Edsal 3000 Assembly Manual

Type
Assembly Manual

This manual is also suitable for

Edsal 3000 is a quick-assemble welded frame storage cabinet designed for efficient and secure storage of various items. Its sturdy construction and spacious interior make it ideal for use in offices, warehouses, workshops, and even homes. With its adjustable shelves, you can customize the storage space to accommodate items of different sizes and shapes. The locking handle ensures the safety and privacy of your belongings, while the leveler and cage nut provide stability and easy adjustment on uneven surfaces.

Edsal 3000 is a quick-assemble welded frame storage cabinet designed for efficient and secure storage of various items. Its sturdy construction and spacious interior make it ideal for use in offices, warehouses, workshops, and even homes. With its adjustable shelves, you can customize the storage space to accommodate items of different sizes and shapes. The locking handle ensures the safety and privacy of your belongings, while the leveler and cage nut provide stability and easy adjustment on uneven surfaces.

Use Caution when handling and assembling metal parts. The metal may have sharp edges or corners.
The use of protective gloves is recommended. Do not use this unit for anything that is outside the de-
signed function of storage. Do not store loose or heavy items on the top shelves or on the top of the
unit, for they create a falling hazard that can injure yourself or others. Always remember to use proper
lifting techniques when moving either the boxed or assembled unit.
Safety Instructions
Safety Instructions
Safety Instructions
It is recommended that the cabinets are assembled by more than one person. Use of a raised
flat surface during assembly is highly recommended. During shipping and handling, some of the
panels that are used for assembly may have become bent. Use your hand to pry up or push the
parts back to their original form. To assure that the unit is square. Make sure that the unit is
placed on a level surface, as this may effect the performance of the unit.
General instructions
General instructions
General instructions
Should you have any comments, damage, missing parts, or problems with assembly of this unit please feel free to contact
our Edsal manufacturing facility at, (773) 475-3000 and request customer service. We can also be reached on the internet
at the following email address : customerservice@edsal.com.
To obtain replacement parts, please provide the following information :
- Model # - Part # & Description - Location Purchased - Date Purchased
A
B
C
D
E
F
G
H
I
J
K
Page 1
(F) Shelves
Back
Right Hand Side
Left Hand Side
Top
Bottom
Shelves
Shelf Clips
Door Frame
Door rods
Locking Handle
Leg Leveler & Nut
1
1
1
1
1
4
8
1
2
1
2
CUBK7837 KA
CUSD7820R KA
CUSD7820L KA
CUTO3820 KA
CUBO3617-1 KA
CUSH3718-1 KA
7000CLP
3000FRAME KA
CUDR3500 KA
201L
Leveler 100
1
1
1
1
1
4
8
1
2
1
2
CUBK7837 KA
CUSD7826R KA
CUSD7826L KA
CUTO3826 KA
CUBO3623-1 KA
CUSH3724-1 KA
7000CLP
3001FRAME KA
CUDR3500 KA
201L
Leveler 100
Required Tools
Required Tools
Required Tools
Small Screwdriver
Rubber Mallet
(B) Right Hand Side (C) Left Hand Side
(I) Door Rods
(G) Shelf Clips
(J) Locking Handle
Consumer Products Division
Edsal Manufacturing Company
4400 South Packers Avenue
Chicago, IL 60609
www.edsal.com
Made In China
(A) Back
(H) Door Frame
(D) Top (E) Bottom
(K) Leg Leveler &
Cage Nut
Quick Assemble Welded Frame Storage Cabinets
MODELS
3000
3000
3000
-
-
-
1UEY1
1UEY1
1UEY1
-
-
-
1UEY2
1UEY2
1UEY2
-
-
-
1UEY3
1UEY3
1UEY3
3001
3001
3001
-
-
-
1UEY4
1UEY4
1UEY4
-
-
-
1UEY5
1UEY5
1UEY5
-
-
-
1UEY6
1UEY6
1UEY6
Part List & Product Specification
Part List & Product Specification
Part List & Product Specification
(patent pending)
(patent pending)
(patent pending)
Reference
Reference
Reference
Description
Description
Description
4 Shelf
4 Shelf
4 Shelf
78” h x 24” d x 36” w
78” h x 24” d x 36” w
78” h x 24” d x 36” w
3001
3001
3001
-
-
-
1UEY4
1UEY4
1UEY4
-
-
-
1UEY5
1UEY5
1UEY5
-
-
-
1UEY6
1UEY6
1UEY6
4 Shelf
4 Shelf
4 Shelf
78” h x 18” d x 36” w
78” h x 18” d x 36” w
78” h x 18” d x 36” w
3000
3000
3000
-
-
-
1UEY1
1UEY1
1UEY1
-
-
-
1UEY2
1UEY2
1UEY2
-
-
-
1UEY3
1UEY3
1UEY3
This instruction sheet was designed to help you assemble this unit in the proper way, please follow them using all
parts and fasteners provided. Any alteration or deviation from this instruction sheet can result in unit failure. If
