MAKELSAN POWERPACK PLUS SERIES User manual

USERMANUAL

POWERPACKPLUSSERIES

1‐3KVA

0,8OutputPowerFactor

POWERPACKPLUSSERIES1‐3KVAPOWERFACTOR0,8

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POWERPACKPLUSSERIES1‐3KVAPOWERFACTOR0,8

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USERMANUAL

POWERPACKPLUSSERIES

1‐3KVA

0,8OutputPowerFactor

POWERPACKPLUSSERIES1‐3KVAPOWERFACTOR0,8

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CONTENTS



1.SafetyInstruction..........................................................................................................................7

1.1.SafetyInstruction.....................................................................................................................................7

2.ProductIntroduction.....................................................................................................................8

2.1.Theappearanceoftheproduct.............................................................................................................8

2.2.ThePrincipleoftheProduct..................................................................................................................9

3.Installation...................................................................................................................................11

3.1.UnpackingandInspection....................................................................................................................11

3.2.LongBackupExternalBatteryConnection.......................................................................................11

4.PanelDisplay,OperationandRunning......................................................................................12

4.1.FaceplateDisplayIllumination............................................................................................................12

4.1.1.KeysFunction.................................................................................................................................12

4.1.2.TheFunctionofLEDIndicators..................................................................................................13

4.1.3.LCDDisplayFunctions..................................................................................................................13

4.2.Operation..................................................................................................................................................15

4.2.1.StartupOperation.........................................................................................................................15

4.2.2.TurnoffOperation.........................................................................................................................15

4.2.3.UPSSelf‐Test/MuteTestOperation..........................................................................................16

4.3.ParameterSetting...................................................................................................................................16

4.3.1.BypassModeSetting/OutputVoltageSetting.........................................................................16

4.4.ParametersInquiring............................................................................................................................17

4.5.RunMode..................................................................................................................................................18

4.5.1.BypassMode...................................................................................................................................18

4.5.2.LineMode........................................................................................................................................18

4.5.3.BatteryMode..................................................................................................................................18

4.5.4.FaultMode.......................................................................................................................................19

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POWERPACKPLUSSERIES1‐3KVAPOWERFACTOR0,8

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5.Maintenance.................................................................................................................................20

5.1.BatteryMaintenance..............................................................................................................................20

6.TroubleshootingandPerformanceofProduct........................................................................21

6.1.LEDIndicationandWarningTable....................................................................................................22

6.2.Troubleshooting.....................................................................................................................................24

6.3.EMCStandard/SafetyStandard...........................................................................................................24

6.4.ProductPerformance.............................................................................................................................25

6.5.CommunicationInterface.....................................................................................................................26

6.5.1.RS232...............................................................................................................................................26

6.5.2.RS232CableSpecifications.........................................................................................................

26

7.Guarantee.....................................................................................................................................27

7.1.TermsofGuarantee................................................................................................................................27

7.2.CasesNotCoveredbytheGuarantee.................................................................................................28

8.ContactInformation....................................................................................................................32

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POWERPACKPLUSSERIES1‐3KVAPOWERFACTOR0,8

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AbouttheManual

ThismanualispreparedfortheusersofPowerpackPlusSerisi1‐3kVA.



CompanionManuals

Forfurtherinformationaboutthisdeviceanditsoptions,pleasevisitwww.makelsan.com.tr

Updates

Pleasevisitwww.makelsan.com.trforupdates.Alwaysusethelatestmanuals.



POWERPACKPLUSSERIES1‐3KVAPOWERFACTOR0,8

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1. SafetyInstruction

Abstract



Thischaptermainlyintroducethesafetymarksandnotesof1KVA‐3KVAseries

on‐lineUPS.Readthischaptercarefullybeforeoperatingontheequipment.

1.1. SafetyInstruction



ThereisdangerousvoltageandhightemperatureinsidetheUPS.Duringthe

installation,operationandmaintenance,pleaseabidethelocalsafetyinstructionsand

relativelaws,otherwiseitwillresultinpersonnelinjuryorequipmentdamage.Safety

instructionsinthismanualactasasupplementaryforthelocalsafetyinstructions.



Ourcompanywillnotassumetheliabilitythatcausedbydisobeyofsafetyinstructions.

Pleasenotethefollowing:



1. Don'tusetheUPSwhentheactualloadexceedstheratedload.

2. Therearehigh‐capacitybatteriesinthestandardtypeUPS.Youmustn'topenthe

enclosureoritwillleadtoelectricshock.Ifitneedsinternalmaintenanceorbattery

replacement,pleasesendittothedesignatedsite.

