Kärcher AP 100 M User manual

Brand: Kärcher

Model: AP 100 M

Category: High-pressure cleaners

Type: User manual

English 5.906-508.0 Rev. 00 (11/10) 1

AP 100/50 M

Service Manual

2 English 5.906-508.0 Rev. 00 (11/10)

1 Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.1 Hazard levels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.2 Symbols on the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3 Technical Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3.1 Cleaning operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3.2 Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3.3 Vacuuming operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3.3.1 Floor nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

4 Setup and function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

4.1 Front view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

4.2 Rear view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4.3 Right view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4.4 Left view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4.5 View from below . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4.6 Control terminal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4.6.1 Control elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4.6.2 Dosage valve for detergent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4.6.3 Operating panel from below. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4.7 Suction turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.8 High-pressure pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.9 Hand spraygun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4.10 Floor nozzle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.11 Scrubbing brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.12 Wastewater reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4.13 Discharge hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4.14 Water function diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5 Service tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5.1 Control terminal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5.1.1 Remove operating panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5.1.2 Removing the switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5.1.3 Remove the detergent dosing valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5.1.4 Remove the connection of the high pressure hose . . . . . . . . . . . . . . . . 22

5.1.5 Remove the fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5.2 Wastewater reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

5.2.1 Removing the wastewater reservoir. . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

5.2.2 Remove the drain hose for wastewater . . . . . . . . . . . . . . . . . . . . . . . . . 24

5.3 Wheel support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

5.3.1 Remove the wheel support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

5.3.2 Removing the wheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

5.4 Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

5.4.1 Check the population of the terminal strip . . . . . . . . . . . . . . . . . . . . . . . 26

5.4.2 Replacing the mains cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

5.5 Suction turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

5.5.1 Removing the suction turbine plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

5.5.2 Check the suction turbine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

English 5.906-508.0 Rev. 00 (11/10) 3

5.5.3 Replacing the abrasive coals of the suction turbine. . . . . . . . . . . . . . . . 30

5.5.4 Replacing the suction turbine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5.6 High-pressure pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

5.6.1 Remove the high pressure pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

5.6.2 Disassemble the high pressure pump . . . . . . . . . . . . . . . . . . . . . . . . . . 33

5.6.3 Check the pump motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

5.6.4 Remove the pump motor.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

5.7 High pressure/low pressure solenoid valve. . . . . . . . . . . . . . . . . . . . . . . . . . . 36

5.7.1 Check the high pressure/low pressure solenoid valve. . . . . . . . . . . . . . 36

5.7.2 Remove the high pressure/low pressure solenoid valve . . . . . . . . . . . . 36

5.8 Remove the pressure control valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

5.9 Remove detergent injector.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

5.10 Fresh water tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

5.10.1 Remove the supply hose for fresh water . . . . . . . . . . . . . . . . . . . . . . . 40

5.10.2 Remove the return hose for fresh water. . . . . . . . . . . . . . . . . . . . . . . . 40

5.10.3 Remove the fresh water drain hose. . . . . . . . . . . . . . . . . . . . . . . . . . . 41

5.10.4 Clean/replace the water filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

5.10.5 Remove the fresh water reservoir.. . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

5.11 Hand spraygun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

5.11.1 Replace the high pressure hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

5.11.2 Disassemble hand spray gun. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

5.12 Floor nozzle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

5.12.1 Adjust the distance of the vacuum lips. . . . . . . . . . . . . . . . . . . . . . . . . 47

5.12.2 Replacing the vacuum lips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

5.13 Scrubbing brush (accessory). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

5.13.1 Connect the scrubbing brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

5.13.2 Replace the vacuum lips of the scrubbing brush . . . . . . . . . . . . . . . . . 48

5.14 Replace the steering roller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

6 Value table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

7 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

8 Technical specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

9 Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

10 Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

10.1 Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

4 English 5.906-508.0 Rev. 00 (11/10)

Good service work requires extensive and practice-

oriented training as well as well-structured training

materials.

Hence we offer regular basic and advanced training

programmes covering the entire product range for all

service engineers.

In addition to this, we also prepare service manuals

for important appliances - these can be initially used

as instruction guides and later on as reference

guides.

Apart from this, we also regular information about

product enhancements and their servicing.

If you should require supplements, have corrections

or questions regarding this document, please ad-

dress these citing the following subject to:

[email protected]

The responsible product specialist will take care of

your issue.