you have any assembly problems or questions, please feel free to contact our Edsal manufacturing facility at
(773) 475-3000 during the hours of 9:00 a.m. to 5:00 p.m. central standard time and ask for customer service.
We have people available to assist you if need be with any part of this assembly process.
IT IS HIGHLY RECOMMENDED TO ASSEMBLE THIS UNIT AT EYE LEVEL, AND WITH THE HELP OF AN
ADDITIONAL PERSON. Using a RAISED surface such as a TABLE or DESK, will greatly EASE the ASSEMBLY
PROCESS. Assembly attempted on a much lower surface such as the floor, is still possible but does make the
assembly process longer and harder. During the shipping and handling of this product, some of the panels may
have a MINOR bend such as on a corner, door hinge pin, or a tab. This minor variation can be REPAIRED SIM-
PLY by using a SMALL TOOL or your HAND to move the material back to its designed form. A example will be
outlined in the “GETTING STARTED” section listed below. Some of the materials used in the packaging to pro-
tect the parts from damage may leave dust or smudges on the steel panels. It is RECOMMENDED AFTER AS-
SEMBLY IS COMPLETE to use a MILD SOAP and WATER with a SOFT CLOTH to wipe the unit clean.
Assembly Instructions : Edsal 3000KA & 3001KA Series Storage Cabinets Page 2
Assembly Instructions : Edsal 3000KA & 3001KA Series Storage Cabinets Page 2
Assembly Instructions : Edsal 3000KA & 3001KA Series Storage Cabinets Page 2
Important Please Read First
Important Please Read First
Important Please Read First
This assembly process uses tabs, notches, rectangular, and square holes to hold the parts together. To
speed the assembly process, have a rubber mallet, and a small blade screwdriver ready. After unpacking all
the panels, visually inspect the corners. These are the most susceptible to damage through the shipping
and handling process. If you find a corner bent out of place, use your hand and gently move the corner back
to the designed shape. Also during shipping and handling some of the tabs used for engaging the panels
together may have become closed. Visually inspect all panels and if found that some are closed, use a small
blade screwdriver to push the tabs from behind to open slightly (it is recommend to push tabs out slightly for
ease of assembly, and then tap back down with a rubber mallet, to tighten engagement). A example of
pushing the tabs out and how the engagement process works, is shown below.
Getting Started
Getting Started
Getting Started
Piece with tab
goes under piece
with rectangular
hole
Slide part
Slide part
Tab fully engaged
Push tab slightly
from back side
to open
Small blade
screwdriver
Tap tab with rubber
mallet to tighten
engagement
Step 1 - Side Assembly
First step is to identify the right side panel and the left
side panel. Identify by taking one of the panels and
place the tab edge facing down. Now look at the top and
bottom edges. The top of the side has a notches on the
flanges, and the bottom has a bend inward (see figure
1). Place the corresponding side panel under the back
assembly making sure the tabs of the side panel ride into
the rectangular holes of the back assembly. Slide the
parts together making sure that the tabs and rectangular
holes fully engage (if properly completed, the side and
back assembly will be even at both ends. After assuring
the correct side is fastened to the back assembly and the
tab engagements are complete, tap tabs down with a
rubber mallet to tighten the engagement. Repeat the
same process for the opposite side panel.
Figure 1 - Side Assembly
Side top flange notches
Back’s
rectangular
holes
Assembly Instructions : Edsal 3000KA & 3001KA Series Storage Cabinets Page 3
Assembly Instructions : Edsal 3000KA & 3001KA Series Storage Cabinets Page 3
Assembly Instructions : Edsal 3000KA & 3001KA Series Storage Cabinets Page 3
Step 2 - Door Frame Assembly
Take the door frame assembly and fasten it to the
sides. Place the rectangular holes located on the
rear of door frame into the tabs located on the front
flange of the side panels (if necessary, push tabs
slightly out to assist in the engagement process).
Open one door at a time to see if all tabs on both left
and right side panels are inserted and aligned to the
rectangular holes of the frame (doors are not
shown in the picture to assist in the graphic il-
lustration), then slide the frame down so that all the
tabs fully engage. Next locate the locking tabs on
the top ends of the door frame. Using a screw
driver, push down on the locking tabs to prevent the