3. Internalshort‐circuitoftheUPSwillcauseelectricshockorfire.Sodon'tplace

thecontainersequippedwithliquidonthetopoftheUPSsoasnottocausedangerof

electricshockandsoon.

4. Don'tputtheUPSinaplacewithhightemperatureorhumidityaswellasthe

corrosivegas,muchdust.

5. Keepgoodaircirculationbetweenin‐ventonfrontpanelandout‐ventonback

panel.

6. Avoiddirectsunlightornearheat‐dispensedobjects.

7. IncasethatthesmokeappearsontheUPS,pleasecutoffthepower as

soonaspossibleandcontactthedealerservicesite.

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POWERPACKPLUSSERIES1‐3KVAPOWERFACTOR0,8

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2. ProductIntroduction

2.1. Theappearanceoftheproduct



Figure‐2OutputSocketType



Şekil-2 2/3KVA Arka Panel Görünümü

Figure‐11KVARearPanelview

POWERPACKPLUSSERIES1‐3KVAPOWERFACTOR0,8

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2.2. ThePrincipleoftheProduct

Figure3UPSPrincipleDiagram

1. InputFilter:CompletefilteringtheinputACutilitypowertoprovidethe

cleanpowerforUPS.

2. AC/DCConverter:ConvertthefilteredACmainstoDCandboosttheDCfor

DC/ACinverter.

3. DC/DCBooster:WhentheUPSworksinbatterymode,thecircuitbooststhe

DCforDC/ACinverter

4. DC/ACInverter:ConverttheboostedDCtostableACoutput..

5. Bypass:WhenoverloadorfailureofinvertinghappenintheUPS,ittransfers

tobypassmodetosupplypowertoloads

6. Charger:Standardunitprovides1A;longbackupunitprovides6A.

7. Battery:SealedLeadAcidBattery.

8. OutputFilter:CompletefilteringtheoutputoftheUPStoprovidetheclean

powerforloads.

POWERPACKPLUSSERIES1‐3KVAPOWERFACTOR0,8

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3. Installation

3.1. UnpackingandInspection



1. Unpacking the UPS and check that whether it's damaged during the

transportation. If damaged or some parts missing, don't start the machine and

informthecarrierandfranchiser.

2. Checktheannex(pleaseconsultAppendixTable1).

3. Checkiftheequipmentisjustwhatyouwantedtopurchase.Youcanaffirm

throughinspectingthemodelnumberonbackpaneloftheequipment.



NOTES:

1. PleaseplacetheUPSinaclean,stableenvironment,avoidthevibration,dust,

toohumidity,flammablegasandliquid,corrosive.

2. TheambienttemperaturearoundUPSshouldkeepinarangeof0～40.If

UPSworksabove40,itisrequiredthattheratedvalueofthelargestload

decreases12％whilethetemperatureincreasesevery5.Thehighest

temperaturecannotbemorethan50whenUPSworks.

3. UPSshouldbeplacedinasufficientlyventilatedplace.



3.2. LongBackupExternalBatteryConnection

Figure4BatteryConnection

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POWERPACKPLUSSERIES1‐3KVAPOWERFACTOR0,8

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WARNING:

 Beforeinstallingbattery,makesurethatUPSandbreakerareallturnedoff.Remove

allyourmetallicadornmentsuchasfingerring,watch,andsoonbeforeconnecting

battery.

 Noanti‐connectionorshortcircuitbetweenthebatteryanodeandcathodeforever.

Redcableconnectwithbatteryanode“+”andblackcableconnectwithcathode“‐”.

 Pleaseusethescrewdriverwithinsulatinghandle.Donotlaythetoolsor

metallicgoodsonthebattery.

NOTICE:

 Whenusingtheexternalbattery,Itisbesttouseexternalbatterycablewhich

matcheswiththeequipment.

 WhenconnectingloadtoUPS,firstturnoffloadandthenconnectthepowercable

andfinallyturnonloadone‐by‐one.

 Inductance loads such as motor, fluorescent lamp, photocopier are strictly

prohibitedconnectingtoUPStoavoiddamage.

 PlugUPSonthespecialsocketwithover‐currentprotection,thepowersocketthat

usedshouldbeconnectedwithgroundwire.

 UPSislikelytohaveoutputvoltagenomatterwhetherthepowerinputcableis

pluggedinmainsinputsocket.IfyouwishUPShavenooutput,firstbreakoffthe

switchandthencancelthemains.

 Whenconnectlaserprinter,selectthecapacityofUPSaccordingtotheUPS

startpowerbecausethestartuppowerishigher.

