the rollers are

tight.

Checking the emergency off



Function test

Grease the lifting spindle and the gui-

des

Fig. 8:



Separate the appliance from the electrical

mains before the start.



Open the cover and pull the battery plug.



Press the emergency off switch.



Release screws (1) and push the cover rail

(2) upwards.



Dismantle the spindle cover.



Grease the spindle and guide tracks on the

inside of the pillar slightly.



Assemble the spindle cover.



Place the covering track (2) from above

and tighten screw (1).



Replace the upper connecting screw and

then the lower connecting screw while the

appliance is standing.

106431 03/15

Operating Instruction

Safety examination

Greasing load support rollers

• All rollers must run easily.

Replacing the battery

Fig. 9:



Open the cover by releasing the screws (1)



Pull the cable plug



Remove batteries (2)



Replace new batteries



Replace the plug, do not confuse the con-

nections



Close the cover once more by tightening

the screws (1).



Dispose of old batteries properly.

9 Safety examination

The safety examination is necessary to gua-

rantee the safety of the Master Wheel upon

commissioning. This must be carried out and

certified in specified cases by a qualified per-

son.

• First safety examination: manufacturer

carries it out before commissioning.

• Regular safety examination: in regular

intervals after first commissioning, at least

once a year.

• Extraordinary safety examination: after

construction changes to the wheel assem-

bly trolley.

106431 03/15

11 Appendix

11.1 Adhesive notices

Order No.

105644

105645

max.

3600011

Typ

Type

Fabrik-Nr.

Serial No.

Série N°

Baujahr

Year

Année

max. Druck pneum.

max. pressure pneum.

pression pneum. max.

max. Druck hydr.

max. pressure hydr.

pression hydr. max.

Tragfähigkeit

Capacity

Capacité

bar

360001

BLITZ M. Schneider • Werkzeug- u. Maschinenfabrik GmbH • D-78199 Bräunlingen

Operating Instruction

Appendix

106431 03/15

Operating Instruction

Appendix

11.2 Safety examination

Master Wheel 50

Serial No. Year of construction

Test steps for the safety examination

• Nameplate attached and labelling in place

• Warning signs in place (load bearing capacity and warning instructions)

• Check supporting construction for deformation and cracks

• Check that all supporting screws are tight

• Check state of the electrical wires

• Check charger (cable and plug)

• Check function of the emergency off switch

• Function test with load

First safety examination carried out by manufacturer, no faults identified

BlitzRotary GmbH

Regular safety examination

Date Signature/Ex-

pert

No faults Faults Additional ex-

amination re-

quired

BlitzRotary GmbH

Hüfinger Straße 55

D-78199 Bräunlingen

Telefon +49.771.9233.0

Telefax +49.771.9233.99

info@blitzrotary.com

www.blitzrotary.com

106431 03/13  Technical changes reserved. Betriebsanleitung Master Wheel_en_2013_03_Rev..D_03/15

Blitz Master Wheel 50 Operating

Brand: Blitz

Model: Master Wheel 50

Type: Operating

Blitz Master Wheel 50

Download PDF

report

Blitz Master Wheel 50 Operating

Blitz Master Wheel 50 Operating

Related papers

Other documents