AGI WCX3 Mover Kit Assembly Manual

Type
Assembly Manual
Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: 8210-00021 R1
Revised: March 2022
Original Instructions
15 Series Field Loader S-Drive
Mover Kit
Assembly Manual
This manual applies to the following brands and models:
Brands: AGI Batco, AGI Westfield, AGI Hutchinson, AGI GrainMaxx
Models: BCX31549, GCX31549, HCX31549, WCX31549
New in this Manual
The following changes have been made in this revision of the manual:
Description Section
Added split wheel move assembly Section 3.6 – Assemble the Split Wheel Move on page
15
Added another 8 washers to cover slotted holes in
the top cross brace
Section 3.9 – Install the Cross Brace on page 18
15 SERIES FIELD LOADER S-DRIVE – MOVER KIT
8210-00021 R1 3
CONTENTS
1. Safety....................................................................................................................................................... 5
1.1 Safety Alert Symbol and Signal Words...................................................................................... 5
1.2 General Safety Information....................................................................................................... 5
1.3 Drives and Lockout Safety......................................................................................................... 5
1.3.1 Gas Engine Safety....................................................................................................... 6
1.3.2 Hydraulic Power Safety .............................................................................................. 7
1.4 Tire Safety.................................................................................................................................. 8
1.5 Personal Protective Equipment................................................................................................. 8
1.6 Safety Equipment ...................................................................................................................... 9
1.7 Safety Decals ............................................................................................................................. 9
1.7.1 Decal Installation/Replacement................................................................................. 9
1.7.2 Safety Decal Locations and Details .......................................................................... 10
2. Features................................................................................................................................................. 12
3. Assembly ............................................................................................................................................... 13
3.1 Assembly Safety ...................................................................................................................... 13
3.2 Check Shipment....................................................................................................................... 13
3.3 List of Required Tools.............................................................................................................. 14
3.4 Before You Begin..................................................................................................................... 14
3.5 Hydraulic Fittings and Bolt Tightening .................................................................................... 14
3.6 Assemble the Split Wheel Move ............................................................................................. 15
3.7 Attach the Mover Main Frame................................................................................................ 16
3.8 Install the Arm to the Main Frame ......................................................................................... 17
3.9 Install the Cross Brace ............................................................................................................. 18
3.10 Assemble the Slider............................................................................................................... 19
3.11 Install the Top and Bottom Slider ......................................................................................... 20
3.12 Install the Hydraulic Motor ................................................................................................... 21
3.13 Install the Wheel Hub............................................................................................................ 22
3.14 Install the Mover Wheel........................................................................................................ 23
3.15 Install the Linkage and the Steering Cylinder ....................................................................... 24
3.15.1 Install the Linkage .................................................................................................. 24
3.15.2 Install the Steering Cylinder ................................................................................... 25
3.16 Install the Wheel Motor Guard............................................................................................. 26
3.17 Install the Control Stand without the Valve ......................................................................... 27
3.18 Install Hydraulic Valve to the Stand...................................................................................... 28
3.19 Install the Hydraulic Oil Tank ................................................................................................ 29
3.20 Install the Hydraulic Oil Filter................................................................................................ 30
3.20.1 Install the Filter Bracket ......................................................................................... 30
3.20.2 Install the Filter Head............................................................................................. 31
3.20.3 Install the Filter Canister ........................................................................................ 32
3.21 Install the Hydraulic Hose Tray and Ring .............................................................................. 33
3.21.1 Install the Hose Tray (without Cap) and Hose Ring............................................... 33
3.21.2 Install the Hose Tray Cap ....................................................................................... 35
3.22 Install Double Counter Balance Valve................................................................................... 36
3.23 Connect Hydraulic Hoses ...................................................................................................... 37
3.23.1 Hydraulic Connection Components and Schematic .............................................. 37
3.23.2 Hydraulic Hose Routing Overview ......................................................................... 39
3.23.3 Port Connections, Hose and Fitting Detail............................................................. 42
15 SERIES FIELD LOADER S-DRIVE – MOVER KIT
4 8210-00021 R1
4. Appendix ............................................................................................................................................... 45
4.1 Bolt Torque.............................................................................................................................. 45
4.2 Fittings Torque Values............................................................................................................. 46
8210-00021 R1 5
1. Safety
1.1. Safety Alert Symbol and Signal Words
This safety alert symbol indicates important safety messages in this manual. When you see
this symbol, be alert to the possibility of injury or death, carefully read the message that
follows, and inform others.
