Maytag cme9010cae Installation Instructions Manual

Type
Installation Instructions Manual
240EdwardsStreet,SE
CEeveJandTennessee37311
Te1:423-472-3333
Fax:423478-6710
INSTALLATION INSTRUCTIONS
FOR YOUR
MICROWAVE OVEN
INSTALLATION INSTRUCTIONS FOR CABINET-WALL MOUNTED MICROWAVE OVEN
WITH
BUILT-IN VENT AND COOKTOP LIGHT
SAVE THIS BOOK WITH YOUR USE AND CARE BOOK
READ ALL INSTRUCTIONS THOROUGHLY BEFORE INSTALLING YOUR MICROWAVE OVEN.
NOTE: IT ISRECOMMENDED THAT TWO PEOPLE INSTALL THIS PRODUCT.
IMPORTANT: KEEP INSTRUCTIONS FOR LOCAL INSPECTOR'S USE.
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CustomerService _1_1_1_
2@EdwardsStreet,SE
Cleveland,Tennessee37311
Tel:s22-_t72-3333
Fax:423-478-6710
STEP 1
REQUIREMENTS FOR INSTALLATION
IMPORTANT SAFETY INSTRUCTIONS
This product requires a three-prong grounded receptacle. The installer must perform a ground continuity check
on the power outlet box before beginning the installation to insure that the outlet box is properly grounded. If
not properly grounded, or if the outlet box does not meet the electrical requirements note, (under ELECTRi-
CAL REQUIREMENTS), a qualified electrician should be employed to correct any deficiencies.
CAUTION: FOR PERSONAL SAFETY, REMOVE HOUSE FUSE OR OPEN CIRCUIT BREAKER
BEFORE BEGINNING INSTALLATION TO AVOID SEVERE OR FATAL SHOCK INJURY.
CAUTION: FOR PERSONAL SAFETY, THE MOUNTING SURFACE MUST BE CAPABLE OF
SUPPORTING THE CABINET LOAD, IN ADDITION TO THE ADDED WEIGHT OF THIS 65
POUND PRODUCT, PLUS ADDITIONAL OVEN LOADS OF UP TO 50 POUNDS OR A TOTAL
WEIGHT OF 115 POUNDS.
CAUTION: FOR PERSONAL SAFETY THIS PRODUCT CANNOT BE INSTALLED TO CABINET
ARRANGEMENTS SUCH AS AN ISLAND OR A PENINSULA, IT MUST BE MOUNTED TO BOTH A
TOP CABINET AND A WALL.
ELECTRICAL REQUIREMENTS
Product rating is 120 volts, AC, Hertz, 12.0 amps, and 1.35 kilowatts. This product must be connected to a
supply circuit of the proper voltage and frequency. Wire size must conform to the requirements of the
National Electric Code or the prevailing local code for this kilowatt rating. The power supply cord and plug
should be brought to a separate 15 or 20 ampere branch circuit single grounded receptacle. The outlet box
should be located near the cord entry point. The outlet box and supply circuit should be installed by a qualified
electrician and conform to the National Electric Code or the prevailing local code.
NOTE: FOR EASIER INSTALLATION AND PERSONAL SAFETY, IT IS RECOMMENDED THAT TWO
PEOPLE INSTALL THIS PRODUCT.
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_ .MA_rAG AdmJr31 _'l =JENr, A-aa_ _'_Ji¢ C,._ef
246EdwardsStreet,SE
Cleveland.-ennessee37311
Tei:423-,172-3333
Fax:423-s78-67;0
MOUNTING SPACE
Your Over-the-Range microwave oven requires mounting space on a wall as shown. See Figure 1.
1. A minimum of 30" between wall hung side cabinets is required for installation. Make sure the bottom edge
of the top cabinet is at least 66" from the floor and 30" from the cooking surface.
2. For easier access to the hood lamp, the bottom of the microwave oven should be at least 2" above the range
backsplash.