POWERPACKPLUSSERIES1‐3KVAPOWERFACTOR0,8

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4. PanelDisplay,OperationandRunning

Theoperationissimple,operatorsonlyneedtoreadthemanualandfollowthe

operationinstructionslistedinthismanualwithoutanyspecialtraining.



4.1. FaceplateDisplayIllumination



4.1.1. KeysFunction



Figure5.FrontPanelButtonsInstruction



ONkey(+ )

PressandholdthiskeyformorethanhalfasecondtoturnontheUPS.

OFFkey(+)

PressandholdthiskeyformorethanhalfasecondtoturnofftheUPS.

TEST/MUTEkey(+ )

Pressandholdthekeyformorethan1secondinLinemodeor

economicalmode:UPSrunstheself‐testfunction.

Pressandholdthekeyformorethan1secondinbatterymode:

UPSrunsthemutefunction.

INQUIRINGkeyorNon‐functionsettingmode:

Pressandholdthekeyformorethanhalfasecond(lessthan2seconds):

IndicatetheitemsoftheLCDitemsectionorderly.

Pressandholdthiskeyformorethan2seconds:Circularlyandorderlydisplay

theitemsevery2seconds,whenpressandholdthekeyforsometimeagain,it

willturntooutputstatus.

Functionsettingmode:

Pressandholdthekeyformorethanhalfasecond(lessthan2seconds):Select

thesetoption.

Functionsettingkey

POWERPACKPLUSSERIES1‐3KVAPOWERFACTOR0,8

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Non‐functionsettingmode:

Pressandholdthekeyformorethan2seconds:Functionsettinginterface.

Functionsettingmode:

Pressandholdthekeyformorethanhalfasecond(lessthan2seconds):Affirm

thesetoption.

Pressandholdthekeyformorethan2seconds,exitfromthisfunctionsetting

interface.



4.1.2. TheFunctionofLEDIndicators



WarningredLEDison:UPSisfault.Forexample:Overloadbeyondtheallowed

time,inverterfault,BUSfault,overtemperaturefaultetc.

BypassyellowLEDison:UPSisalarming.

Forexample:Bypassmodesupplypowerandetc.

BatteryyellowLEDison:UPSisalarming.

Forexample:Batterymodesupplypowerandetc.

InvertergreenLEDison:UPSisnormallypoweredbymainsorbatterymode.

AfterstartingtheUPS,thefourLEDswilllightandgooutone‐by‐one.It

circulatesseveraltimesuntilstartingtheUPS

successful.



NOTE:

AstotheLEDindicationindifferentmodes,pleaserefertotheLEDdisplaypanel

andwarningtable.



4.1.3. LCDDisplayFunctions



LCD display comprises numerical value section, capacity graphics section, fan‐

status graphics section and charger‐status graphics section. Numerical value

section－display the corresponding numerical value of inquiring items(output,

load,temperature,input,battery),forexample,asthegraphicsshowsabove,the

POWERPACKPLUSSERIES1‐3KVAPOWERFACTOR0,8

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outputvoltageis220v,theoutputfrequencyis50Hz.Capacitygraphics

section－displaythecapacityofthebatteryandload.Everypanerepresents

20％capacity. As graphics showed above, the capacity of the batteryis80％‐

100％(5panes),theloadreaches40％‐60％(3panes).WhenUPSisoverload,

theiconwillflash,whencapacityofbatteryistoolowordisconnected,theicon

willalsoflash.



Fan‐status graphics section－displayifthefanworksnormally.Whenthefan

works normally, it will show the dynamic fan blades rotating; when the fan

works abnormally, the icon will keep on flashing with the warning.Charger‐

statusgraphicssection－displaythestatusofthecharger.Whenchargerworks

normally, the corresponding icon will vary dynamically and orderly, just as

Graphics(1);



whenchargerworksabnormally,theiconwillflashinawhole,asGraphics(2):





POWERPACKPLUSSERIES1‐3KVAPOWERFACTOR0,8

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WhenUPSisinbatterymode,thenumberoftheiconsofthecharger‐statesectionwill

varyaccordingtothechangeablecapacityofthebattery(pane).Forexample,there

arefivepanesinFig.A,(astherightpictureoftheGraphics(3)shows),sothe

correspondingnumberoficonsisfiverows(astheleftpictureoftheGraphics(3)

shows),followedbythisrule.



4.2. Operation



4.2.1. StartupOperation



TurnontheUPSinLineMode

1. Oncemainspowerispluggedin,theUPSwillchargethebattery,atthemoment,

LCD shows that the output voltage is 0, which means UPS has no output. If it is

expectedtohaveoutputofbypass,youcansetthebps“ON”byLCDsettingmenu.

