Edsal 3006 Assembly Manual

Use Caution when handling and assembling metal parts. The metal may have sharp edges or corners.

The use of protective gloves is recommended. Do not use this unit for anything that is outside the de-

signed function of storage. Do not store loose or heavy items on the top shelves or on the top of the

unit, for they create a falling hazard that can injure yourself or others. Always remember to use proper

lifting techniques when moving either the boxed or assembled unit.

Part List & Product Specification : Edsal 3006KA & QA3007KA Series Storage Cabinets (patent pending)

Safety Instructions

It is recommended that the cabinets are assembled by more than one person. Use of a raised flat

surface during assembly is highly recommended. During shipping and handling, some of the pan-

els that are used for assembly may have become bent. Use your hand to pry up or push the parts

back to their original form. To assure that the unit is square. Make sure that the unit is placed on a

level surface, as this may effect the performance of the unit.

General instructions

Should you have any comments, damage, missing parts, or problems with assembly of this unit please feel free to contact

our Edsal manufacturing facility at, (773) 475-3000 and request customer service. We can also be reached on the internet

at the following email address : customerservi[email protected]om.

To obtain replacement parts, please provide the following information :

- Model # - Part # & Description - Location Purchased - Date Purchased

Reference

Congratulations ! On the purchase of your Edsal

Quick Assemble Storage Cabinet.

(some assembly required)

Page 1

(F) Shelves

Back

Right Hand Side

Left Hand Side

Top

Bottom

Shelves

Shelf Clips

Door Frame

Door rods

Locking Handle

Leg Leveler & Nut

Description

CUBK4237 KA

CUSD4220R KA

CUSD4220L KA

CUTO3820 KA

CUBO3617-1 KA

CUSH3718-1 KA

7000CLP

3006FRAME

CUDR1800 KA

201L

Leveler 100

3006

—

2 Shelf

–

42”h x 18”d x 36”w

CUBK4237 KA

CUSD4226R KA

CUSD4226L KA

CUTO3826 KA

CUBO3623-1 KA

CUSH3724-1 KA

7000CLP

3007FRAME

CUDR1800 KA

201L

Leveler 100

3007

—

2 Shelf

–

42”h x 24”d x 36”w

Required Tools

• Small Screwdriver

• Rubber Mallet

(B) Right Hand Side (C) Left Hand Side

(I) Door Rods

(G) Shelf Clips

(J) Locking Handle

(A) Back

MODEL NUMBER (s)

3006KA - 3007KA

(H) Door Frame

(D) Top (E) Bottom

(K) Leg Leveler &

Cage Nut

Consumer Products Division

Edsal Manufacturing Company

4400 South Packers Avenue

Chicago, IL 60609

www.edsal.com

Made In China

This instruction sheet was designed to help you assemble this unit in the proper way, please follow them using all

parts and fasteners provided. Any alteration or deviation from this instruction sheet can result in unit failure. If

you have any assembly problems or questions, please feel free to contact our Edsal manufacturing facility at

(773) 475-3000 during the hours of 9:00 a.m. to 5:00 p.m. central standard time and ask for customer service.

We have people available to assist you if need be with any part of this assembly process.

IT IS HIGHLY RECOMMENDED TO ASSEMBLE THIS UNIT AT EYE LEVEL, AND WITH THE HELP OF AN

ADDITIONAL PERSON. Using a RAISED surface such as a TABLE or DESK, will greatly EASE the ASSEMBLY

PROCESS. Assembly attempted on a much lower surface such as the floor, is still possible but does make the

assembly process longer and harder. During the shipping and handling of this product, some of the panels may

have a MINOR bend such as on a corner, door hinge pin, or a tab. This minor variation can be REPAIRED SIM-

PLY by using a SMALL TOOL or your HAND to move the material back to its designed form. A example will be

outlined in the “GETTING STARTED” section listed below. Some of the materials used in the packaging to pro-

tect the parts from damage may leave dust or smudges on the steel panels. It is RECOMMENDED AFTER AS-

SEMBLY IS COMPLETE to use a MILD SOAP and WATER with a SOFT CLOTH to wipe the unit clean.

Assembly Instructions : Edsal 3006KA & 3007KA Series Storage Cabinets Page 2

Important Please Read First

This assembly process uses tabs, notches, rectangular, and square holes to hold the parts together. To

speed the assembly process, have a rubber mallet, and a small blade screwdriver ready. After unpacking all

the panels, visually inspect the corners. These are the most susceptible to damage through the shipping

and handling process. If you find a corner bent out of place, use your hand and gently move the corner back

to the designed shape. Also during shipping and handling some of the tabs used for engaging the panels

together may have become closed. Visually inspect all panels and if found that some are closed, use a small

blade screwdriver to push the tabs from behind to open slightly (it is recommend to push tabs out slightly for

ease of assembly, and then tap back down with a rubber mallet, to tighten engagement). A example of

pushing the tabs out and how the engagement process works, is shown below.