3. If you are going to vent your microwave oven to the outside, see Step 4 for exhaust duct preparation.
4. If the space between the wall hung cabinets is greater than 30:, a Filler Panel Kit may be used to fill the
gap between the Over-the-Range microwave oven and the wall hung cabinets. Your Use and Care Book con-
tains the kit number for your model.
5. For oven installations beneath smooth, flat cabinets, exercise care and follow the instructions on the cabinet
template for power cord clearance. 30" OR MORE
:OOKING
SURFACE
2-
66" OR MORE
FROM FLOOR
STEP 2
FIG. 1
I. Prepare the unit according to this instruction.
2. Read mounting information on this instruction and prepare top cabinet and wall.
3. Prepare exhaust duct if required.
4. Mount the bracket assembly to wall.
5. Install the unit.
6. Insert three screws (4x65mm) with fiat washer through top cabinet bottom and tighten to top of the unit.
7. Secure the oven bottom to the wall with a bolt and rectangular washer (accessed through the bottom grease
filter openings) of the left side.
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MA'_TAG Admiral )'1 =JENN-A]I:_ "_,'_ia¢Ji¢ C,"1¢1_
240EdwargsStreeLSE
Cleveland,Tennessee37311
Tel:423-472-3333
Fax:423-478-6710
STEP 3
INSTALLATION HARDWARE
You will find the installation hardware contained in a box packed with the unit.
NAME QUANTITY
I. Wood S_rew 4x50 mm 4
I _ .............. P 4 @ 2. Toggle Bolts (and spring loaded nuts) 3/16 inch 5
3. Screw {4set_-3 bolts each) 3
4. Rat Washer 3
2 5 -- 5. Grommet 2
6. 28" Piece of Foam Tape 2
6 '_ ' 7. Rectangular Washer I .
3
7 _ STEP 4
HOOD EXHAUST DUCT
Outside ventilation requires HOOD EXHAUST DUCT. Read the following carefully.
EXHAUST CONNECTION: The hood exhaust has been designed to mate with a standard 3 1/4" x 10" rect-
angular duct. If round duct is required, a rectangular-to-round transition adaptor must be used. Do not use
less than 6" diameter duct.
REAR EXHAUST: If rear or horizontal exhaust is to be used, care should be taken to align exhaust with
space between studs, or wall should be prepared at the time it is constructed by leaving enough space between
wall studs to accommodate exhaust.
MAXIMUM DUCT LENGTH: For satisfactory air movement, the total duct length of 3 1/4" x 10" rectan-
gular or 6" diameter round duct should not exceed 140 equivalent feet.
ELBOWS, TRANSITIONS, WALL AND ROOF CAPS, ETC., present additional resistance to airflow and
are equivalent to a section of straight duct which is longer than their actual physical size. When calculating the
total duct length, add the equivalent lengths of all transitions and adaptors plus the lengths of all straight duct
sections. The diagram below shows the approximate feet of equivalent length of some typical ducts. See Fig-
ure 2.
TRANSITIONADAI_f OR
5 FT
WALL CAP 9O"ELBOW
40 FT _0 FT
45"ELBOW _" ELBOW 45"ELBOW ROOFCAP
5FT 25FT 5FT 2_FT
FIG.2
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240EdwarasS[reet,SE
Cieveiand.Tennessee37311
Tet:423472-3333
7ax:423478-67!0
STEP 5
PREPARATION OF PRODUCT
Use a portion of the carton or some other material to protect the outer case from being damaged. Stand oven
on its control panel side as shown in Figure 3.
To remove rear mounting plate from your microwave oven follow these steps: REAR MOUNTING
A. Remove the 2 SCrews from the rear mounting plate as shown in Figure 3. PLATE
B. Remove bracket. _ _ /
,r
, i
*
11."
_' _ _ FIG, 3
Your 0ver-the-Range microwave oven is designed for adaptation to the following three types of ventilation.
