aoyue 2738 User manual

2738

RepairingSystem

INSTRUCTIONMANUAL

Thankyouforpurchasingmodel2738RepairingSystem.

Pleasereadmanualbeforeusingtheunit.

Keepmanualinanaccessibleplaceforfuturereference.

FEATURES:

● Higher powerandoptimizedtemperaturecontrolofsolderingironforhighermelting

pointrequirementofleadfreesolder.

● Builtinpowerfulsuction,drawingfumesatthesource.

● Betterthermalconductivitytransferringneededheatintothesolderjointwithout

increasingprocesstemperature.

● Easyslipinandoutsolderingirontipcartridge.

● Combinedwithhotairgun,increasingfunctionalityinjustonemachine.

2

TABLEOFCONTENTS

PackageInclusion………………………………….………..3

SafetyInstructions……………………………….…………..3

Specifications…………………………………….…………..4

AssemblyandPreparation…………………………….…….4

Operation

ControlPanel…………………………………….……..5

HotAirGunSoldering…………………………..……..6

SolderingIron…………………………………..……….7

SmokeAbsorber.………………………….….………..8

TroubleshootingGuide……………………………..………..9

3

PACKAGEINCLUSION

SAFETYINSTRUCTIONS

CAUTION

W henthepower isON, thetemperatureof the solderiron,hot airgunandthe nozzle

ranges from 200 ~ 480

o

C. Injury to personnel or damage to items in the work area

mightbecausedifnotusedcarefully.Understandhowtousethesystemandobserve

thefollowing:

● Checkevery component afteropeningthepackagewhethereverythingis ingood

working condition. If there are any damagessuspected , don’t use theitem and

contactyourdealer.

● W henmovingtheunittoanotherlocation,besuretoturnoffthepowerswitchand

removetheplug.

● Donotstrikeorsubjecttophysicalshockthem ainunit,hotai rgun,solderingiron

oranypartsofthesystem.Usecarefullyandlightlysoasnottodamageanyparts.

● Besuretheunitisgrounded.Alwaysconnectpowertoagroundedreceptacle.

HotAirGun

2738RepairingSystem

B011SolderingIron

wit hSmokeAbsorber

618Versatile

WorkingPlatform

(soldseparately)

PowerCord

AirN ozzles

(1124,1130,1197,

1010,1313,1818)

2630SolderingIronStand

wit hSolderWireH older

939Vacuum

SuctionPen

G001ICPopper

LF2BSolderingIronTipwith

HeatingElement

30150J

HeatResistantP ad

30181XCarbon

Filters(2pieces)

4

SPECIFICATIONS

ASSEMBLYANDPREPARATION

A.SolderingIron

1.Installsolderwiretothesolderironholder.

2.Attachthesolderingirontothe5pinoutputatthebottomrightareaofthemain

unit.

3.Placesolderingirontothesolderingironstandasshownabove.

B.SmokeAbsorber

Attachthesmokeabsorbingpentothesmokeabsorberoutput.Makesurethatthe

cordconnectionsarefreefromanytangles.

C.HotAirGun

Placethehotairguninthesensorcontrolledstandtoprepareforusage.

PowerInput: 220V

StationDimensions: 188(w)x126(h)x250(d)mm

W eight: 6Kg

SOLDERINGIRON

PowerConsumption: 70W

OutputVoltage: 24V

TemperatureRange: 200480

o

C

HeatingElementwithTip: CeramicHeater

TiptoGroundResistance: <2W

TiptoGroundPotential: <2mV

HOTAIR

PowerConsumption: 500W

TemperatureRange: 200480

o

C

HeatingElement: Metal HeatingCore

NozzletoGroundResistance: <2W

MotorType: DiaphragmPump

AirCapacity:

23 l /min(max)

SMOKEABSORBER

VacuumPressure: 600mmHg

5

OPERATION

CONTROLPANEL

1—Hotairguntemperaturedisplay.Thefirstcharacterindicatesthe

functionmode.

actualtemperature

temperaturebeingset

coolingdown

sleep(standby)andoffmode

2— Airflow.Thefirstcharacterindicatesthefunctionmode.

actualairflow

airflowbeingset

3— Hotairgunairflowadjustmentbutton

4— Hotairguntemperatureadjustmentbutton

5— Hotairgunconnectingoutlet

6— Smokeabsorberoutput

7— Solderingiron5pinoutput

8— Airflowgauge

9— Mainpowerswitch

10— Smokeabsorberswitch

11— Solderingirontemperatureadjustmentbutton

12— Solderingironheaterlamp

13— Solderingirontemperature(actualandset)

5 6

6

OPERATION

I.HOTAIRGUNSOLDERINGPROCEDURE

A.Hotairgunairflowandtemperaturesetting

1. Check whether all the function  buttons are not pressed. Turn on the power

switch.Thedigitaldisplaywillindicateblanklines.

