AQUACLAVE Manual Flushing Membrane System
AquaClave® P5 REVERSE OSMOSIS WATER TREATMENT SYSTEM
01 Introduction of AquaClave®
02 What is reverse osmosis
03 Components & selected filters
04 Cartridge filters
05 The parts of AquaClave®
06 Tubing connection diagram
07 Installation diagram
08 Change filters
09 Change membrane
10 Installation instructions
12 How to apply the manual-flushing function
13 FAQ
14 Maintenance checking list
15 Memo
USER’S MANUAL
Aqualife Products® (Australia) Pty Ltd
Steam Sterilisor Water System
Thank you very much for selecting AQUALIFE. In order to bring the best use of
your system, please read the user’s manual carefully before installation and follow
the regulations.
Attention
This is a scientific instrument. Please ensure that only Aqualife® approved replacement
components are used. Inferior prefiltration, polishing filters and membranes may result in reduced
water quality and reduced system peformance. Please note that components designed for
home water treatment reverse osmosis system are NOT suitable for use in this system.
AQUACLAVE Manual Flushing Membrane System
ATTENTION
This AquaClave® water treatment system has been specifically
engineered to supply feed water to any steam sterilising equipment.
The product water is not recommended for human consumption.
Drinking water solutions are also available from Aqualife Products
(Australia) Pty Ltd.
IMPORTANT
The system has been engineered to operate within a controlled
environment. Where high water pressure risks exist above 860 Kpa
(125 psi) a 600 Kpa pressure limiting valve must be installed to
avoid nulliying the warranty.
Australian Plumbing Industry regulations require the installation
of a dualcheck valve and this is a plumber’s responsibility.
AQUACLAVE Manual Flushing Membrane System
Introduction of AQUACLAVE® RO P5
Manual Flushing Membrane System
Incorporating the best Reverse Osmosis (RO) technology the built-in manual
flushing membrane of the AquaClave® RO P5 brings you premium water
with less than 1 ppm in total dissolved solids quality at your finger tips! This
special easily-operated function can extend the service life of the RO
membrane. It also provides the ability to wash away carbon fines when
changing filters. AquaClave®RO P5 provides the quickest way to know the
quality of your water. The system is capable of removing over 99% of total
dissolved solids, +99% of all organics, and +99% of all bacteria.
AquaClave®RO P5 meets all different water quality needs. The total dissolved
solids (TDS) test meter should be used on every ocasion when drawing water
for use.
Specifications
•Production: 50LPD
•240Volt (50/60Hz) with a transformer
•Safety approval: TUV (EN60950) & CE MARK
The system has been designed to comply with Australian electrical
standards
•Special technical designs (Patented No.068018.flush membrane)
•100% factory tested and sterilized ready for installation
•Operation pressure:5-80 PSI
•11 litre NSF standards water storage tank
•FDA approved polypropylene made flat cap housing (double O’ring)
•Automatic shut-off valve
•Flow restrictor
•Stainless steel check valve
•Long reach attractive faucet suitable for the application
•Feed water connector and delivery valve
•Drain saddle valve
•Four color coded 1/4 inch tubing for system conneciton
•Completely assembled and water leak tested
•TDS meter
•Dimensions: (cm) 47 (L) x 20 (W) x 42 (H) - System
(cm) 28 (L) x 35 (W) x 28 (H) - Tank
•Weight: 12 Kg - System
4 Kg - Tank
01
AQUACLAVE Manual Flushing Membrane System
What is reverse osmosis?
Reverse osmosis was originally designed to make sea water drinkable for the
navy.
Reverse osmosis is the reversal of the natural flow of osmosis. In a water
purification system, the goal is not to dilute the salt solution, but to separate
the pure water from the dissolved salts and other contaminants. When the
natural osmotic flow is reversed, water from the salt solution is forced to pass
through the membrane in the opposite direction by application of pressure,
thus the term REVERSE OSMOSIS. Through this process, we are able to
produce pure water by screening out the salts and other contaminants.
02
AQUACLAVE Manual Flushing Membrane System
Components & selected filters
03
Components
11 litres water storage tank Filter Housing wrench
Delivery-valve Water supply Tee connector Waste Drain saddle
AQUACLAVE Manual Flushing Membrane System
RO Membrane
Cartridge Filters
04
Cartridge Filters Filter Description Service Life
Stage 1
Pretreatment
This cartridge commences the treatment
process by removing suspended solids
such as dirt and rust. The other important
function is to reduce the chlorine and
organic content of the feed water
6 Months
Stage 2
Pretreatment
The purpose of this high performance
carbon filter is to further remove free
chlorine and organic content of the water.
It completes the 2 stage pretreatment of
the feed water supply.
6 Months
Stage 3
RO TFC Membrane
This specifically engineered low volume
production capacity with high rejection
TFC membrane is manufactured in the
USA. The membrane removes
approximately 99.99% of all dissolved
minerals and salts present in the feed
water supply. Production and performance
will be influenced by the chemical analysis
of the water supply.