Select the type of ventilation required for your installation and proceed to the appropriate section.
A. Outside Exhaust (Vertical)
B. Outside Exhaust (Horizontal)
C. Recirculating (Non-Vented Ductless). Charcoal Filter Accessory Kit is Required. See your
Use and Care Book for kit number.
NOTE: This product is shipped assembled for top exhaust, except for non-vented models.
Before you install this product, remoee the adhesive tapes on the exhaust adaptor, grease filters and
power supply cord.
ADAPTING BLOWER FOR EXHAUST
A. OUTSIDE EXHAUST (VERTICAL). In some cases adjustments may need to be made to assure proper
alignment with your current exhaust duct.
1. Remove the exhaust adaptor from blower plate by removing the damper and hold both sides of
exhaust adaptor and twist it diagonally. See Figure 4. The gap between the blower plate and
exhaust adaptor will allow removal of the exhaust adaptor.
2 TWIST EXHAUST
ADAPTOR AND
REMOVE FIG. 4
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240EdwardsS[reet.SE
Cleveland,Tennessee37311
Tei:,_23-472-3333
Fax:423-478-6710
Save damper and exhaust adaptor for later replacement. To replace, set exhaust adaptor in place
and twist again to insert flaps into retainer slits and square up the exhaust adaptor, replace the
damper. The adaptor is to be connected to the wall cap of house exhaust pipe.
2. For front-to-back or side-to-side adjustment of exhaust duct, slide top portion of exhaust adaptor
as needed. See Figure 5.
PROCEED TO STEP 6.
B. OUTSIDE EXHAUST (HORIZONTAL) (EXCEPT HIGH CAPACITY EXHAUST MODELS)
1. Remove the exhaust adaptor from blower plate by removing the damper and hold both
sides of exhaust adaptor and twist it diagonally. See Figure 4. The gap between the blower
plate and exhaust adaptor will allow removal of the exhaust adaptor.
2. Remove and save the seven screws which hold blower plate to oven. See Figure 6.
3. Lift off blower plate. See Figure 7. Remove two screws on rear of oven and save.
FIG. 7
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240EdwarasStreet,SE
Uevelenu,Tennessee37311
Tei:_23-472-3333
Fax:423-478-6710
4. Withdraw blower unit carefully and slip wires out of duct. Rotate blower unit/end over end; and
rotate 90 degrees so that exhaust ports are facing rear of unit. See Figure 8. Wires should be
routed in front of V/T motor frame. See Figure [ 1. CAUTION: Do not pull or stretch blower
wiring.
FIG. 8
Q
5. Place blower unit back into oven.
6. Replace the 9 screws to secure the blower unit and blower plate to the microwave oven. See
Figure 9.
_"--_ FIG. 9
CAUTION: Wires must be reinsertad into duet before reinstalling blower unit. Make sure wires
are not pinched when blower unit is reinstalled,
7. Insert and attach rear exhaust adaptor to the horizontal duct using 28" foam tape by placing tape
on exposed fiat surface of duct adaptor. (Be sure that damper hinge is free). See Figure 10.
NOTE: Ira round-to-rectangular transition adaptor is used, the perforated corners of the damper
will have to be cut to fit, using the tin snips in order to allow free movement of the damper.
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2_40EdwardsStreet,SE
Cleveland,Tennessee3731l
Tei:_t23-472-3333
.ax:423-478-67;0
8. Attach rear mounting plate to wall as in Step 6.
9. Surround the rear mounting plate exhaust opening with another piece of 28" foam tape. See
Figure 10.
IIL___Jtot/I.oos
_I ADAPTOR
28" FOAM / REAR
_ _ MOUNTING
TAPE _--_:"" "--_ PLATE
OVEN
FIG. 10
10. Install microwave oven as in Step 7.
RECIRCULATING (NON-VENTED, DUCTLESS) (EXCEPT HIGH CAPACITY EXHAUST MODELS)
1. Remove the exhaust adaptor from blower plate by removing the damper and hold both sides of
exhaust adaptor and twist it diagonally. See Figure 4. The gap between the blower plate and
exhaust adaptor will allow removal of the exhaust adaptor.