Copying and duplication of texts and diagrams as

well as third-party access to this information is

permitted only with the explicit permission of the

company:

Alfred Kärcher GmbH & Co. KG

P O Box 160

D -71349 Winnenden

www.kaercher.com

몇Warning

First remove the mains plug before doing any job on

the vacuum cleaner.

Safety devices serve to protect the user and must not

be rendered inoperational or their functions by-

passed.

Danger

Immediate danger that can cause severe injury or

even death.

몇Warning

Possible hazardous situation that could lead to se-

vere injury or even death.

Caution

Possible hazardous situation that could lead to mild

injury to persons or damage to property.

High-pressure jets can be dangerous if im-

properly used. The jet may not be directed

at persons, animals, live electrical equip-

ment or at the appliance itself. The high

pressure cleaner must only be used while

standing.

According to the applicable regulations, the

appliance must never be used on the drinking

water supply without a system separator. Use

a suitable system separator manufactured by

KÄRCHER; or, as an alternative, a system separator

as per EN 12729 Type BA. Water flowing through a

system separator is considered non-drinkable.

Caution

Always connect the system separator to the water

supply, never directly to the appliance!

This multi-purpose cleaning appliance is intended for

wet cleaning with or without detergent and to vacuum

up the wastewater.

This appliance is intended for inside use.

–Applying detergent solution with the low-pressure

jet.

–Removing dirt with the high pressure jet.

–Applying and vacuuming detergent solution with

the floor jet (accessory).

–Detergent suction with fine filter from free-standing

container

–Detergent suction via injector in vacuum.

The suction turbine creates a vacuum in the waste-

water reservoir.

The waste water is thus pumped from the floor nozzle

into the waste water reservoir through the suction

hose.

If the wastewater reservoir is full, the float closes the

suction opening.

The vacuum lips located on the floor nozzle can be

replaced without any tool.

The distance between the vacuum lip and the floor

can be adjusted without any tool.

1 Preface

Subject: Fall 111268

2 Safety instructions

2.1 Hazard levels

2.2 Symbols on the machine

3 Technical Features

3.1 Cleaning operations

3.2 Cleaner

3.3 Vacuuming operations

3.3.1 Floor nozzle

English 5.906-508.0 Rev. 00 (11/10) 5

1 Suction hose connection

2 Operator console

3 Cover dirt water reservoir

4 Suction hose for detergent

5 Dirt water reservoir

6 Connection of high pressure hose

7 Trigger gun

8 Cable hook, rotating

9 High pressure hose

10Spray lance

11Guiding rolls with fixed position brake

12Suction pipe

13Floor nozzle

14Suction hose

15Tool holder

16Fill hose, fresh water

4 Setup and function

4.1 Front view

6 English 5.906-508.0 Rev. 00 (11/10)

1 Sliding handle

2 Suction hose - detergent

3 Cover dirt water reservoir

4 Suction hose

5 Fresh water tank cover

6 Fresh water tank

7 Dirt water reservoir

8 Drainage hose for fresh water

9 Power cord

10Dirt water discharge hose

11Cleaning agent container

4.2 Rear view

English 5.906-508.0 Rev. 00 (11/10) 7

1 Cover dirt water reservoir

2 Fresh water tank cover

3 Suction hose

4 Fresh water tank

5 Drainage hose for fresh water

6 Dirt water reservoir

4.3 Right view

8 English 5.906-508.0 Rev. 00 (11/10)

1 Suction hose connection

2 Connection of high pressure hose

3 Sliding handle

4 Dirt water reservoir

5 Dirt water discharge hose

6 Cable hook, rotating

7 high pressure hose

8 Hand blowing gun

4.4 Left view

English 5.906-508.0 Rev. 00 (11/10) 9

1 Water filter

2 Wheel support

3 Supply hose for fresh water

4 Adjustment wheel for pressure control valve

5 Air outlet, suction turbine

4.5 View from below

10 English 5.906-508.0 Rev. 00 (11/10)

1 Fill hose, fresh water

2 Suction hose connection

3 Switch for vacuuming

4 Fuse for suction turbine

5 Appliance switch ON/OFF

6 Pump fuse

7 Pump switch

8 Dosage valve for detergent

9 Connection of high pressure hose

1 Dosing of detergent container 1

2 Dosing of detergent container 2

Note

Adding one of the detergents only works in low pres-

sure operating mode (switch on the pump set to MIN).