W hen power switch is turned on and one of the display shows numbers, this

meansthatthefunctionisalreadyturnedonandisr eadyforuse.

2.Pressbuttontoturnonthehotairsolderingfunction.

3.Settheairflowlevel.Pressbutton“3”fromControlPanelFigure.Airflowrangeis

from15100.

Be sure to set the airflow accordingly.  Never set the airflow low especially

whenthetemperatureishighasthiswillnotcirculatethehotairandburnthe

heatingelement.

4.Setthetemperature.Pressbutton“4”fromControlPanelFigure.

IMPORTANT:Setairflowlevelfirstbeforesettingthetemperature.Thiswould

help lengthentheusagelifespanofthemainunitandtheheatingelement.

5. When airflow and temperature has been set, wait until the real temperature

reachesthesettemperatureandstabilizes.Ifso,thehotairguncannowbe

used.

IMPORTANT:Donotimmediatelyturnoffthepowerswitchafterusage.Turn

offtheHOTAIRbutton first.Thetemperaturewilldecreaseslowlyreleasing

coolerairtocooldowntheunit.Whenatemperatureof100

o

Cisreached,air

willstopblowing.Thepowerswitchcannowbeturnedoff.

Note: W hen HOT AIR  is pressed and not put to use after fifteen minutes,

temperature automatically decreases below 100 and turns to sleep mode. When

thehandleisheldagaintheunitwillgobacktoitsprevioussetting.

B.Replacingtheheatingelement

1.Rem ovethescrewswhichsecurethehandleandslidethecordtube.

2.Openthehandle.Disconnectthegroundwiresleeveandremovethepipe.

3.Rem ovetheheatingelementbydisconnectingtheterminal.

4.Insertanewheatingelementandreconnecttheterminal.Handlethe heating

element with care.  Never rub its wire.  Reconnect the ground wire after

replacingtheelement.

5.Assemblethehandleinthereverseorderofdisassembly.

HOTAIR

7

OPERATION

II.SOLDERINGIRONOPERATINGPROCEDURE

A.Changingthetemperaturesetting

1.Turnonthepowerswitch.

2.Pressthebutt on.Makesurethatthesolderingironisattached

properly tothe 5pin output.When error signal beep is heard, press the reset

button.

Thesolderirontemperaturedisplaywillshowthesolderiron’scurrentt emperature,

thistemperaturewillriseto200

O

C.

NOTE:Temperaturecanbesetfrom200  480

o

C.Anincrement/decrementof2

o

C

will be set whenever the temperature adjusting button is pressed.  Press button

steadilyforlargedifferenceindesiredtemperature.

The single heater lamp will blink when the st ation increases and reaches its set

temperature.Noblinkingshallbenoticedwhenthetemperatureisdecreasing.Tip

temperature rises quickly to desired setting.  A beep sound will be heard when

desired temperature has been reached. Temperature drop is dependent on the

surroundingenvironmentandtakestimetocooldown.

B.Autosleepmodeshutoff

Thisisanoptionalsetting.Whenitisactivatedandthe solderingironisnotused

or kept idle for 30 minutes, the power to the heating element will be shutoff

automaticallyandthebuzzerwillbeepthreetimes.Toturnonthefunction

1. In a simultaneous manner,  press UP and DOWN button of the solder iron

temperaturecontroltogether,then

2.Turnonthebuttonwit houtreleasingthepressedbuttons.

3.Thedisplaywillshowindicatingthatthe30minuteidletime sleep

modeisturnedon.

4.After30minutesofidletime,thebuzzerbeepsandthetemperaturedecreasesto

roomtemperature.Whenheatingelementpowerhasbeenshutoff,thedisplay

willshow

Note:Thepowerwillbeturnedonifyouhitanybuttonbeforethetemperature

decreasestoroomtemperature.

5.Tobeginsoldering,pressthebutton.

If t he solder iron reset  button is pressed after setting the auto sleep mode, the

optionwillbevoid.Toturnonthe30minutesleepmodeagain,turnoffthepower

switchandrepeatsteps1&2.

SOLDERIRON

SOLDERIRONRESET

SOLDERIRON

8

OPERATION

C. Replacingthetip

1.AlwaysturnthepowerOFFwhenremovingorinsertingatip.

2.Whenthetipishot,holditwiththeheatresistantpadandpullitout.

3.Insertthenewtipfullyintothehandle.I fthetipisnotfullyinserted,thedisplay

willshowasensorerrorwhenpoweristurnedon.