Signal Words: Note the use of the signal words DANGER,WARNING,CAUTION, and NOTICE with the safety
messages. The appropriate signal word for each message has been selected using the definitions below as a
guideline.
Indicates an imminently hazardous situation that, if not avoided, will result in serious injury or
death.
Indicates a hazardous situation that, if not avoided, could result in serious injury or death.
Indicates a hazardous situation that, if not avoided, may result in minor or moderate injury.
Indicates a potentially hazardous situation that, if not avoided, may result in property damage.
1.2. General Safety Information
Read and understand all safety instructions, safety decals, and manuals and follow them when assembling the
equipment.
Only experienced personnel who are familiar with this type of assembly and
installation should perform this work. Untrained assemblers/installers expose
themselves and bystanders to possible serious injury or death.
Do not modify the mover kit in any way or deviate from the instructions in this manual without written
permission from the manufacturer. Unauthorized modification or methods may impair the function and/or
safety. Any unauthorized modification will void the warranty.
Follow a health and safety program for your worksite. Contact your local occupational health and safety
organization for information.
Contact your local representative or AGI if you need assistance or additional information.
Always follow applicable local codes and regulations.
1.3. Drives and Lockout Safety
Inspect the power source(s) before using and know how to shut down in an emergency.
Whenever you service or adjust your equipment, make sure you shut down the power
source and unplug or remove the key (as applicable) to prevent inadvertent start-up and
hazardous energy release. Know the procedure(s) that applies to your equipment from the
following power source(s). Ensure that all personnel are clear before turning on power to
equipment.
15 SERIES FIELD LOADER S-DRIVE – MOVER KIT 1. SAFETY
6 8210-00021 R1
1.3.1 Gas Engine Safety
Power Source
Keep guards in place and secure.
Properly ventilate surrounding area.
Never fill the fuel tank with the engine running, while
smoking, or near an open flame. Always shut down and allow
engine to cool before filling with fuel.
Never overfill the tank or spill fuel. If fuel is spilled, clean it
up immediately.
Be sure to use the correct type and grade of fuel. Ground the
fuel funnel or nozzle against the filler neck to prevent sparks
that could ignite fuel vapors.
Be sure to replace the fuel fill cap when you are done.
Lockout
For engines with an electric start, remove the ignition key,
the spark plug wire, or the spark plug.
For engines with a rope or crank start, remove the spark plug
wire or the spark plug.
1. SAFETY 15 SERIES FIELD LOADER S-DRIVE – MOVER KIT
8210-00021 R1 7
1.3.2 Hydraulic Power Safety
Power Source
Refer to the rules and regulations applicable to the power
source operating your hydraulic drive.
Do not connect or disconnect hydraulic lines while system is
under pressure.
Keep all hydraulic lines away from moving parts and pinch
points.
Escaping hydraulic fluid under pressure will cause serious
injury if it penetrates the skin surface (serious infection or
toxic reaction can develop). See a doctor immediately if
injured.
Use metal or wood as a backstop when searching for
hydraulic leaks and wear proper hand and eye protection.
Check all hydraulic components are tight and in good
condition. Replace any worn, cut, abraded, flattened, or
crimped hoses.
Clean the connections before connecting to equipment.
Do not attempt any makeshift repairs to the hydraulic fittings
or hoses with tape, clamps, or adhesive. The hydraulic
system operates under extremely high pressure; such repairs
will fail suddenly and create a hazardous and unsafe
condition.
Lockout
Always place all hydraulic controls in neutral and relieve
system pressure before disconnecting or working on
hydraulic system.
15 SERIES FIELD LOADER S-DRIVE – MOVER KIT 1. SAFETY
8 8210-00021 R1
1.4. Tire Safety
Failure to follow proper procedures when mounting a tire on a
wheel or rim can produce an explosion that may result in
serious injury or death.
DO NOT attempt to mount a tire unless you have the proper
equipment and experience to do the job.
Have a qualified tire dealer or repair service perform
required tire maintenance.