3 Years
Stage 4
Post Carbon Filter
Organic Terminator
NSF approved. This post membrane
carbon filter is designed to remove
organic residue. It removes residual
impurities and odors from the tank and
provides a finer conditioning of pure
water.
6 Months
Stage 5
Non-organic Polishing
Cartridge
This final process addresses all non-
organic residue leaving a quality of water
that complies with AS 2182 1998
Appendix C Quality of Feed Water for
Steam Generation when the system is
operated in accordance with this manual.
6 Months
Carbon Filter
Carbon Filter
Post Carbon Filter
Non-organic Filter
AQUACLAVE Manual Flushing Membrane System 05
The parts of AquaClave RO P5
5th
To faucet
5th Stage
to tank
AQUACLAVE Manual Flushing Membrane System
06
Tubing connection diagram
CONNECTING THE COLOR TUBING:
A. Connect the WHITE tubing to the water supply Tee connector.
B. Connect the BLUE tubing to the sink top faucet.
C. Connect the BLACK tubing to the waste drain saddle.
D. Connect the RED tubing to the storage tank.
AQUACLAVE Manual Flushing Membrane System
Installation diagram
07
AQUALIFE
MEMBRANE
‘T’ connector
RO membrane:
Install tundish before drain saddle above trap:
AQUACLAVE Manual Flushing Membrane System
08
Change filters
5 Litres
Turn
Open housing clockwise with the wrench.
flush
AQUACLAVE Manual Flushing Membrane System 09
Change membrane
Turn
using pliers
Loosen
Loosen the Jaco fitting anticlockwise.
Jaco
AQUACLAVE Manual Flushing Membrane System
Operation regulation
10
Turn
AQUACLAVE Manual Flushing Membrane System
Installation instructions
11
A. With everything connected, SLOWLY TURN ON THE WATER AND
CHECK FOR LEAKS.
B. Make sure the storage tank shut-off valve is “OFF”. Open the sink top
faucet.
C. Within a few minutes (up to 15) the water will start to run from the faucet
slowly.
D. Let the water run for at least 30 minutes. This flushes the carbon filters
on first time use. CLOSE FAUCET AND AGAIN CHECK FOR LEAKS.
E. After initial flushing, open the shut-off valve on the tank and close the
sink top faucet.
F. Tank will now be full of water (usually 5 to 6 hours). Open the sink top
faucet and drain all water until the storage tank is empty and there is
only a small flow from the sink top faucet.
***DO NOT USE FIRST TANK OF WATER.***
G. Close the sink top faucet. The system is now ready for use.
H. Change filters regularly every 6 months and have the membrane
checked annually.
Caution
1. Do not use hot water (over 45°C)
2. Do not allow the system to freeze
3. Switch off electricity and water source if away for more than
5 days, and drain the tank
AQUACLAVE Manual Flushing Membrane System
How to apply the manual-flushing function
12
When you need to apply this function, simply turn manual flushing switch on.
Flushing for 30 seconds then turn switch back.
Suggestion for applying the manual flushing function
We suggest you apply the manual flushing function when:
A. This is the first time you start to use the AquaClave system.
B. When it is time to change filters.
Applying the manual flushing function regularly (once a week) is also
recommended.
*Caution!
• Keep the system running when manual flushing function is on.
• Have the manual flushing function on for 30 seconds.
• Do remember to turn the manual flushing switch back after completing the
flushing.
AQUACLAVE Manual Flushing Membrane System
FAQ
13
Q: What is the guarantee on the AquaClave® RO P5
system?
The AquaClave® RO P5 system (excluding filters) is guaranteed for 1
year for material and workmanship. All defective parts will be replaced
free within the first year under natural breakdown. The membrane has
one year pro-rated guarantee.
Q: What factors affect the quantity and the quality of the
water production?
There are four major variables to consider:
1. Pressure - The greater the water pressure, the better the water
quantity and quality produced. Water pressure of 60 PSI is ideal.
2. Temperature - 23°C is the ideal water temperature for R.O. 5°C
water will cause the production of R.O. water to fall to half of that
at 23°C. The maximum water temperature recommended is 27°C.
3. Total Dissolved Solids (TDS) - The higher the amount of dissolved
contaminants in the water, the lower the quantity of water produced.
A high level of TOTAL DISSOLVED SOLIDS can be overcome
with additional water pressure.
4. Membrane - Different membranes have different characteristics.
Some produce more water than others; some have better
contaminant rejection capabiltiies; some have greater resistance
to chemical abrasion. For a longer life system include a carefully
selected low production, high rejection membrane. The Thin Film
Composite (TFC) membrane combines the best of these
characteristics and is considered the finest membrane in the world.
Q: Can the AquaClave® system be connected to an extra
faucet?
No. This system is specifically engineered for use in the steam
sterilisation process.
AQUACLAVE Manual Flushing Membrane System
Maintenance checking list
14
AQUACLAVE Manual Flushing Membrane System
Memo
15
AquaClave® RO P5
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