NOTE: Exhaust adaptor with damper is not needed for recirculating. (You must use the
Charcoal Filter Kit. See your Use and Care Book for kit number).
2. Remove and save 7 screws. See Figure 6.
3. Lift offblower plate. Remove 2 screws from rear of oven. See Figure 7.
4. Withdraw blower unit carefully. Rotate blower unit 1/4 turn. See Figure 12.
NOTE: Wires should be routed in front of V/T motor frame. See Figure 11.
_WIR ES FIG. 11
CAUTION: Do not pull or stretch blower wirin 8.
FIG. 12
_'_ MAYI'AG Admiral 7| ,'x_x_JENN-,AJ_ _"li4agicC,'_f
240EdwardsStree[,3E
C',eve]and.Tennessee37311
Tel:423-4723333
Fax:423-478-6710
5. Place blower unit back into oven. Exhaust ports are facing oven interior. See Figure 12.
6. Replace the 9 screws to secure the blower unit and blower plate to the microwave oven. See
Figure 13.
"_ FIG. 1,._
PROCEED TO STEP 6
NOTE: If the product is used in a non-vented ductless installation you will need to remove the two
screws on front grill. (Charcoal Filter Accessory Kit is required. See your Use and Care Book for
kit number).
Install charcoal filter, replace grill using 2 screws previously removed. See Figure 14.
CHARCOAL FILTER
FIG. 14
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240EdwardsS[reet£E
C;eveiandTannessaej311
Tel;423472-3333
Fax:423-478-6710
STEP 6
PREPARATION OF TOP CABINET AND WALL
Your Over-the-Range microwave oven should be mounted against and supported by a flat, vertical wall. Wall
construction should be a minimum ofT' x 4" wall studding and 3/8" or more, thick drywall or plaster/lath.
The oven must be attached to a minimum of one 2*"x 4" wall stud. See Figure 15.
1. To find studs, use one of the following methods:
A. Stud finder - a magnetic device which locates nails.
B. Use a hammer to tap lightly across the mounting surface to find a solid sound. This will indicate
a stud installation.
After locating the stud(s), the center can be found by: Probing the wall with a small nail to find the edges of
the stud and then placing a mark halfway between the edges. The center of any adjacent studs should be
16" or 24" from this mark.
16"OR24"
J 2"X 4"
WOODSTUD
DRYWALLOR
PLASTER/LATH
FIG. 15
THE UNIT MUST BE CONNECTED TO AT LEAST ONE WALL STUD
2. Use rear mounting plate as template for rear wall. Draw a vertical line on wall at center of 30" wide
space. Place the bracket assembly on the wall, fitting upper tabs to the bottom of cabinet. Align the notch and
center line of the bracket assembly. See Figure 16.
3. While holding the rear mounting plate with one hand, draw circles on the wall at hole A and B, marked on
the rear mounting plate. (Holes A and B are shown by the arrows stamped into the rear mounting plate
and must he used for mounting). These holes are to be used for toggle bolts. Draw a third circle at hole C,
marked on the rear mounting plate to align with the stud.
NOTE: If stud does not align with hole C, select an alternate hole at the top rows or the bottom rows. Align
with the stud. If hole A or B aligns with a stud, use a wood screw instead of toggle bolt.
(For rear exhausting, draw additional small circles at four holes marked * on rear mounting plate).
4. Drill holes on circles. Diameter of holes should be 5/8" for toggle bolts on drywall only and 3/16" for
wood screws on studs.
5. For rear exhaust: Draw lines to connect four small circles (drawn at * marked holes) and cut wall along the
line to make rectangular opening for rear exhaust duct connection. See Figure 16.