When replacing worn tires, make sure they meet the original
tire specifications. Never undersize the replacement tire.
DO NOT weld to the tire rim with the tire mounted on the
rim. This action may cause an explosion which could result in
serious injury or death.
Inflate tires to the manufacturer’s recommended pressure.
Tires should not be operated at speeds higher than their
rated speed.
Keep wheel lug nuts tightened to manufacturer’s
recommendations.
Never reinflate a tire that has been run flat or seriously
under-inflated without removing the tire from the wheel.
Have the tire and wheel closely inspected for damage before
remounting.
1.5. Personal Protective Equipment
The following Personal Protective Equipment (PPE) should be worn when assembling the equipment.
Safety Glasses
Wear safety glasses at all times to protect eyes from debris.
Work Gloves
Wear work gloves to protect your hands from sharp and rough edges.
Steel-Toe Boots
Wear steel-toe boots to protect feet from falling debris.
1. SAFETY 15 SERIES FIELD LOADER S-DRIVE – MOVER KIT
8210-00021 R1 9
Coveralls
Wear coveralls to protect skin.
Hard Hat
Wear a hard hat to help protect your head.
1.6. Safety Equipment
The following safety equipment should be kept on site.
Fire Extinguisher
Provide a fire extinguisher for use in case of an accident. Store in a highly visible and
accessible place.
First-Aid Kit
Have a properly-stocked first-aid kit available for use should the need arise, and
know how to use it.
1.7. Safety Decals
Keep safety decals clean and legible at all times.
Replace safety decals that are missing or have become illegible. See decal location figures that follow.
Replaced parts must display the same decal(s) as the original part.
Replacement safety decals are available free of charge from your distributor, dealer, or factory as applicable.
1.7.1 Decal Installation/Replacement
1. Decal area must be clean and dry, with a temperature above 50°F (10°C).
2. Decide on the exact position before you remove the backing paper.
3. Align the decal over the specified area and carefully press the small portion with the exposed sticky backing
in place.
4. Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place.
5. Small air pockets can be pierced with a pin and smoothed out using the decal backing paper.
15 SERIES FIELD LOADER S-DRIVE – MOVER KIT 1. SAFETY
10 8210-00021 R1
1.7.2 Safety Decal Locations and Details
Replicas of the safety decals that are attached to the mover kit and their messages are shown in the figure(s)
that follow. Safe operation and use of the mover kit requires that you familiarize yourself with the various
safety decals and the areas or particular functions that the decals apply to, as well as the safety precautions
that must be taken to avoid serious injury, death, or damage.
Figure 1. Safety Decal Locations
8110-00024
4400-40699
P1513035
8110-00224
Hopper
8110-00231
P1513035
Spout
Hopper
1. SAFETY 15 SERIES FIELD LOADER S-DRIVE – MOVER KIT
8210-00021 R1 11
Table 1. Safety Decal Details
WARNING
To prevent serious injury or
equipment damage, lift wheel
frame fully before transporting.
TRANSPORT HAZARD
8110-00224
INTAKE DISCHARGE
4400-40699
HIGH PRESSURE FLUID HAZARD
WARNING
Hydraulic fluid can cause serious injury if it
penetrates the skin. If it does, see a doctor
immediately.
Relieve system pressure before repairing,
adjusting or disconnecting.
• Wear proper hand and eye protection when
searching for leaks. Use wood or cardboard
instead of hands.
Hydraulic fluid can cause serious injury if it
penetrates the skin. If it does, see a doctor
immediately.
Relieve system pressure before repairing,
adjusting or disconnecting.
• Wear proper hand and eye protection when
searching for leaks. Use wood or cardboard
instead of hands.
P1513035
WARNING
8110-00024
NOTICE
AUTOMATIC TRANSMISSION
FLUID (ATF) ONLY
Capacity: 28 L (7.4 gal)
Use of other oil types may damage
the equipment.
8110-00231
15 SERIES FIELD LOADER S-DRIVE – MOVER KIT 1. SAFETY
12 8210-00021 R1
2. Features
Read this section to familiarize yourself with the basic component names and functions of the mover
kit.
