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CNC 8060elite T

Fagor CNC 8060elite T, CNC 8058elite T, CNC 8060elite M User manual

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DRIVE
Installation manual
Ref.2102
BCSD
EtherCAT
All rights reserved. No part of this documentation may be transmitted,
transcribed, stored in a backup device or translated into another language
without Fagor Automation’s consent. Unauthorized copying or distributing of
this software is prohibited.
The information described in this manual may be subject to changes due to
technical modifications. Fagor Automation reserves the right to change the
contents of this manual without prior notice.
All the trade marks appearing in the manual belong to the corresponding
owners. The use of these marks by third parties for their own purpose could
violate the rights of the owners.
It is possible that CNC can execute more functions than those described in
its associated documentation; however, Fagor Automation does not
guarantee the validity of those applications. Therefore, except under the
express permission from Fagor Automation, any CNC application that is not
described in the documentation must be considered as “impossible”. In any
case, Fagor Automation shall not be held responsible for any personal injuries
or physical damage caused or suffered by the CNC if it is used in any way
other than as explained in the related documentation.
The content of this manual and its validity for the product described here has
been verified. Even so, involuntary errors are possible, hence no absolute
match is guaranteed. However, the contents of this document are regularly
checked and updated implementing the necessary corrections in a later
edition. We appreciate your suggestions for improvement.
The examples described in this manual are for learning purposes. Before
using them in industrial applications, they must be properly adapted making
sure that the safety regulations are fully met.
ORIGINAL INSTRUCTIONS
Installation manual
Beta series EtherCAT Servo Drives | Ref.2102 BCSD EtherCAT - 3|40
1. GENERAL SYSTEM DIAGRAM.......................................................................................... 5
General diagram without Spindle and FBM servomotors · 200 Vac ·.................................. 5
General diagram without Spindle and FBS servomotors · 200 Vac ·................................... 6
1.1. System Configurations.................................................................................................. 7
1.2. Mains filters ................................................................................................................. 12
2. SYSTEM ELECTRICAL DIAGRAM................................................................................... 13
2.1. Power Diagram ........................................................................................................... 13
2.2. X-Axis Diagram ........................................................................................................... 14
2.3. Y-Axis Diagram ........................................................................................................... 15
2.4. Z-Axis Diagram ........................................................................................................... 16
2.5. Command Diagram..................................................................................................... 18
2.6. PLC I/Os Diagram ....................................................................................................... 20
3. CABLES............................................................................................................................. 21
