Ag Leader Technology DirectCommand Installation Instructions Manual

Brand
Ag Leader Technology
Model
DirectCommand
Type
Installation Instructions Manual
DirectCommand
Installation
Apache AS715/1010/1210 (MY 2009-2010)
Ag Leader Technology
PN: 2005943 Rev. D December 2013 Page 1 of 13
Note: Indented items indicate parts included in
an assembly listed above
Part Name/Description
Part Number
Quantity
DirectCommand Kit
4100589
1
Generic Cable Installation Kit
2000901-1
1
Hardware Kit – Large Module
2001354-1
1
Installation Instructions
2005943
1
CAN Bus Y-Splice
4000137
1
CAN Bus Terminator
4000141
1
Liquid Product Control Module
4000394
1
CAN Bus Stub – 8 in.
4000450-1
1
Flow Control Cable
4000451-6
1
Implement Stub
4000495-1
1
Apache Switchbox Adapter
4001615
1
10 Section Boom Cable
4001792-6
1
Hi-Current Power/CAN Bus Extension
4001808-24
1
Power Cable
4002016-5
1
Auxiliary Input Module Kit
4100506
1
Deutsch Dust Plug – 6-pin
2002899-6
1
CAN Y-Splice
4000137
1
CAN Bus Stub – 1 ft.
4000219-1
1
Auxiliary Input Module
4000437
1
RAM Rail Mount Kit
4100101
1
RAM 201UD – 5” Arm
4000279
1
RAM 2461U – Base
4000280
1
RAM 235U – Base, Double U-Bolt
4000281
1
Ag Leader Technology
DirectCommand
Installation
Apache AS715/1010/1210 (MY 2009-2010)
Page 2 of 13 December 2013 PN: 2005943 Rev. D
Notices
You will save time and prevent wrong installation of components
by closely following these step-by-step instructions. If you have
questions, call Ag Leader Technology at 515-232-5363 x 1.
Direction words (LEFT and RIGHT) are commonly used when
describing an installation procedure. Interpret direction words as if
standing behind equipment and looking forward.
Signal words (CAUTION, IMPORTANT and NOTE) are provided
to draw attention to information that is important for the
safe/correct installation and operation of this product.
• CAUTION – will alert you to situations that will impact the
physical safety of you or others.
• IMPORTANT – will alert you to the potential for damage to
the product or loss of data.
• NOTE – will provide you with additional information to
simplify a procedure or clarify a process.
This DirectCommand kit fits the following
Apache AS715, AS1010, AS1210 (MY 2009-2010)
• Read all instructions first to familiarize yourself with the
installation procedures.
• Keep parts list and installation instructions for use as a
reference after completing installation.
Contents
Section Heading
Page
Common Components
3
Component and Cable Layout
4
Safety Notices
5
Installing the Display
6
Installing the Cab Cabling and Auxiliary Input Module
7
Installing the External Cabling and Liquid Control Module
10
Setting Up the Display
13
DirectCommand
Installation
Apache AS715/1010/1210 (MY 2009-2010)
Ag Leader Technology
PN: 2005943 Rev. D December 2013 Page 3 of 13
Components
This section contains illustrations of components common to all
DirectCommand installations. Their purpose is to ensure proper
identification and installation in the sections that follow.
CAN Bus connectors
1. Terminator
PN: 4000141
2. Plug
PN: 4000136 – Not all applications
3. Y Splice
PN: 4000137
1. Auxiliary Input Module
2. Liquid Product Control Module
Brown Seal
Blue Seal
Ag Leader Technology
DirectCommand
Installation
Apache AS715/1010/1210 (MY 2009-2010)
Page 4 of 13 December 2013 PN: 2005943 Rev. D
and Cable
Layout
DirectCommand
Installation
Apache AS715/1010/1210 (MY 2009-2010)
Ag Leader Technology
PN: 2005943 Rev. D December 2013 Page 5 of 13
Notices
CAUTION: Sprayer booms should be lowered to ground or on
mechanical safety stops before starting work. Do not work under
sprayer booms supported by hydraulic system only. Turn off
sprayer and wait for all machine motion to stop before starting
work. Set parking brake.
CAUTION: Be sure to wear proper eye protection when using any
power tools, such as when drilling any mounting holes.