Figure 2. Typical Mover Kit Components
1
3
2
44
13
5
6
7
8
9
10
11
12
4
Table 2. Typical Mover Kit Components
Ref Description Ref Description
1CX3Mover Main Frame Weldment 8 Top Cross Brace
2Left Hand Side Mover Leg 9Hydraulic Cylinder
3Right Hand Side Mover Leg 10 Wheel Motor Guard
4Hose Tray with Cap 11 Mover Arm
5CX3Top and Bottom Slider 12 Linkage w/Bushings
6Wheel Assembly 13 Hose Ring
7CX3Control Stand
2. FEATURES 15 SERIES FIELD LOADER S-DRIVE – MOVER KIT
8210-00021 R1 13
3. Assembly
Before continuing, ensure you have completely read and understood this manual’s
Safety section, in addition to the safety information in the section(s) below.
3.1. Assembly Safety
Do not take chances with safety. The components can be large, heavy, and hard to handle. Always use the
proper tools, rated lifting equipment, and lifting points for the job.
Carry out assembly in a large open area with a level surface.
Always have two or more people assembling the mover kit.
Make sure you have sufficient lighting for the work area.
Tighten all fasteners according to their specifications. Do not replace or substitute bolts, nuts, or other
hardware that is of lesser quality than the hardware supplied by the manufacturer.
Stay away from overhead power lines and other obstructions during assembly. Contact with power lines can
cause electrocution.
Ensure conveyor is in fully lowered position with hopper end on the ground before proceeding
with the assembly of the wheel move.
3.2. Check Shipment
Unload the mover kit parts at the assembly site and compare the packing slip to the shipment. Ensure that all
items have arrived and that none are damaged. Take pictures of shipments prior to or just after unloading if
there are any damaged parts.
Report missing or damaged parts immediately to ensure that proper credit is received from AGI or your
representative, and to ensure that any missing parts can be shipped quickly to avoid holding up the assembly
process.
Important
Do not assemble or install damaged components.
15 SERIES FIELD LOADER S-DRIVE – MOVER KIT 3. ASSEMBLY
14 8210-00021 R1
3.3. List of Required Tools
blocks, stands, jacks and hoists
3 standard socket sets and wrench sets
1 torque wrench
1 adjustable wrench or socket for 2-3/16" nut
1 standard 25' [7.62 m] tape measure
2' [0.61 m] level
1 tire gauge
1 tire chuck
3.4. Before You Begin
Before you assemble the mover kit:
Familiarize yourself with all the sub-assemblies, components, and hardware that make up the equipment.
Have all parts and components on hand, and arrange them for easy access.
Separate the hardware (bolts, nuts, etc.) and lay them out into groups for easier identification during
assembly.
Ensure there is adequate space to remove the assembled mover kit from the assembly area.
3.5. Hydraulic Fittings and Bolt Tightening
Remember the following basic considerations when tightening hydraulic fittings and bolts:
Tighten all fasteners to the torque specified in Section 4.1 – Bolt Torque on page 45. Do not replace or
substitute bolts, nuts, or other hardware that is of lesser quality than the hardware supplied by the
manufacturer.
All hydraulic fittings should be torqued to the recommended specifications. See Section 4.2 – Fittings Torque
Values on page 46.
Do not over-tighten fittings. Over-tightening hose fittings can crack the fittings or motor body
and will void the warranty.
3. ASSEMBLY 15 SERIES FIELD LOADER S-DRIVE – MOVER KIT
8210-00021 R1 15
3.6. Assemble the Split Wheel Move
4
5
3
2
6
7
1
6
5
7
Ref Description Ref Description
1Left Hand Side Split Mover Arm 5Hex Bolt, 5/8" x 1-1/2" UNC GR8 Zn
2Right Hand Side Split Mover Arm 6Flat Washer, 5/8" SAE STL Zn
3Split V-Weldment 7Nylon Lock Nut, 5/8" UNC GR8 Zn
4CX3 Split Mover Cross Bar
Hardware Kit: HRDW-15-139
15 SERIES FIELD LOADER S-DRIVE – MOVER KIT 3. ASSEMBLY
16 8210-00021 R1
3.7. Attach the Mover Main Frame
Important
Lower the conveyor completely before attaching the mover.