door frame from moving out of place. (see figure 2
for reference).
Step 3 - Bottom Assembly
Attach the bottom to the cabinet. Place the bottom
into the interior of the assembled unit and insert the
rear and side flanges of the bottom into the tabs of the
back and side panels by pushing the bottom squarely
down. The front flange of the bottom will install over
the return flange of the door frame kick plate (see fig-
ure 3 for reference).
Figure 3 - Bottom Assembly
Door frame
Tabs located on the
front flange of sides.
(opposite side also)
Bottom front flange
installs over flange
of kick plate.
Bottom
Side flanges to attach
bottom to sides.
(opposite side also)
Back flanges to attach
bottom to backs.
Step 4 - Top Assembly
Place the unit upright and place on a level surface
to insure the unit is square. Now to install the top.
Place the top over the assembled unit. The top will
fit over the assembled unit allowing the inside of the
top bracket holes to properly align with the tabs
located on the inside of the back and sides. After
assuring that the tabs and holes are aligned, push
down on all outside edges of the top to snap the top
into place (see figure 4 for reference.)
Figure 4 - Top Assembly
Top
Tab locations for
top to sides
(opposite side also)
Tab locations for
top to back
Holes for tabs located
on the under side of
the frame.
(opposite side also)
Door frame kick
plate flange.
(
Bottom installs over flange)
Door frame locking tab.
Push down to lock.
(opposite side also)
Figure 2 - Door Frame Assembly
Hole locations for top to unit.
(opposite side & back also)
NOTE : DOORS ARE NOT SHOWN IN GRAPHIC
FOR ILLUSTRATION PURPOSES.
Assembly Instructions : Edsal 3000KA & 3001KA Series Storage Cabinets Page 4
Assembly Instructions : Edsal 3000KA & 3001KA Series Storage Cabinets Page 4
Assembly Instructions : Edsal 3000KA & 3001KA Series Storage Cabinets Page 4
Step 5 - Shelf Assembly
First select a level for the shelf by selecting a set of
square notches located inside the unit on the back left
and back right sides. A series of round holes are located
on the inside of the left and right hand side panels near
the hinges. Using a shelf clip, insert the upper notch into
a round hole opposite the selected square holes where
the shelf is to be located. Push and “snap” the lower
notch of the clip into place using the next lowest round
hole. Repeat the shelf clip installation on the opposite
corresponding side. To insert the shelf, angle the shelf
so that the shelf will engage into the square notches of
the back panel and lower onto the front shelf clips. Re-
peat the process for all remaining shelves.
Figure 5 - Shelf Assembly
Step 6 - Final Assembly
To complete the unit, the locking handle needs to be in-
stalled on the right hand door. Follow the assembly in-
structions as written on the handle hardware bag. Help-
ful hints on installation: The door rods will slide into
small plastic guides on the door. Install the handle to the
right hand door, then place the cam in position. Slide the
tip of the door rod into the lower plastic guide and posi-
tion the door rod onto the pin located on the cam and
hold it in place. Install the other door rod in the upper
plastic guide and position onto pin located on the cam.
Install the remaining hardware. If the cabinet is not lo-
cated on a level surface, two (2) leg levelers have been
supplied. Install the cage nut over the holes located in
the bottom front of the kick plate, or on the bottom back
return flanges of the sides. Install the threaded leg lev-
eler into the nut, and adjust as necessary.
Figure 6 - Final Assembly
Right Hand Door
Handle Location
Front Leg Leveler
Holes located
On Bottom of
Cabinet at these
Points
Rear Leg Leveler
Holes located On
Bottom of Cabinet
at this Point
(opposite side also)
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Edsal 3000 Assembly Manual

Type
Assembly Manual
This manual is also suitable for

Edsal 3000 is a quick-assemble welded frame storage cabinet designed for efficient and secure storage of various items. Its sturdy construction and spacious interior make it ideal for use in offices, warehouses, workshops, and even homes. With its adjustable shelves, you can customize the storage space to accommodate items of different sizes and shapes. The locking handle ensures the safety and privacy of your belongings, while the leveler and cage nut provide stability and easy adjustment on uneven surfaces.

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