- MIN. 66" FROM --
T.ELOOR,,I--711
II I_r -l_q ._"'l /
II/_A! --!--; ; 8r,|l
DRAWLINESONSTUDSLINE\
A " CCENTER
V RE_,RMOUNTING ,I
PREPARATION OF TOP CABINET PLATE FIG. 16
Tape template on bottom of top cabinet and make clearance holes according to the instructions in the template.
_MA'_rA6 AdmlralT! _mlJeNN-,a,.ll_ "_Magic Chef
C, ,0 0, e ice ,M,4YT--.4G
240EdwardsS[reet,SE
ClevelandTennessee373il
Tei:423-472-3333
Fax:423-478-6710
STEP 7
INSTALLATION
FOR EASIER INSTALLATION AND PERSONAL SAFETY, IT IS RECOMMENDED THAT TWO PEOPLE
INSTALL THIS PRODUCT.
1. Mount the rear mounting plate on the wall with at least one wood screws in a stud, 2 toggle bolt assemblies
into drywall. (For rear exhaust square up the exhaust adaptor and reinstall damper. Connect exhaust adaptor
to wall cap or to house exhaust pipe and reinstall). See Figure 10.
Insert toggle bolts (Hardware Item 2) through corresponding hole sin the rear mounting plate and add toggle
nut assemblies. Lift the rear mounting plate into place and insert toggle bolt assemblies through drywall holes.
See Figure 17. Screw wood screws (Hardware Item 1) into studs first. Then tighten toggle bolts.
i __ SPACE MORE THAN
---- WALL THICKNESS
MOUNTING
PLATE.I_,\ t._ _"" __
FIG. 17 WALL
2. Thread power cord through the hole, or slot, at the bottom of the top cabinet. Keep cord tight throughout
Step 3.
3. Remove the grease filters from the oven bottom. Install the unit by sliding over the rail of the rear
mounting plate. Push the unit all the way to the wall. Be sure to keep power cord tight. See Figure 18.
4. Insert 3 selected screws with flat washer (Hardware Item 3 and 4) through top cabinet bottom holes and
tighten to top of the unit. See Figure 19. (While tightening screws, lift front side of the unit and push toward
wall).
FIG.19
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24(]EdwarosS[reetSE
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TeL:423472-3333
Fax:473478-67!0
NOTE: It is important to pick the correct screw length needed for your cabinets. If the screw is too shore, it
will not reach the oven. If the screw is too long, it will not permit the oven to draw up to the cabinet snugly.
See Figure 20
CABINET
FRONT . CABINET BO'I-I'OM SHELF
_ FILLER BLOCK
"1
MICROWAVE OVEN TOP
FIG, 20
5. Locate the rectangular slot on the left rear wall of the oven inside the left grease filter opening. See Figure
FIG. 21
NOTE: For high capacity vent model, the oven bottom plate may have to be opened to access the slot.
6. Use the rectangular washer (Hardware Item 7) to mark a hole for drilling in the left side rectangular slot.
Place the washer in the slot by grasping the "*ears" on the washer to center in the opening. Mark the center of
the hole in the washer onto the rear wall with a pencil. Center carefully to assure a good fit.
7. Drill a small pilot hole with a 1/8" drill to determine ifa stud is behind the hole. Ifa stud is found, drill a
3/16" diameter hole for a wood screw; if no stud is found, drill a 5/8" diameter hole for a toggle bolt.
8. Ifa stud was found, use a wood screw (Hardware Item I) to be inserted through the rectangular washer
(Hardware Item 7). Screw into the 3/16" diameter hole. Then twist washer 90 degrees to lock before tighten-
ing. See Figure 22. If no stud was found, use a toggle bolt (Hardware Item 2). Remove toggle and insert bolt
through rectangular washer; replace toggle and screw into 5/8" diameter hole as above and tighten. See Figure
22.