4.6 Control terminal

4.6.1 Control elements

4.6.2 Dosage valve for detergent

English 5.906-508.0 Rev. 00 (11/10) 11

1 Switch of suction turbine

2 Fuse for suction turbine

3 Appliance switch ON/OFF

4 Pump fuse

5 Pump switch

6 Dosage valve for detergent

4.6.3 Operating panel from below

12 English 5.906-508.0 Rev. 00 (11/10)

Note

The suction turbine sits underneath the wastewater

reservoir.

1 Connecting block

2 High pressure/low pressure solenoid valve

3 Detergent injector

4 Suction turbine

4.7 Suction turbine

English 5.906-508.0 Rev. 00 (11/10) 13

1 Pump motor

2 High-pressure pump

3 High pressure hose

4 Supply hose for fresh water

4.8 High-pressure pump

14 English 5.906-508.0 Rev. 00 (11/10)

1 Nozzle screws

2 Spray lance 3 Hand blowing gun

4 Lever for hand spray gun

1 Hand spray gun casing

2 Safety lever

3 Lever for hand spray gun

4 Corner valve

4.9 Hand spraygun

English 5.906-508.0 Rev. 00 (11/10) 15

1 Front vacuum lip

2 Rear vacuum lip

3 Floor nozzle

4 Adjustment wheel, height adjustment, impeller

5 Impeller

4.10 Floor nozzle

16 English 5.906-508.0 Rev. 00 (11/10)

1 Front vacuum lip

2 Rear vacuum lip

3 Scrubbing brushes

4 Water nozzles

Note

A scrubbing brush can be attached as an accessory

to clean severely contaminated surfaces.

4.11 Scrubbing brush

English 5.906-508.0 Rev. 00 (11/10) 17

1 Dirt water discharge hose

2 Cover dirt water reservoir

3 Dirt water reservoir

1 Rough dirt filter with swimmer ball

2 Cleaning opening of the dirt water reservoir

1 Rough dirt filter

2 Swimmer ball

4.12 Wastewater reservoir

18 English 5.906-508.0 Rev. 00 (11/10)

1 Dirt water discharge hose

2 Drainage hose for fresh water

Note

The fresh water drain hose is also used as a fill level

display.

For environmental protection reasons, the wastewa-

ter must be disposed of according to its type of con-

tamination.

The fresh water that has been mixed with detergent

must be disposed of according the detergent manu-

facturer's instructions.

4.13 Discharge hoses

English 5.906-508.0 Rev. 00 (11/10) 19

1 high pressure hose

2 Suction hose

3 Fill hose, fresh water

4 Connection of high pressure hose

5 Dosage valve for detergent

6 Suction hose connection

7 Cover dirt water reservoir

8 Suction hose for detergent

9 Swimmer ball

10Cleaning agent container

11Dirt water discharge hose

12Drainage hose for fresh water

13Dirt water reservoir

14Suction turbine

15Detergent injector

16High pressure/low pressure solenoid valve

17Pressure relief valve

18High pressure pump

19Pump motor

20Waterfilter

21Fresh water tank

22Fresh water reservoir filler neck

23Hand blowing gun

4.14 Water function diagram

22 11

2 543

20 19 18 1617 15

6 7 81

20 English 5.906-508.0 Rev. 00 (11/10)

1 Fastening screw

2 Operator console

ÎUnscrew the suction hoses for the detergent from

the detergent containers.

ÎUnscrew locking screws.

ÎRemove the control panel.

ÎDisconnect the connections.

Installation in reverse order

Note

After the assembly, check all hoses for leaks.

Preliminary tasks:

ÎRemove operating panel.

1 Fastening nut

2 Cable connector

3 Cover

ÎRemove the cable ties.

ÎLoosen the mounting nuts.

ÎRemove cover.

1 Lock

2 Operator console

ÎPull the plug connections from the switches.

ÎPress the locks together and slide the switch out.

Installation in reverse order

Note

Observe the plug arrangement during installation.

After the assembly, check all hoses for leaks.

5 Service tasks

5.1 Control terminal

5.1.1 Remove operating panel 5.1.2 Removing the switch

Page is loading ...

Kärcher AP 100 M User manual

Brand: Kärcher

Model: AP 100 M

Category: High-pressure cleaners

Type: User manual

Download PDF

report

Kärcher AP 100 M User manual

Kärcher AP 100 M User manual

Related papers

Other documents