RM Super Sky Surfer 2000 Assembly Instructions Manual

Category
Toy vehicles
Type
Assembly Instructions Manual
Copyright © 2013 Ready Made RC, LLC
1
Super Sky Surfer 2000 Assembly Instructions
Note: Plug and Play version of the Sky Surfer comes with fuselage pre-glued and motor/servos installed. If you
wish to route antennas or wires through the tail, we suggest buying the kit as it will prove difficult after gluing.
Items required for completion of Sky Surfer:
Medium CA
Blue thread lock compound.
Small Phillips screwdriver
Sharp hobby knife
15-20 min Epoxy
1. Verify all components are
included.
Kit shown in picture:
- Fuselage with canopy
- Wings and Carbon spar
- Horizontal and Vertical
stabilizer
- Tail bracket “T” plate
- Wing wheels with
wires/brackets
- Servos covers with arm
shield
- Propeller
- Control horns with fastener
bag
- 4x 17g servos with arms
(PNP)
- Motor with prop adapter
(PNP)
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2
2. Ensure that all control
surfaces are easily flexible
by gently working them
through the motion.
- For the wings on PNP
version, you will need to
disconnect servo from horn
to pre-flex.
3. Prepare control horns for
glue by scoring the surface
with a hobby knife to assist
with adhesion.
- Also, gently score the foam
cavity to allow glue to seep
in further for more strength.
4. Pre fit horns into cavities
prior to gluing. You may
need to trim some plastic
flashing in order to fit.
- Add glue to cavity and press
firmly. It is alright to have a
small amount come back up
around the outside.
5. Ensure that servos are at 90*
and attach servo horn.
Second servo will need to
have horn on opposite side
for opposing wing.
- If you do not have a servo
centering tool, use your radio
and receiver.
Copyright © 2013 Ready Made RC, LLC
3
6. Install servo into housing as
shown. Some trimming of
the posts may be required
depending on brand of servo.
- Install rod into second hole
from the outside.
7. Connect servo wire and
insert housing into wing.
Keep the servo wire towards
the gap at the back of the
servo to ensure it does not
get caught up when
operating.
- Secure with fasteners.
8. Insert push rod stopper into
second hole and secure with
nut. Do not clamp down with
nut. Leave it barely loose
enough to rotate. Use thread
locker on the outside of nut
to secure.
- Caution: Thread locker can
weaken plastics, so do not let
them come into contact.
9. Partially insert small machined
screw into stopper along with thread
locker. Again, be sure that servo is
at 90* and control surface is flush
with the wing. Insert rod into
stopper.
- Tighten down on the Phillips
screw while using opposite
hand to support control horn,
preventing tear out.
- Repeat steps 5-10 on
opposite wing.
Copyright © 2013 Ready Made RC, LLC
4
10. Locate tail bracket “T” plate
shown in picture. Dry fit into rudder
and then glue into place. Bracket
should be flush with rudder surface.
11. Note: If your setup requires
wiring through the tail, now is the
time to do so. I have added a 36”
Dragon Link antenna. Room was
made by cutting small notches in the
ribs.
- Pull apart halves of fuselage.
Note where points of contact
are. Mix epoxy and work
your way around one half of
fuselage. Carefully join
halves and gently secure
with clamps or other
preferred method.
Continually inspect for
separated sections and press
them together as glue sets.
12. Insert ESC motor wires through
wing channel and push through
access hole.
- Partially insert motor
housing onto fuselage and
pull wires through. Check
that motor housing has 4
lock nuts installed in back.
13. Dry fit housing to be sure it can
seat fully. Apply CA to housing
contact points while being careful to
avoid wires. Be sure that housing is
completely set and forward while
holding in place.
Copyright © 2013 Ready Made RC, LLC
5
14. Attach motor mount bracket to
back of motor with the 4 Phillips
machined screws. Use blue thread
locker to secure.
- Attach prop mount to front
of motor using 4 cap hex
screws. Tighten in an “X”
pattern. Use blue thread
locker to secure.
15. Connect motor wires to ESC
wires. Before securing the motor to
housing, check for proper motor
direction in relation to the prop. To
test, temporarily connect ESC,
Radio, battery, and apply a small
amount of throttle. Do not attach
prop for this test.
- If motor is rotating in the
wrong direction, simply
swap any 2 of the wires, and
direction will change.
16. Once you have checked for
proper motor direction, push excess
wire through access hole and bolt
motor to housing using the 4 Phillips
machined screws. Thread locker is
not needed due to lock nuts.
17. Align horizontal stabilizer with
bracket on fuselage and fit into
place.
Copyright © 2013 Ready Made RC, LLC
6
20. Insert rudder into fuselage cavity
and on top of horizontal stabilizer. T
bracket should fit directly into
stabilizer. Check for proper
alignment through the bottom again
as well. Secure with 2 Phillips
machines screws.
- A small amount of trimming
may be required if the front
of the rudder does not slide
in easily.
21. Attach control rod stopper to
rudder and elevator to control horns.
Note that for the rudder, the stopper
should be on top, and on the right
side for the elevator. Do not clamp
down onto horn with nut.
- Use blue thread locker on
outside of nut to avoid
contact with the horn.
22. Pull servo wires through servo
plate and screw into place. Elevator
servo should be facing the back of
the fuselage. Rudder servo should be
facing the front.
- Some extra trimming of the
servo mounting plate may be
required with different
brands of servos.
Copyright © 2013 Ready Made RC, LLC
7
23. Trim servo horns down to 3
rd
hole as shown.
24. Center servos at 90* with radio
or with servo centering tool.
25. Attach servo horns and check for
proper clearance through full
rotation. Leave at 90*.
Copyright © 2013 Ready Made RC, LLC
8
26. Insert control rod into stoppers
for rudder and elevator. Secure with
screws and blue thread locker while
being sure that control surface is
flush with stabilizers.
27. Balance prop and slide over prop
adapter. Be sure to align the hex
section at the base of adapter with
that of the prop as shown as you
tighten down.
28. Wing wheels (optional) Dry fit
into wings. Gear should be swept
back from front. Separate wire
landing gear from housing by
pressing tabs together. Glue hosing
into wing with epoxy.
- Important: Only apply glue
where housing touches wing.
Otherwise, you will not be
able to insert tabs/wire.
29. After allowing epoxy to set,
inset wire back into housing and
secure by pressing tabs fully into
place.
Copyright © 2013 Ready Made RC, LLC
9
30. Dry fit canopy hinge and glue
into place with epoxy. Be sure that
hinge stays in place while it sets.
31. Use epoxy to fasten canopy
magnet into fuselage. Check for
correct polarization first, and cover
with masking tape. Allow to dry
with canopy in place.
32. Carefully slide one wing into
fuselage while aligning with the
frame’s spar opening.
- Avoid getting the servo wire stuck
in different positions while inserting
wing.
- Make servo connections if you are
using a “Y” harness or feed wires
through fuselage. Slide in spar from
opposite side, followed by
remaining wing.
34. Once wings are fully seated, flip
model over and tighten down on
spar with Phillips screws located
under the wing.
Copyright © 2013 Ready Made RC, LLC
10
35. Install your preferred receiver
and check for proper servo direction.
The suggested center of gravity
(CG) for the Sky Surfer 2000 is
105mm from the leading edge of the
wing. Make a small mark on the
wing and assure that CG is correct
before first flight.
Happy flying!
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RM Super Sky Surfer 2000 Assembly Instructions Manual

Category
Toy vehicles
Type
Assembly Instructions Manual

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