FIG. 22
9. Replace grease filters.
10. For top exhaust, replace the exhaust adaptor by twisting into slits of the blower plate and squaring adap-
tor. Reinstall damper and connect house duct pipe to exhaust adaptor. (Before connecting house duct pipe,
make sure that the damper blade is movable by exhaust air).
[] ;',,t_'_TAG Admlr_i 31 "_'--JENN-,_I_ _'llacji(: Chet
240E_JwardsStreet.SE
C',sveland.Tennessee37311
fei:-'23-a72-3333
Fax:_23-478-6716
STEP 8
INSTALLATION CHECKLIST
1. Make sure unit has been installed according to instructions.
2. Remove all packing material from the oven.
3. Replace house fuse or turn breaker back on.
4. Plug power cord into receptacle.
5. Read operating instructions.
6. KEEP INSTALLATION INSTRUCTIONS FOR THE LOCAL INSPECTOR'S USE.
TEMPLATE
NOTE: IT IS VERY IMPORTANT TO READ AND FOLLOW THE INSTRUCTIONS IN THE
INSTALLATION INSTRUCTIONS BEFORE PROCEEDING WITH THE TEMPLATE. THE TEM-
PLATE IS USED TO LOCATE THE POWER CORD CLEARANCE HOLE, CABINET MOUNTING
HOLES AND THE VERTICAL EXHAUST CUTOUT.
1. Determine if your cabinet has a recessed area or has a smooth, flat bottom. See Figure 3. If smooth, tape
template onto the bottom surface (Figure 1). If it is recessed, cut the edges of the template to fit in the
recessed bottom of wall cabinet. Follow directions below for cutting.
RECOMMENDED CUTTING PROCEDURE: Measure thickness of A, B, and C, cut the edge of the tem-
plate to allow for thickness, guideline is marked in 1/4" increments for your convenience.
NOTE: On some cabinets a small bracket or glue block is used between the overhang and the underside of the
cabinet bottom. Cut the template to fit around the bracket or glue block so that template will lie flat against
the cabinet. Tape the Top Cabinet Template to the underside of the top cabinet. See Figure 1.
2. Drill 1/2" diameter holes at D, E and F.
3. If your cabinet has a smooth, flat bottom, cut out the 1 3/4" diameter hole and the 4" x 3/4" slot at G so
that the power cord will not bind when sliding the oven onto the mounting plate. If your cabinet has a recessed
bottom, cut out only the ! 3/4" diameter hole at G for power cord. If cabinets are metal, use the grommet 5.
(See installation hardware in the Installation Instruction Sheet), to surround opening.
4. (SKIP FOR HORIZONTAL EXHAUST OR RECIRCULATING EXHAUST). Cut out shaded area K
through cabinet for Vertical Exhaust location. Exhaust location can be adjusted for a non-recessed cabinet.
5. Remove the top cabinet template.
6. For recessed cabinets, make 3 filler blocks the size of the shaded areas H, I and J, and drill 5/8" diameter
holes through D, E, and F. Place the blocks so that the holes in each block line up with the corresponding
holes in the cabinet. The filler hiocks should be at the same level as the bottom edge of the wall cabinet.
Figure 2.
PROCEED TO INSTALLATION INSTRUCTION SHEET
--_.MA_rA6 Admiral I1 ,,.---.,,J'=._N-_R _el4agie Chef
-13.
@
GUIDELINES FOR
THICKNESS B,
-13-1/2"
@
TOP
30" MINIMUM WtD-'I3-1REQUIRED
t
I
1 ADJUSTABLE%" MIN. 1" MAX
13-1/2"
TOP CABINET
(_ _ Q C
Q Q c
F
C
FIG. 1
TOP CABINET
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TOpCAS,.ET
tu<
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u)<
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o.muJ
-=_' _'_'"_POWER
_: U,I_ FIG, 3
2_ CORD
Z I-- TOPCABINET
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Maytag cme9010cae Installation Instructions Manual

Type
Installation Instructions Manual

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