3.1. Connection between QUERCUS-CNC and BCSD-EC Axis Drive .............................. 22
3.2. Connection between BCSD-EC 2-Axis Drive.............................................................. 23
3.3. Encoder Cables and Power Cables ............................................................................ 24
4|40 - BCSD EtherCAT Beta series EtherCAT Servo Drives | Ref.2102
Installation manual
This page intentionally left blank
Installation manual
Beta series EtherCAT Servo Drives | Ref.2102 BCSD EtherCAT - 5|40
1. GENERAL SYSTEM DIAGRAM
General diagram without Spindle and FBM servomotors · 200 Vac ·
0
2
4
1 0
2 0
3 0
4 0
5 0
6 0
7 0
8 0
9 0
1 0 0
1 1 0
1 2 0
F E E D %
S P I N D L E
J O G
1 0 0
1 0
1
1
1 0
1 0 0
1 0 0 0
1 0 0 0 0
F A G O R
Q U E R C U S C N C 8 0 6 0 / 6 5 / 7 0
P C
+ 2 4 V d c
U S B
X 5
H A N D W E E L
S P I N D L E
E X T E R N A L
E N C O D E R
X 4
B C S D - E C
A x i s d r i v e
C N 3
C N 4
C N 2
E E C - F B M - A -
l
3 - p h , 2 0 0 / 2 3 0 V a c
C N 2
P C
3 - p h , 2 0 0 / 2 3 0 V a c
C N 3
C N 5
M P C - F B M
- 1 4 -
l
- 0 1
C N 1 - I / O s
C N 1 - I / O s
B S C - E C -
l
( 5 / 1 0 / 1 5 m )
B 6 4
B C S D - E C
A x i s d r i v e
C o m m u n i c a t i i o n U S B 2 . 0 C a b l e
B S C - E C - 0 . 3
( 3 0 0 m m )
E E C - F B M - A -
l
- 0 1
M P C - F B M
- 1 2 -
l
w i t h F B M 1 0 / 1 5 / 2 0
w i t h F B M 3 0 / 5 0
w i t h F B M 1 0 / 1 5 / 2 0
w i t h F B M 3 0 / 5 0
M P C - F B M
- 1 4 -
l
- 0 1
M P C - F B M
- 1 2 -
l
w i t h F B M 1 0 / 1 5 / 2 0
w i t h F B M 3 0 / 5 0
E E C - F B M - A -
l
E E C - F B M - A -
l
- 0 1
w i t h F B M 1 0 / 1 5 / 2 0
w i t h F B M 3 0 / 5 0
( 3 / 5 / 8 / 1 0 / 1 5 / 2 0 m )
( 3 / 5 / 8 / 1 0 / 1 5 / 2 0 m )
( 3 / 5 / 8 / 1 0 / 1 5 / 2 0 m )
( 3 / 5 / 8 / 1 0 / 1 5 / 2 0 m )
A
M a l e
M i n i - B
M a l e
H 3 1 x
E h e r n e t C a b l e
R J - 4 5
R J - 4 5
F B M - x A L x x x
F e e d a x i s m o t o r
F B M - x A L x x x
F e e d a x i s m o t o r
6|40 - BCSD EtherCAT Beta series EtherCAT Servo Drives | Ref.2102
Installation manual
General diagram without Spindle and FBS servomotors · 200 Vac ·
0
2
4
1 0
2 0
3 0
4 0
5 0
6 0
7 0
8 0
9 0
1 0 0
1 1 0
1 2 0
F E E D %
S P I N D L E
J O G
1 0 0
1 0
1
1
1 0
1 0 0
1 0 0 0
1 0 0 0 0
F A G O R
Q U E R C U S C N C 8 0 6 0 / 6 5 / 7 0
P C
+ 2 4 V d c
U S B
X 5
H A N D W E E L
S P I N D L E
E X T E R N A L
E N C O D E R
X 4
B C S D - E C
A x i s d r i v e
C N 3
C N 4
C N 2
3 - p h , 2 0 0 / 2 3 0 V a c
C N 2
P C
3 - p h , 2 0 0 / 2 3 0 V a c
C N 3
C N 5
M P C - F B S
- 1 8 -
l
C N 1 - I / O s
C N 1 - I / O s
B S C - E C -
l
( 5 / 1 0 / 1 5 m )
B 6 4
B C S D - E C
A x i s d r i v e
C o m m u n i c a t i i o n U S B 2 . 0 C a b l e
B S C - E C - 0 . 3
( 3 0 0 m m )
E E C - F B S - A -
l
w i t h F B S 0 8 / 1 0
w i t h F B S 0 8 / 1 0
( 3 / 5 / 8 / 1 0 / 1 5 / 2 0 m )
( 3 / 5 / 8 / 1 0 / 1 5 / 2 0 m )
A
M a l e
M i n i - B
M a l e
H 3 1 x
E h e r n e t C a b l e
R J - 4 5
R J - 4 5
F B S - x A L B x x
F e e d a x i s m o t o r
F B S - x A L B x x
F e e d a x i s m o t o r
M P C - F B S
- 1 8 -
l
w i t h F B S 0 8 / 1 0
( 3 / 5 / 8 / 1 0 / 1 5 / 2 0 m )
E E C - F B S - A -
l
w i t h F B S 0 8 / 1 0
( 3 / 5 / 8 / 1 0 / 1 5 / 2 0 m )
Installation manual
Beta series EtherCAT Servo Drives | Ref.2102 BCSD EtherCAT - 7|40
1.1. System Configurations
The following tables show the possible system configurations; in other words, the various
motors and drives available with their corresponding cables:
Low inertia 0.75 kW feed axis motors
Medium inertia 1 kW feed axis motors
MOTOR MODEL SERVO DRIVE MODEL LOW INERTIA. 200 Vac
FBS-08ALB12 BCSD-08AEG-EC
FAGOR axis motor, 200 Vac, 0.75 kW,
23-bit absolute serial encoder, 8388608 P/R,
SMT rotator, without key, with oil seal and brakeless.