IMPORTANT: Check behind vehicle and implement panels for any
hoses, wiring, controls, etc. that could be damaged when drilling
any mounting holes.
IMPORTANT: Disconnect the Display, DirectCommand
components and flow meter from electrical system when welding
on equipment or jump starting unit to prevent component damage
due to power surges or excessive current
IMPORTANT: If using a non Ag Leader GPS receiver, make sure
to install the Null Modem Cable, included in the Display kit, to
prevent damage to the Display or the GPS receiver.
IMPORTANT: Use the Dielectric grease to coat the seals and
terminals of each connector that will be exposed to weather or
chemicals as you plug them in.
NOTE: Be sure to follow the alignment keys on the plugs and the
receptacles carefully. Do not use excessive force when mating
connectors.
Ag Leader Technology
DirectCommand
Installation
Apache AS715/1010/1210 (MY 2009-2010)
Page 6 of 13 December 2013 PN: 2005943 Rev. D
the Display
Parts required for procedure:
• (1) Ag Leader INTEGRA Display
PN: 4002000
Or
• (1) EDGE Display
PN: 4001500
Or
• (1) Insight Display
PN: 4001000
From RAM Mount Kit:
• (1) RAM 201UD – 5” Arm
PN: 4000279
• (1) RAM 2451U – Base
PN: 4000280
• (1) RAM 235U - Base Double U-Bolt
PN: 4000281
Installing the
Display
1. Turn on the current control console, if equipped with one, and
copy down the boom section widths and flow meter calibration
number.
NOTE: The Raven flow meter calibration is in pulses per
10 gallons, the Ag Leader Display requires pulses per
gallon for calibration. To calculate the appropriate values,
divide the Raven Calibration number by 10 before entering
into the Display.
NOTE:
The Raven boom section widths are in inches, the Ag
Leader Display requires boom widths in feet. Divide the Raven
widths by 12 before entering the widths into the Ag Leader
Display.
2.
Run the machine one last time to make sure all of the rate control
components are in working order before removing the console.
Verifying that all of the rate control components work properly will
help with any potential troubleshooting issues after the
installation.
3. Disconnect the cable from the back of the rate control console
and remove the console and cabling from the cab.
4. Lay the Display face down on a stable surface and align the four
holes in the RAM Mount Base PN: 4000280 with the mounting
holes in the back of the Display. Using the four Phillips pan head
screws and lock washers, secure the bracket to the Display.
5. Take the RAM Base, Double U-bolt PN: 4000281 from the RAM
Rail Mount Kit. Use the two U-bolts, nuts and washers to fasten
the mount to the rail in the right front corner of the cab.
DirectCommand
Installation
Apache AS715/1010/1210 (MY 2009-2010)
Ag Leader Technology
PN: 2005943 Rev. D December 2013 Page 7 of 13
Display Mounting Rail
6. Mount the Display in a convenient place for operation, but out of
the operator’s line of sight while operating the sprayer.
the Cab
Cabling and
Auxiliary
Input
Module
Parts required for procedure:
From Direct Command Kit:
• (1) Apache Switchbox Adapter
PN: 4001615
• (1) Power Cable
PN: 4002016-5
From Auxiliary Input Module Kit:
• (1) Deutsch Dust Plug – 6-pin
PN: 2002899-6
• (1) CAN Y-Splice
PN: 4000137
• (1) CAN Bus Stub – 1 ft.
PN: 4000219-1
• (1) Auxiliary input Module
PN: 4000437
From Display Kit or Display Cable Kit 4100814
• (1) Power Control Relay
PN: 4000708-1
• (1) Display Cable
PN: 4001608-12
Installing the
Cab Cabling and
Auxiliary Input
Module
1. Mount the Auxiliary Input Module, PN: 4000437, behind the
operators seat.
NOTE: Make sure to leave enough room for routing
cables avoiding any pinch points.
2. Connect the round 28-pin connector on the Display Cable, PN:
4001608-
12, to the connector on the back of the InSight or EDGE
Display, or the connector labeled MAIN on the back of the
Ag Leader INTEGRA display.
Ag Leader Technology
DirectCommand
Installation
Apache AS715/1010/1210 (MY 2009-2010)
Page 8 of 13 December 2013 PN: 2005943 Rev. D
3. Route the opposite end of the Display Cable towards the
Auxiliary Input Module.