2. PressandholdtheONkeyformorethanhalfasecondtostarttheUPS,thenitwill

starttheinverter.

3. Oncestarted, the UPS will perform a self‐test function,LED will light and goout

circularly and orderly. When self‐test finishes, it will come to line mode, the

correspondingLEDlights,UPSisworkinginlinemode.



TurnontheUPSbyDCWithoutMainsPower

1. Whenmainspowerisdisconnected,pressandholdtheONkeyformorethanhalfa

secondtostartUPS.

2. TheoperationofUPSintheprocessofstartisalmostthesameasthatwhenmains

powerisin.Afterfinishingtheself‐test,thecorrespondingLEDlightsandUPSis

workinginbatterymode.



4.2.2. TurnoffOperation



TurnofftheUPSinlinemode

1. PressandholdtheOFFkeyformorethanhalfasecondtoturnofftheUPSand

inverter.

2. AfterUPSshuttingdown,LEDgooutandthereisnooutput.Ifoutputisneeded,

youcansetbps“ON”onLCDsettingmenu.



POWERPACKPLUSSERIES1‐3KVAPOWERFACTOR0,8

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TurnOfftheUPSbyDCWithoutMains

1. PressandholdtheOFFkeyformorethanhalfasecondtoturnofftheUPS.

2. WhenturningofftheUPS,itwilldoself‐testingfirstly.LEDlightandgooutcircularly

andorderlyuntilthereisnodisplayonthepanel.



4.2.3. UPSSelf‐Test/MuteTestOperation



1. WhenUPSisinlinemode,pressandholdtheself‐test/mutekeyformorethan1

second,LEDslightandgooutcircularlyandorderly.UPScomestoself‐testmodeand

testsitsstatus.Itwillexitautomaticallyafterfinishingtesting,LEDresume.

2. WhenUPSisinbatterymode,pressandholdtheself‐test/mutekeyformorethan1

second,thebuzzerstopsbeeping.Ifyoupressandholdtheself‐test/mutekeyforone

moresecond,itwillrestarttobeepagain.



4.3. ParameterSetting



UPS has setting function. It can run the setting on any mode. Aftersetting,itwill

becomeeffectiveatoncewhenmeetssomestandards.Thesetinformationcanbesaved

onlywhen the batteryconnected and normally turningoffthe UPS. The operation of

settingisasfollowing:



4.3.1. BypassModeSetting/OutputVoltageSetting

1. Enterthesettinginterface.Pressandholdthe

function setting key for more than 2 seconds,

thencometosettinginterface,Pressandholdthe

functionsettingkeyformorethanhalfasecond

(lessthan2seconds),selectthefunctionsetting,

choosethebypassoutput,Outputvoltagesetting

interface,atthemoment,theletters“bPS”

“OPU”willflashasfollowing:



POWERPACKPLUSSERIES1‐3KVAPOWERFACTOR0,8

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2. EntertheBps/OPUsettinginterface.Pressand

holdthefunctionsettingkeyformorethanhalfa

second(lessthan2seconds),thencometosetting

interface of bPS, at this time, the letters “bPS”

/”OPU”willlightforalongtime.The“ON”(orOFF)

ornumericalvaluebelowtheBps/OPUwillflash.

Pressandholdtheinquiringkeyormorethan

half a second(less than 2 seconds) to determine

whether the bPS function is used or not. If

used,the corresponding word is “ON”, if not, the

wordis“OFF”,Itcanbedeterminedbyyourself.

Pressandholdtheinquiringkeyormorethan

halfasecond(lessthan2seconds),selectthe

numerical value in accordance with “OPU”

function. The provided voltages are 208v, 220v,

230v, 240,you can choose anyone by yourself

(Thedefaultis220v)



3. ConfirmtheBypassoutput/outputvoltageselectinginterface.Afterselecting

ONorOFFornumericalvalue,pressandholdthefunctionsettingkeyformore

thanhalfasecond(lessthan2seconds).Now,thebPS/OPUsetting function is

completed and The “ON”(or OFF) or numerical value below the Bps/OPU will

lightwithoutflash.

4. Exitfromthesettinginterface.Pressandholdfunctionsettingkeyformore

thanhalfasecond(lessthan2seconds),exitfromthesettinginterfaceand

returntomaininterface.



NOTE:

Whensettingtheoutputvoltage,you'dbettercutofftheloadoftheUPSfirst.



4.4. ParametersInquiring



Pressandholdtheinquiringkeyorormorethanhalfasecond(lessthan2seconds)to

inquireaboutitems.Theinquireditemsincludeinput,battery,output,load,

temperature.