FBS-08ALB14 BCSD-08AEG-EC
FAGOR axis motor, 200 Vac, 0.75 kW,
23-bit absolute serial encoder, 8388608 P/R,
SMT rotator, without key, with oil seal and holding brake.
MOTOR MODEL MOTOR POWER CABLE ENCODER CABLE
length (m)
FBS-08ALB

MPC-FBS-18- EEC-FBS-A-
3, 5, 8, 10, 15, 20
MOTOR MODEL SERVO DRIVE MODEL MEDIUM INERTIA. 200 Vac
FBS-10ALB12 BCSD-10AEG-EC
FAGOR axis motor, 200 Vac, 1 kW,
23-bit absolute serial encoder, 8388608 P/R,
SMT rotator, without key, with oil seal and brakeless.
FBS-10ALB14 BCSD-10AEG-EC
FAGOR axis motor, 200 Vac, 1 kW,
23-bit absolute serial encoder, 8388608 P/R,
SMT rotator, without key, with oil seal and holding brake.
FBM-10ALB12 BCSD-10AEG-EC
FAGOR axis motor, 200 Vac, 1 kW,
23-bit absolute serial encoder, 8388608 P/R,
SMT rotator, without key, with oil seal and brakeless.
FBM-10ALB14 BCSD-10AEG-EC
FAGOR axis motor, 200 Vac, 1 kW,
23-bit absolute serial encoder, 8388608 P/R,
SMT rotator, without key, with oil seal and brake.
FBM-10ALB22 BCSD-10AEG-EC
FAGOR axis motor, 200 Vac, 1 kW,
23-bit absolute serial encoder, 8388608 P/R,
SMT rotator, with key, with oil seal and brakeless.
FBM-10ALB24 BCSD-10AEG-EC
FAGOR axis motor, 200 Vac, 1 kW,
23-bit absolute serial encoder, 8388608 P/R,
SMT rotator, with key, with oil seal and brake.
MOTOR MODEL SERVO DRIVE MODEL MEDIUM INERTIA. 400 Vac
FBM-10DLB12 BCSD-10DEG-EC
FAGOR axis motor, 400 Vac, 1 kW,
23-bit absolute serial encoder, 8388608 P/R,
SMT rotator, without key, with oil seal and brakeless.
FBM-10DLB14 BCSD-10DEG-EC
FAGOR axis motor, 400 Vac, 1 kW,
23-bit absolute serial encoder, 8388608 P/R,
SMT rotator, without key, with oil seal and brake.
FBM-10DLB22 BCSD-10DEG-EC
FAGOR axis motor, 400 Vac, 1 kW,
23-bit absolute serial encoder, 8388608 P/R,
SMT rotator, with key, with oil seal and brakeless.
FBM-10DLB24 BCSD-10DEG-EC
FAGOR axis motor, 400 Vac, 1 kW,
23-bit absolute serial encoder, 8388608 P/R,
SMT rotator, with key, with oil seal and brake.
MOTOR MODEL MOTOR POWER CABLE
ENCODER CABLE
length (m)
FBS-10ALB

MPC-FBS-18-
EEC-FBS-A-
3, 5, 8, 10, 15, 20
FBM-10
LB

MPC-FBM-14--01 EEC-FBM-A--01
3, 5, 8, 10, 15, 20
8|40 - BCSD EtherCAT Beta series EtherCAT Servo Drives | Ref.2102
Installation manual
Medium inertia 1.5 kW feed axis motors
MOTOR MODEL SERVO DRIVE MODEL MEDIUM INERTIA. 200 Vac
FBM-15ALB12 BCSD-15AEG-EC
FAGOR axis motor, 200 Vac, 1.5 kW,
23-bit absolute serial encoder, 8388608 P/R,
SMT rotator, without key, with oil seal and brakeless.
FBM-15ALB14 BCSD-15AEG-EC
FAGOR axis motor, 200 Vac, 1.5 kW,
23-bit absolute serial encoder, 8388608 P/R,
SMT rotator, without key, with oil seal and brake.