III.SmokeAbsorberOperation

1.Waituntilthesolderingironreachesthesettemperatureandstabilizes.

2.Turnonthesmokeabsorberswitch.

W hen the smoke absorber is on while working with the soldering iron, the dirty

fumes created will be absorbed simultaneously.  The fumes will pass through a

filterandreleasecleanairthroughthehotairgun.

Note:Thefiltermustbecleanedorreplacedregularlysothatdirtwon’tclutter.

Filterpad

Hotair gunandsmokeabsorbingfunctioncannotbeusedatthesametime.

9

TROUBLESHOOTINGGUIDE

● Theunitdoesnotoperatewhenthe

powerswitchisturnedon.

● Thesolderingirontipdoesnotheat

up.Sensorerrordisplayed.

● Solderdoesnotwetthetip.

● Thetiptemperatureistoohigh.

● Thetiptemperaturetoolow

● The smoke absorber is not

functioning effectively.

CHECK: Is  the power cord  and/or  the

connectionplugdisconnected?

ACTION:Connectit.

CHECK:Isthefuseblown?

ACTION: Investigate why the fuse blew

andthenreplacethefuse.Ifthecausecan

notbedetermined,replacethefuse.Ifthe

fuseblowsagain,sendtheunitforrepair.

CHECK: Is  the power cord  and/or  the

connectionplugconnected?

ACTION:Connectit.

CHECK: Isthetipinsertedproperly?

ACTION:Insertthetipcompletely.

CHECK: Istheconnectioncordand/orthe

heater/sensorbroken?

ACTION: Check the connectioncord and/

ortheheater/sensorforbreakage.(p.10)

CHECK:Isthetiptemperaturetoohigh?

ACTION:Setappropriatetemperature.

CHECK:Isthetipcontaminatedw/oxide?

ACTION:Rem ovetheoxide

CHECK: Istheconnectioncordbroken?

ACTION: Check the connection cord for

breakage.(p.10)

CHECK: Isthetipcontaminatedw/oxide?

ACTION:Rem ovetheoxide.

CHECK:Isthesmokeabsorberpipeorhot

airgunpipetangled?

ACTION: Free  up  the  pipe  from  any

tangles.

CHECK: Is the smoke absorber opening

strandedorthefilterclutteredwithdirt?

ACTION: Free up  the stranded part or

replacethefilterpadwithanewone.

Beforecheckingtheinsidepartofthestationorreplacingparts,besureto

disconnectthepowerplug.Failuretodosomayresultinelectricshock.

10

TROUBLESHOOTINGGUIDE

● Thesolderfluxdoesnotsticktothe

solderingiron.

● W hentheispressed,

there is air coming out but the air

does not heat up. Likewise, both

temperature and airflow cannot be

adjusted.

● W hile using the hot air gun, the

heating element becomes red hot.

Airflow is set at high level but the

airflowcomingoutisweak.

CHECK: Is  the  soldering  iron’s

temperatureveryhighandablacklayerof

oxidepresent?

ACTION: Decrease  temperature  to

200

o

C, remove the black layer of oxide

usingacleaningsponge.Reapplyanew

layerofsolderfluxandadjusttemperature

todesireddegree.

Note: To prevent oxidation and lengthen

usage life span, always maintain a layer

of soldering flux in the solderingiron rod

everytime.

CHECK:Doeshotairtemperaturedisplay

anydigitsandthesmokeabsorberswitch

turnedon?

ACTION: Turn off the smoke absorber.

Hot air gun and smoke absorber causes

unstablepowerwhileworking.

CHECK: Is the smoke absorber opening

strandedorthefilterclutteredwithdirt?

ACTION: Free up the stranded part or

replacethefilterpadwithanewone.

HOTAIR

1.Removethesolderingtipandthenipple.

2.Pushthesocketoutfrominsidethehandle

assembly.

3.Measuretheresistancevaluesbetweenthe

connectorandtheleadwiresatthesocket

asfollows:

Pin1Red(+)

Pin3 Blue(ground)

Pin5 Black()

Ifanyvalueexceeds0W oris ¥,replacethe

handleassembly.

CHECKINGSOLDERINGIRONCONNECTIONCORDFORBREAKAGE

11

SOLDERINGIRONTIPSWITHHEATINGELEMENT

SoldSeparately

12

Manufacturer:

AOYUETONGYIELECTRONICEQUIPMENTFACTORY

JishuiIndustrial Zone,Nantou,ZhongshanCity,

GuangdongProvince,P.R.China

http://www.aoyue.com

AIRNOZZLES

SoldSeparately

aoyue 2738 User manual

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