Pressandholdtheinquiringkeyformorethan2seconds,LCDbeginstodisplaythe

itemscircularlyandorderlywhichtransfertoanotherevery2seconds.Pressandhold

thekeyforsometimeagain,itwillreturntooutputstatus.



POWERPACKPLUSSERIES1‐3KVAPOWERFACTOR0,8

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4.5. RunMode

4.5.1. BypassMode



LEDindicationsonfrontpanelinbypassmodeareasfollowing:



BypassyellowLEDison,thebuzzerbeepsonceevery2minutes.ThewarningredLED

isonwhenbeeping,LCDdisplaysareaccordingtotheexactloadandbatterycapacity.



Turntobypassmodeunderthefollowingtwoconditions:

1. TurnofftheUPSinlinemodewhilestartthebypassoutput.

2. Overloadinlinemode.



NOTE:

WhenUPSisworkinginbypassmode,ithasnobackupfunction.

4.5.2. LineMode



LEDindicationsonfrontpanelinlinemodeareasfollowing:TheinvertergreenLEDis

on.



WheninputACmainsisinlinewiththeworkingconditions,UPSwillworkinline

mode.



4.5.3. BatteryMode

LED indications on front panel in battery mode are as following:boththeinverter

greenLEDandbatteryyellowLEDareon,thebuzzerbeepsonceevery4seconds.The

warningredLEDisonwhenbeeping.

Whenthemainspowerdownorinstable,UPSwillturntobatterymodeatonce.

POWERPACKPLUSSERIES1‐3KVAPOWERFACTOR0,8

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4.5.4. FaultMode

LEDindicationsonfrontpanelinfaultmodeareasfollowing:warningredLEDison



Faultmode(LCDinterfaceonwhichthefaultcodedisplay)

WhenUPShasfault.ThewarningLEDisonandthebuzzerbeeps.UPSwillturntofault

mode.UPScutsofftheoutputand LCD display fault codes. At themoment,youcan

pressthemutekeytomakethebuzzerstopbeepingtemporarilyto wait for

maintenance.YoucanalsopresstheOFFkeytoshutdowntheUPSwhenconfirmthat

thereisnoseriousfault.



NOTE:

Asforcorrespondinginformationofthefaultcode,pleaserefertoFaultCode

informationTableinAppendix.



NOTICE：

ThefollowingprocessmustbeperformedifUPSisconnectedwithgenerator:

 Firstturnongenerator,afteritrunsstablyconnectoutputpowerofgenerator

toUPSinputterminal,thenturnonUPS.AfterUPSturnedon,pleaseconnect

loadone‐by‐one.

 ItisrecommendedthatthegeneratorcapacityisastwiceasUPS rated

capacity

 You'dbetternotusetheECOmodewhenthequalityoftheinputACmainsis

notgood

POWERPACKPLUSSERIES1‐3KVAPOWERFACTOR0,8

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5. Maintenance

OnlyminimummaintenanceisrequiredforthisseriesofUPS.Thebatteryissealedlead

acid maintenance free. It only needs to be kept charging to obtain the expected life.

Whether it is started or not, the UPS would charge batteries onceitisconnectedto

mainsandprovideprotectionforover‐charginganddeepdischarging.

5.1. BatteryMaintenance



1. Itisrecommendedthatthebatteriesaremanuallychargedordischargedonceevery

threeorfourmonthsifUPShasnotbeenusedforalongtimeorthepowerislong‐term

uninterruptible.Thebatterywillbefullydischargetolow‐voltageprotectionshutdown.

Thenitneedstobefullychargedonce.

2. Inhightemperaturearea,batteriesshouldbemanuallychargedanddischarged

onceeverytwomonths.Theprocessisthesameasthatsaidabove.

3. Undernormalcircumstancesofusing,thebatteryworkinglifeisthreetofiveyears.

Ifyoufindthatthebatterydonotactwellsuchasobviouslyshorteningofbackuptime,

toomuchimbalanceonbatteryvoltagesoon,thebatteryshouldbereplacedassoonas

possible,whichmustbeperformedbyqualifiedpersonnel.

4. Whenreplacebattery,itisrecommendedtochangebatteryalltogetherinsteadof

changingseparately.



NOTICE：

 Before replacing batteries, first please turn off the UPS and breakoffthemains.

Removeyourmetallicadornmentsuchasfingerring,watchandsoon.

 Whenreplacebatteries,pleaseusethescrewdriverwithinsulatinghandle.Donot

laythetoolsormetallicgoodsonthebattery.

 Neverreverseorshortcircuitbetweenthebatteryanodeandcathode.

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MAKELSAN POWERPACK PLUS SERIES User manual

MAKELSAN POWERPACK PLUS SERIES User manual

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