FBM-15ALB22 BCSD-15AEG-EC
FAGOR axis motor, 200 Vac, 1.5 kW,
23-bit absolute serial encoder, 8388608 P/R,
SMT rotator, with key, with oil seal and brakeless.
FBM-15ALB24 BCSD-15AEG-EC
FAGOR axis motor, 200 Vac, 1.5 kW,
23-bit absolute serial encoder, 8388608 P/R,
SMT rotator, with key, with oil seal and brake.
MOTOR MODEL SERVO DRIVE MODEL MEDIUM INERTIA. 400 Vac
FBM-15DLB12 BCSD-15DEG-EC
FAGOR axis motor, 400 Vac, 1.5 kW,
23-bit absolute serial encoder, 8388608 P/R,
SMT rotator, without key, with oil seal and brakeless.
FBM-15DLB14 BCSD-15DEG-EC
FAGOR axis motor, 400 Vac, 1.5 kW,
23-bit absolute serial encoder, 8388608 P/R,
SMT rotator, without key, with oil seal and brake.
FBM-15DLB22 BCSD-15DEG-EC
FAGOR axis motor, 400 Vac, 1.5 kW,
23-bit absolute serial encoder, 8388608 P/R,
SMT rotator, with key, with oil seal and brakeless.
FBM-15DLB24 BCSD-15DEG-EC
FAGOR axis motor, 400 Vac, 1.5 kW,
23-bit absolute serial encoder, 8388608 P/R,
SMT rotator, with key, with oil seal and brake.
MOTOR MODEL MOTOR POWER CABLE
ENCODER CABLE
length (m)
FBM-15
LB

MPC-FBM-14--01 EEC-FBM-A--01
3, 5, 8, 10, 15, 20
Installation manual
Beta series EtherCAT Servo Drives | Ref.2102 BCSD EtherCAT - 9|40
Medium inertia 2.0 kW feed axis motors
MOTOR MODEL SERVO DRIVE MODEL MEDIUM INERTIA. 200 Vac
FBM-20ALB12 BCSD-20AEG-EC
FAGOR axis motor, 200 Vac, 2.0 kW,
23-bit absolute serial encoder, 8388608 P/R,
SMT rotator, without key, with oil seal and brakeless.
FBM-20ALB14 BCSD-20AEG-EC
FAGOR axis motor, 200 Vac, 2.0 kW,
23-bit absolute serial encoder, 8388608 P/R,
SMT rotator, without key, with oil seal and brake.
FBM-20ALB22 BCSD-20AEG-EC
FAGOR axis motor, 200 Vac, 2.0 kW,
23-bit absolute serial encoder, 8388608 P/R,
SMT rotator, with key, with oil seal and brakeless.
FBM-20ALB24 BCSD-20AEG-EC
FAGOR axis motor, 200 Vac, 2.0 kW,
23-bit absolute serial encoder, 8388608 P/R,
SMT rotator, with key, with oil seal and brake.
MOTOR MODEL SERVO DRIVE MODEL MEDIUM INERTIA. 400 Vac
FBM-20DLB12 BCSD-20DEG-EC
FAGOR axis motor, 400 Vac, 2.0 kW,
23-bit absolute serial encoder, 8388608 P/R,
SMT rotator, without key, with oil seal and brakeless.
FBM-20DLB14 BCSD-20DEG-EC
FAGOR axis motor, 400 Vac, 2.0 kW,
23-bit absolute serial encoder, 8388608 P/R,
SMT rotator, without key, with oil seal and brake.
FBM-20DLB22 BCSD-20DEG-EC
FAGOR axis motor, 400 Vac, 2.0 kW,
23-bit absolute serial encoder, 8388608 P/R,
SMT rotator, with key, with oil seal and brakeless.
FBM-20DLB24 BCSD-20DEG-EC
FAGOR axis motor, 400 Vac, 2.0 kW,
23-bit absolute serial encoder, 8388608 P/R,
SMT rotator, with key, with oil seal and brake.
