Western Adapter Kit #26641 Installation guide

Type
Installation guide

This manual is also suitable for

Western Adapter Kit #26641

This adapter kit is designed to work with the 8436 Harness Kit Isolation Module Light System and allows for the connection of HB-5 headlamps (9007) to the vehicle's electrical system. The kit includes two plug-in harnesses, one short and one long, and two adapter plugs. The short harness is used to connect to the driver's side headlamp, while the long harness is used to connect to the passenger's side headlamp. The adapter plugs are used to connect the harnesses to the vehicle's headlamp connectors.

Western Adapter Kit #26641

This adapter kit is designed to work with the 8436 Harness Kit Isolation Module Light System and allows for the connection of HB-5 headlamps (9007) to the vehicle's electrical system. The kit includes two plug-in harnesses, one short and one long, and two adapter plugs. The short harness is used to connect to the driver's side headlamp, while the long harness is used to connect to the passenger's side headlamp. The adapter plugs are used to connect the harnesses to the vehicle's headlamp connectors.

The company reserves the right under its product improvement policy to change construction or design details and furnish equipment when so
altered without reference to illustrations or specifications used. Do not exceed vehicle ratings with a snowplow. The company offers a limited
warranty for all snowplows and accessories. See separately printed page for this important information.
Lit. No. 28931, Rev. 00 Printed in U.S.A. April 1, 2005
A DIVISION OF DOUGLAS DYNAMICS, L.L.C.
26641 Adapter Kit
Installation Instructions
PLUG-IN HARNESS INSTALLATION
Follow the 8436 Harness Kit Isolation Module Light
System instructions until directed to use these adapter
kit instructions.
NOTE: Both of the plug-in harnesses must be
configured for HB-5 headlamps (9007).
PLUG-IN ADAPTER INSTALLATION
This procedure assumes the Isolation Module is
mounted on the driver side of the vehicle. If the selected
mounting location is on the passenger side, then use the
short plug-in harness on the passenger side and use the
long plug-in harness on the driver side.
1. Remove the headlamp connectors on the driver
side of the vehicle.
NOTE: Only the short plug-in harness connects to
the vehicle parking light circuit.
2. On the two-pin connector removed from the
innermost headlamp, fill the terminals with
dielectric grease and cover connector with tape or
heatshrink tubing. This connector will not be used.
3. Apply dielectric grease to the terminals on the
three-pin plug removed from the headlamp. Plug
the molded three-pin male adapter plug into this
plug and cover both connectors with tape or
heatshrink tubing.
4. Plug the blue three-pin adapter connector into the
three-pin molded plug on the short plug-in harness.
5. Connect the adapter three-pin molded connector to
the blue three-pin connector on the short plug-in
harness.
6. Apply dielectric grease to the terminals of the
adapter headlamp connectors and connect to the
vehicle headlamps.
7. Route the short (driver-side) plug-in harness to the
Isolation Module, and connect to Position 3.
8. On the driver side, locate the POSITIVE (+) turn
signal wire. Splice the purple wire from the plug-in
harness into this wire following the recommended
splicing procedure. Locate the POSITIVE (+)
parking light wire. Splice the brown wire from the
plug-in harness into this wire following the splicing
procedure.
9. Remove the headlamp connectors on the
passenger side of the vehicle.
10. On the two-pin connector removed from the
innermost headlamp, fill both terminals with
dielectric grease and cover connector with tape or
heatshrink tubing. This connector will not be used.
11. Apply dielectric grease to the terminals on the
three-pin plug removed from the headlamp. Plug
the molded three-pin male adapter plug into this
plug and cover both connectors with tape or
heatshrink tubing.
12. Plug the blue three-pin adapter connector into the
three-pin molded plug on the short plug-in harness.
13. Connect the adapter three-pin molded connector to
the blue three-pin connector on the short plug-in
harness.
14. Apply dielectric grease to the terminals of the
adapter headlamp connectors and connect to the
vehicle headlamps.
15. Route passenger-side plug-in harness to the
Isolation Module and connect to Position 4.
16. On the passenger side, locate the POSITIVE (+)
turn signal wire. Splice the purple wire from the
plug-in harness into this wire following the
recommended splicing procedure.
  • Page 1 1

Western Adapter Kit #26641 Installation guide

Type
Installation guide
This manual is also suitable for

Western Adapter Kit #26641

This adapter kit is designed to work with the 8436 Harness Kit Isolation Module Light System and allows for the connection of HB-5 headlamps (9007) to the vehicle's electrical system. The kit includes two plug-in harnesses, one short and one long, and two adapter plugs. The short harness is used to connect to the driver's side headlamp, while the long harness is used to connect to the passenger's side headlamp. The adapter plugs are used to connect the harnesses to the vehicle's headlamp connectors.

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