4. Connect the Power Control Relay, PN: 4000708-1, to the Display
Cable at the black 4-pin Weatherpack Connector.
5. Connect the single end of the CAN Y-Splice, PN: 4000137, from
the Auxiliary Input Module Kit to the mating connector on the
Display Cable.
6. Connect the Round 4-pin plug of the CAN Bus Stub – 1 ft. PN:
4000219-1 into the gray side of the CAN Y-Splice.
7. Connect the opposite end of the CAN Bus Stub into the mating
receptacle on the Auxiliary Input Module labeled CAN BUS.
8. Disconnect both connectors on the factory Switchbox from the
machine harness. Connect the green plug from the Switchbox
into the mating connector on the Auxiliary Input Module labeled
SWITCH A.
Electrical connections behind seat and console
9. Connect the brown plug from the switchbox into the brown
receptacle on the Switchbox Adapter Cable PN: 4001615.
10. Plug the brown plug on the Switchbox Adapter Cable labeled
DirectCommand
Installation
Apache AS715/1010/1210 (MY 2009-2010)
Ag Leader Technology
PN: 2005943 Rev. D December 2013 Page 9 of 13
“AUXILIARY INPUT MODULE” into the Auxiliary Input Module
receptacle labeled SWITCH B.
11. Connect the brown plug labeled “APACHE” on the Switchbox
Adapter Cable into the machine harness.
12. Use the Deutsch 6-Pin Dust Plug, PN: 2002899-6, to fill the
empty receptacle labeled RADAR on the Auxiliary Input Module.
NOTE: If a backup radar or wheel speed sensor has been
installed on the machine, contact your Ag Leader Dealer
for the appropriate cabling to connect the Radar to the
Auxiliary Input Module
13. Locate the Power Studs in the cab shown in the figure above.
Connect the fused wires from the Power Cable, PN: 4002016-5
to the Positive Terminal, and the black wires to the Negative
Terminal.
14. Route the opposite end of the Power Cable towards the Auxiliary
Input Module. Connect the 3-pin Weatherpack Tower of the
Power Cable to the mating connector on the Display Cable.
Ag Leader Technology
DirectCommand
Installation
Apache AS715/1010/1210 (MY 2009-2010)
Page 10 of 13 December 2013 PN: 2005943 Rev. D
the External
Cabling and
Liquid
Control
Module
Parts required for procedure:
From Direct Command Kit:
• (1) Hardware Kit – Large Module
PN: 2001354-1
• (1) CAN Y-Splice
PN: 4000137
• (1) CAN Bus Terminator
PN: 4000141
• (1) Liquid Control Module
PN: 4000394
• (1) CAN Bus Stub – 8 in.
PN: 4000450-1
• (1) Flow Control Cable
PN: 4000451-6
• (1) Implement Plug
PN: 4000495-1
• (1) 10 Section Boom Cable
PN: 40001792-6
• (1) Hi-Current Power/CAN Bus Ext.
PN: 4001808-24
Installing the
External Cabling
and Liquid
Control Module
1. Connect the 2 pin Deustch Receptacle on the Hi-Current
Power/CAN Bus Extension Cable, PN: 4001808-24, to the
mating plug on the Power Cable
2. Connect the Round 4 pin connector on the same end of the
extension cable into the Black Side of the Y-Splice installed
previously.
3. Route the opposite end of the extension cable out of the cab
through the hole in the floor next to the power studs shown in the
picture below.
Hole in floor for routing cables
4. Route the extension cable along the chassis towards the back of
the sprayer, and up the back of the boom along existing cabling
and sprayer plumbing and into the enclosure located on the
center of the boom.
DirectCommand
Installation
Apache AS715/1010/1210 (MY 2009-2010)
Ag Leader Technology
PN: 2005943 Rev. D December 2013 Page 11 of 13
NOTE: When routing cable, avoid pinch points and leave
enough slack so that cable will not be damaged when the
boom is raised and lowered during operation.
Enclosure for mounting Liquid Control Module
5. Mount the Liquid Control Module PN: 4000394, in the Boom
Enclosure with the hardware provided in the Hardware Kit PN:
2001354-1.