MOTOR MODEL MOTOR POWER CABLE
ENCODER CABLE
length (m)
FBM-20
LB

MPC-FBM-14--01 EEC-FBM-A--01
3, 5, 8, 10, 15, 20
10|40 - BCSD EtherCAT Beta series EtherCAT Servo Drives | Ref.2102
Installation manual
Medium inertia 3.0 kW feed axis motors
MOTOR MODEL SERVO DRIVE MODEL MEDIUM INERTIA. 200 Vac
FBM-30ALA12 BCSD-30AEG-EC
FAGOR axis motor, 200 Vac, 3.0 kW,
23-bit absolute serial encoder, 8388608 P/R,
Embedded rotator, without key, with oil seal and brakeless.
FBM-30ALA14 BCSD-30AEG-EC
FAGOR axis motor, 200 Vac, 3.0 kW,
23-bit absolute serial encoder, 8388608 P/R,
Embedded rotator, without key, with oil seal and brake.
FBM-30ALA22 BCSD-30AEG-EC
FAGOR axis motor, 200 Vac, 3.0 kW,
23-bit absolute serial encoder, 8388608 P/R,
Embedded rotator, with key, with oil seal and brakeless.
FBM-30ALA24 BCSD-30AEG-EC
FAGOR axis motor, 200 Vac, 3.0 kW,
23-bit absolute serial encoder, 8388608 P/R,
Embedded rotator, with key, with oil seal and brake.
MOTOR MODEL SERVO DRIVE MODEL MEDIUM INERTIA. 400 Vac
FBM-30DLA12 BCSD-30DEG-EC
FAGOR axis motor, 400 Vac, 3.0 kW,
23-bit absolute serial encoder, 8388608 P/R,
Embedded rotator, without key, with oil seal and brakeless.
FBM-30DLA14 BCSD-30DEG-EC
FAGOR axis motor, 400 Vac, 3.0 kW,
23-bit absolute serial encoder, 8388608 P/R,
Embedded rotator, without key, with oil seal and brake.
FBM-30DLA22 BCSD-30DEG-EC
FAGOR axis motor, 400 Vac, 3.0 kW,
23-bit absolute serial encoder, 8388608 P/R,
Embedded rotator, with key, with oil seal and brakeless.
FBM-30DLA24 BCSD-30DEG-EC
FAGOR axis motor, 400 Vac, 3.0 kW,
23-bit absolute serial encoder, 8388608 P/R,
Embedded rotator, with key, with oil seal and brake.
MOTOR MODEL MOTOR POWER CABLE
ENCODER CABLE
length (m)
FBM-30
LA

MPC-FBM-12- EEC-FBM-A-
3, 5, 8, 10, 15, 20
Installation manual
Beta series EtherCAT Servo Drives | Ref.2102 BCSD EtherCAT - 11|40
Medium inertia 5.0 kW feed axis motors
MOTOR MODEL SERVO DRIVE MODEL MEDIUM INERTIA. 200 Vac
FBM-50ALA12 BCSD-50AEG-EC
FAGOR axis motor, 200 Vac, 5.0 kW,
23-bit absolute serial encoder, 8388608 P/R,
Embedded rotator, without key, with oil seal and brakeless.
FBM-50ALA14 BCSD-50AEG-EC
FAGOR axis motor, 200 Vac, 5.0 kW,
23-bit absolute serial encoder, 8388608 P/R,
Embedded rotator, without key, with oil seal and brake.
FBM-50ALA22 BCSD-50AEG-EC
FAGOR axis motor, 200 Vac, 5.0 kW,
23-bit absolute serial encoder, 8388608 P/R,
Embedded rotator, with key, with oil seal and brakeless.
FBM-50ALA24 BCSD-50AEG-EC
FAGOR axis motor, 200 Vac, 5.0 kW,
23-bit absolute serial encoder, 8388608 P/R,
Embedded rotator, with key, with oil seal and brake.
MOTOR MODEL SERVO DRIVE MODEL MEDIUM INERTIA. 400 Vac
FBM-50DLA12 BCSD-50DEG-EC
FAGOR axis motor, 400 Vac, 5.0 kW,
23-bit absolute serial encoder, 8388608 P/R,
Embedded rotator, without key, with oil seal and brakeless.
FBM-50DLA14 BCSD-50DEG-EC
FAGOR axis motor, 400 Vac, 5.0 kW,
23-bit absolute serial encoder, 8388608 P/R,
Embedded rotator, without key, with oil seal and brake.