Ref Description Ref Description
1 Mover Main Frame 5Hex Bolt, 3/4" x 2" UNC GR8 Zn
2Axle 6Flat Washer, 3/4" USS STL Zn
3Right Hand Side Mover Leg 7Nylon Lock Nut, 3/4" UNC GR8 Zn
4Left Hand Side Mover Leg
Hardware Kit: HRDW-15-111
3. ASSEMBLY 15 SERIES FIELD LOADER S-DRIVE – MOVER KIT
8210-00021 R1 17
3.8. Install the Arm to the Main Frame
1
2
3
5
6
7
8
4
9
3
Ref Description Ref Description
1Mover Arm With Steering Shaft 6Flat Washer, 1" SAE STL Zn
2Mover Kit Lower Thrust Washer 7Spindle Castle Nut, 1"
3 Mover Main Frame 8 Hex Nut Cap
4Thrust Washer, 2" ID 9Cotter Pin, 1/8" x 2" STL Zn
5Mover Kit Top Wheel Rotator
Hardware Kit: HRDW-15-105
15 SERIES FIELD LOADER S-DRIVE – MOVER KIT 3. ASSEMBLY
18 8210-00021 R1
3.9. Install the Cross Brace
11
23
4
5
64
5
Ref Description Ref Description
1Conveyor Axle Arms 4Hex Bolt, 5/8" x 2" UNC GR8 Zn
2 Top Cross Brace 5 Flat Washer, 5/8" USS STL Zn
3Cross Brace Mount Plate (Welded to item #1) 6Nylon Lock Nut, 5/8" UNC GR8 Zn
Hardware Kit: HRDW-15-110
3. ASSEMBLY 15 SERIES FIELD LOADER S-DRIVE – MOVER KIT
8210-00021 R1 19
3.10. Assemble the Slider
Note
The slider is preassembled.
18 8210-00021 R0
3.9. Assemble the Slider
Note
The slider is preassembled.
STEP - 1 STEP - 2
STEP - 3
1
2
3
4
5
6
7
8
9
10
11
1
2
3
2
Ref Description Ref Description
1Hydraulic Cylinder, 3" X 8" 7Nylon Lock Nut, 3/8" UNC GR8 Zn
2Mover Slider Top Half 8Bottom Slider Push Plate
3Mover Slider Bottom Half 9Hex Bolt, 1/2" x 2-1/4" UNC GR8 Zn
4Top Slider Half Plate 10 Nylon Lock Nut, 1/2" UNC GR8 Zn
5Hex Bolt, 3/8" x 2" UNC GR8 Zn 11 Flat Washer, 1/2" SAE STL Zn
6Flat Washer, 3/8" USS STL Zn
3. ASSEMBLY 15 SERIES FIELD LOADER S-DRIVE – MOVER KIT
Ref Description Ref Description
1Hydraulic Cylinder, 2" X 15-5/8" 7Nylon Lock Nut, 3/8" UNC GR8 Zn
2Mover Slider Top Half 8Bottom Slider Push Plate (Welded to item #3)
3Mover Slider Bottom Half 9Hex Bolt, 1/2" x 2-1/4" UNC GR8 Zn
4Top Slider Half Plate (Welded to item #2) 10 Nylon Lock Nut, 1/2" UNC GR8 Zn
5Hex Bolt, 3/8" x 2" UNC GR8 Zn 11 Flat Washer, 1/2" SAE STL Zn
6Flat Washer, 3/8" USS STL Zn
15 SERIES FIELD LOADER S-DRIVE – MOVER KIT 3. ASSEMBLY
20 8210-00021 R1
3.11. Install the Top and Bottom Slider
Note
The joint must pivot. Do not overtighten the bolts and nuts.
1
1
2
3
4
4
4
5
5
6
7
8
7
Ref Description Ref Description
1 Top Cross Brace 5 Nylon Lock Nut, 3/4" UNC GR8 Zn
2Top Brace Slider Mount (Welded to the
Cross Brace)
6Mover Slider Bottom Half
3Mover Slider Top Half 7Mover Main Frame
4Hex Bolt, 3/4" x 3" UNC GR8 Zn 8Bottom Slider Mount (Welded to the Main
Frame)
Hardware Kit: HRDW-15-110
3. ASSEMBLY 15 SERIES FIELD LOADER S-DRIVE – MOVER KIT
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AGI WCX3 Mover Kit Assembly Manual

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Assembly Manual

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