6. Insert the Black Plug on the Implement Plug, PN: 4000495-1 into
the receptacle labeled AUXILIARY on the Liquid Control Module.
7. Connect the 2-pin plug on the Hi-Current Power/CAN Bus
Extension Cable into the 2-pin receptacle coming from the Liquid
Control Module.
8. Connect the single end of the CAN Y-Splice from the
DirectCommand Kit into the mating connector on the Hi-Current
Power/CAN Bus Extension Cable.
9. Plug the black 4 pin connector of the CAN Bus Stub – 8 in. into
the gray side of the Y-Splice.
10. Connect the opposite end of the CAN Bus cable into the
receptacle labeled CAN BUS on the Liquid Control Module.
11.
Plug the CAN Bus Terminator, PN: 4000141 into the black side of
the Y-Splice installed in Step 8.
Ag Leader Technology
DirectCommand
Installation
Apache AS715/1010/1210 (MY 2009-2010)
Page 12 of 13 December 2013 PN: 2005943 Rev. D
12. Plug the gray 12-pin plug on the 10 Section Boom Cable into the
receptacle labeled BOOM on the Liquid Control Module.
13. Route the opposite end of the 10 Section Boom Cable to the
sprayer boom valves. Disconnect the 4 pin Weatherpack
connectors on the Boom Valves from the machine harness.
14. Connect the 4 pin Weatherpack shrouds of the 10 Section Boom
Cable into the appropriate Boom Valve.
NOTE:
Leave dust caps installed on all unused connectors
in the 10 Section Boom Cable
15. Connect the gray 8-pin plug on the Flow Control Cable, PN:
4000451-6 into the receptacle labeled CHANNEL 1 on the Liquid
Control Module.
16. Route the opposite end of the Flow Control Cable towards the
Sprayer Flow Meter and Flow Control Valve.
17. Disconnect the 3-pin ConXall connector from the Flow Meter and
plug it into the mating connector on the Flow Control Cable.
18. Disconnect the 2 pin molded connector on the Flow Control
Valve, and reconnect it to the mating connector on the Flow
Control Cable.
19. Replace all covers removed during installation.
DirectCommand
Installation
Apache AS715/1010/1210 (MY 2009-2010)
Ag Leader Technology
PN: 2005943 Rev. D December 2013 Page 13 of 13
the Display
1. Refer to the Quick Reference Guide, PN: 2002831-38 for
setting up the Display
2. Enter the default settings from the following chart as an initial setup.
NOTE:
If it becomes necessary to change one of these default
settings make changes to one value at a time so that changes can be
evaluated accurately.
Setting
Name
Default
Value
Description
Control Valve
Configuration In Line
Servo Rate control is achieved through actuating a butterfly or ball valve in
the solution hose that goes to the booms. When the valve opens, the
flow increases, and when the valve closes, the flow decreases.
Valve
Response 1 100% Determines the speed of the servo valve when product control error
exceeds the Response Threshold setting. Decreasing the value will
cause the servo valve to run slower.
Valve
Response 2 24% Determines the speed of the servo valve when product control error is
less than the Response Threshold setting. Decreasing this value will
cause the servo valve to run slower.
Allowable
Error 2%
Determines the percent error that is allowed prior to the product
control system making any flow rate corrections. 2-3% is the normal
Allowable Error Range Too low of a setting will cause the system to
continually hunt for the target application rate. Too high of a setting
will cause excessive application error
Response
Threshold 3
Determines the control system switches between using Valve
Response 1 and Valve Response 2 speed settings. Decreasing this
value will have the overall effect of speeding up the servo valve
response. Increasing this value will have the overall effect of slowing
down servo valve response.
NOTE: Leaving all other valve control settings at the default value
and making a small adjustment to the Response Threshold is
usually all that is required to fine-tune the control system.
Flowmeter
Cal* *See Note This is the pulses per gallon through the flow meter. Note: Raven
flowmeter calibration numbers are in pulses per 10 gallons of product
flow. Divide the Raven calibration number by 10 before entering into
the Ag Leader Display.
* Verify the flowmeter calibration number by checking information tag on the flowmeter.
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Ag Leader Technology DirectCommand Installation Instructions Manual

Brand
Ag Leader Technology
Model
DirectCommand
Type
Installation Instructions Manual
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