FBM-50DLA22 BCSD-50DEG-EC
FAGOR axis motor, 400 Vac, 5.0 kW,
23-bit absolute serial encoder, 8388608 P/R,
Embedded rotator, with key, with oil seal and brakeless.
FBM-50DLA24 BCSD-50DEG-EC
FAGOR axis motor, 400 Vac, 5.0 kW,
23-bit absolute serial encoder, 8388608 P/R,
Embedded rotator, with key, with oil seal and brake.
MOTOR MODEL MOTOR POWER CABLE
ENCODER CABLE
length (m)
FBM-50
LA

MPC-FBM-12- EEC-FBM-A-
3, 5, 8, 10, 15, 20
12|40 - BCSD EtherCAT Beta series EtherCAT Servo Drives | Ref.2102
Installation manual
1.2. Mains filters
It is recomended to insert a mains filter at each axis.
Use the noise filter manufactured by · SCHAFFNER · at the brake power input for servomotors
with holding brakes.
Relationship between servo drive power and noise filter current:
Note:
single-phase servo drive should apply a two-phase filter. A three-phase servo drive
should apply a three-phase filter.
Choose the right filter according the specifications of operating voltage, current, and
manufacturer.
Recommended noise filter of 400 Vac servo drive:
MANDATORY.
In order to comply with European Directive 2014/35/EU on Low Voltage (LVD) and
2014/30/EU on Electromagnetic Compatibility (EMC), it is mandatory to insert a mains
filter in the system.
SERVO DRIVE POWER NOISE FILTER CURRENT SERVO DRIVE POWER NOISE FILTER CURRENT
0.75 kW 4 A 2.0 kW 8 A
1.0 kW 4 A 3.0 kW 12 A
1.5 kW 6 A 5.0 kW 20 A
SERVO DRIVE MODEL · JIANLI · NOISE FILTER · SCHAFFNER · NOISE FILTER
BCSD-10DEG-EC DL-5EB FN3025HP-10-71
BCSD-15DEG-EC DL-10EB FN3025HP-10-71
BCSD-20DEG-EC DL-10EB
FN3025HP-10-71
BCSD-30DEG-EC DL-15EB3
FN3025HP-20-71
BCSD-50DEG-EC DL-25EB3
FN3025HP-30-71
Installation manual
Beta series EtherCAT Servo Drives | Ref.2102 BCSD EtherCAT - 13|40
2. SYSTEM ELECTRICAL DIAGRAM
2.1. Power Diagram
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14|40 - BCSD EtherCAT Beta series EtherCAT Servo Drives | Ref.2102
Installation manual
2.2. X-Axis Diagram
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Installation manual
Beta series EtherCAT Servo Drives | Ref.2102 BCSD EtherCAT - 15|40
2.3. Y-Axis Diagram
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16|40 - BCSD EtherCAT Beta series EtherCAT Servo Drives | Ref.2102
Installation manual
2.4. Z-Axis Diagram
For machines where mains voltage drops do not occur often.
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Installation manual
Beta series EtherCAT Servo Drives | Ref.2102 BCSD EtherCAT - 17|40
For machines where mains voltage drops occur often.
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18|40 - BCSD EtherCAT Beta series EtherCAT Servo Drives | Ref.2102
Installation manual
2.5. Command Diagram
For machines where mains voltage drops do not occur often.
9GF
9GF
POWER ON
-K3
- BK-RY
-KA2
Z-AXIS
BREAK
-K2
-KM1
EMERGENCY LINE POWER SPENA
-K1
- PLC 01
- K1
- K2
POWER
- KM1
LIMIT BY PASS
PLCI1
(EMERGENCY)
X
Z
Y
AXIS
HARDWARE
LIMITS
EMERGENCY STOP
Installation manual
Beta series EtherCAT Servo Drives | Ref.2102 BCSD EtherCAT - 19|40
For machines where mains voltage drops occur often.
20|40 - BCSD EtherCAT Beta series EtherCAT Servo Drives | Ref.2102
Installation manual
2.6. PLC I/Os Diagram
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-KA2
-D2 -D3
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