Getting Started

Piece with tab

goes under piece

with rectangular

hole

Slide part

Tab fully engaged

Push tab slightly

from back side

to open

Small blade

screwdriver

Tap tab with rubber

mallet to tighten

engagement

Step 1 - Side Assembly

First step is to identify the right side panel and the left

side panel. Identify by taking one of the panels and

place the tab edge facing down. Now look at the top and

bottom edges. The top of the side has a notches on the

flanges, and the bottom has a bend inward (see figure

1). Place the corresponding side panel under the back

assembly making sure the tabs of the side panel ride into

the rectangular holes of the back assembly. Slide the

parts together making sure that the tabs and rectangular

holes fully engage (if properly completed, the side and

back assembly will be even at both ends. After assuring

the correct side is fastened to the back assembly and the

tab engagements are complete, tap tabs down with a

rubber mallet to tighten the engagement. Repeat the

same process for the opposite side panel.

Figure 1 - Side Assembly

Side top flange notches

Back’s

rectangular

holes

Assembly Instructions : Edsal 3006KA & 3007KA Series Storage Cabinets Page 3

Step 3 - Bottom Assembly

Attach the bottom to the cabinet. Place the bottom

into the interior of the assembled unit and insert the

rear and side flanges of the bottom into the tabs of the

back and side panels by pushing the bottom squarely

down. The front flange of the bottom will install over

the return flange of the door frame kick plate (see fig-

ure 3 for reference).

Figure 3 - Bottom Assembly

Door frame

Tabs located on the

front flange of sides.

(opposite side also)

Bottom front flange

installs over flange

of kick plate.

Bottom

Side flanges to attach

bottom to sides.

(opposite side also)

Back flanges to attach

bottom to backs.

Figure 4 - Top Assembly

Top

Tab locations for

top to sides

(opposite side also)

Tab locations for

top to back

Holes for tabs located

on the under side of

the frame.

(opposite side also)

Door frame kick

plate flange.

(

Bottom installs over flange)

Door frame locking tab.

Push down to lock.

(opposite side also)

Figure 2 - Door Frame Assembly

Hole locations for top to unit.

(opposite side & back also)

Step 4 - Top Assembly

Place the unit upright and place on a level surface

to insure the unit is square. Now to install the top.

Place the top over the assembled unit. The top will

fit over the assembled unit allowing the inside of the

top bracket holes to properly align with the tabs

located on the inside of the back and sides. After

assuring that the tabs and holes are aligned, push

down on all outside edges of the top to snap the top

into place (see figure 4 for reference.)

Step 2 - Door Frame Assembly

Take the door frame assembly and fasten it to the

sides. Place the rectangular holes located on the

rear of door frame into the tabs located on the front

flange of the side panels (if necessary, push tabs

slightly out to assist in the engagement process).

Open one door at a time to see if all tabs on both left

and right side panels are inserted and aligned to the

rectangular holes of the frame (doors are not

shown in the picture to assist in the graphic il-

lustration), then slide the frame down so that all the

tabs fully engage. Next locate the locking tabs on

the top ends of the door frame. Using a screw

driver, push down on the locking tabs to prevent the

door frame from moving out of place. (see figure 2

for reference).

NOTE : DOORS ARE NOT SHOWN IN GRAPHIC

FOR ILLUSTRATION PURPOSES.

Assembly Instructions : Edsal 3006KA & 3007KA Series Boltless Storage Cabinets Pa

ge 4

Step 5 - Shelf Assembly

The unit is now ready for the shelves. Holding the shelf,

notice there are square and round cutouts on the edge of

the part. The square cutouts will install to the back of the

unit, and the round to the front. First select a level for

the shelf by selecting a set of square notches located

inside the unit on the back left and back right sides. A

series of round holes are located on the inside of the left

and right hand side panels near the hinges. Using a

shelf clip, insert the upper notch into a round hole oppo-

site the selected square holes where the shelf is to be

located. Push and “snap” the lower notch of the clip into

place using the next lowest round hole. Repeat the shelf

clip installation on the opposite corresponding side. To

insert the shelf, place the end with the square cutout to

the rear of the unit. Angle the shelf so that the shelf will

engage the square notches on the back and lower onto

the front shelf clips. Repeat the process for all remaining

shelves.

Figure 5 - Shelf Assembly

Upper notch

Lower notch

Shelves

Figure 6 - Final Assembly

Step 6 - Final Assembly

To complete the unit, the locking handle needs to be in-

stalled on the right hand door. Follow the assembly in-

structions as written on the handle hardware bag. Help-

ful hints on installation: The door rods will slide into

small plastic guides on the door. Install the handle to the

right hand door, then place the cam in position. Slide the

tip of the door rod into the lower plastic guide and posi-

tion the door rod onto the pin located on the cam and

hold it in place. Install the other door rod in the upper

plastic guide and position onto pin located on the cam.

Install the remaining hardware. If the cabinet is not lo-

cated on a level surface, two (2) leg levelers have been

supplied. Install the cage nut over the holes located in

the bottom front of the kick plate, or on the bottom back

return flanges of the sides. Install the threaded leg lev-

eler into the nut, and adjust as necessary.

Right Hand Door

Handle Location

Front Leg Leveler

Holes located

On Bottom of

Cabinet at these

Points

Rear Leg Leveler

Holes located On

Bottom of Cabinet

at this Point

(opposite side also)

Edsal 3006, 3007 Assembly Manual

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