Alpha Ground Mount Security Bar Installation guide

Alpha
Brand
Alpha
Model
Ground Mount Security Bar
Type
Installation guide
Round Security Bar
Field Installation Manual
UPE-3, UPE-6, UPE-M3, UPE-M6, PN, CE and FPE Series,Enclosures
Effective: October, 2013
Safety Notes
Review the drawings and illustrations contained in this document before proceeding. If there are any questions regarding
the safe installation or operation of the system, contact Alpha Technologies or the nearest Alpha representative. Save this
document for future reference.
To reduce the risk of injury or death and to ensure the continued safe operation of this product, the following symbols have
been placed throughout this manual. Where these symbols appear, use extra care and attention.
The following sections contain important safety information that must be followed during the installation and maintenance
of the equipment and batteries. Read all of the instructions before installing or operating the equipment, and save this
manual for future reference.
There may be multiple warnings associated with the call out. Example:
ATTENTION provides specic regulatory/code requirements that may affect the placement of equipment and /or
installation procedures.
ATTENTION:
NOTE provides additional information to help complete a specic task or procedure.
NOTE:
ELECTRICAL HAZARD WARNING provides electrical safety information to PREVENT
INJURY OR DEATH to the technician or user.
WARNING! ELECTRICAL HAZARD
FUMES HAZARD WARNING provides fumes safety information to PREVENT INJURY OR
DEATH to the technician or user.
WARNING! FUMES HAZARD
FIRE HAZARD WARNING provides ammability safety information to PREVENT INJURY OR
DEATH to the technician or user.
WARNING! FIRE HAZARD
This WARNING provides safety information for both Electrical AND Fire Hazards
WARNING! ELECTRICAL & FIRE HAZARD
CAUTION provides safety information intended to PREVENT DAMAGE to material or equipment.
CAUTION!
3
745-847-C1-001 Rev. B (10/2013)
member of The Group
TM
Round Security Bar Field Installation Manual
UPE-3, UPE-6, UPE-M3, UPE-M6, PN, CE and FPE Series Enclosures
745-847-C1-001, Rev. B
Effective Date: October, 2013
Copyright 2013
Alpha Technologies, Inc.
Contacting Alpha Technologies: www.alpha.com
or
For general product information and customer service (7 AM to 5 PM, Pacic Time), call
1-800-863-3930
For complete technical support, call
1-800-863-3364
7 AM to 5 PM, Pacic Time or 24/7 emergency support
Alpha shall not be held liable for any damage or injury involving its enclosures, power supplies, generators,
batteries, or other hardware if used or operated in any manner or subject to any condition not consistent with
its intended purpose, or is installed or operated in an unapproved manner, or improperly maintained.
Photographs contained in this manual are for illustrative purposes only. These photographs may not match
this installation.
NOTE:
Operator is cautioned to review the drawings and illustrations contained in this manual before proceeding. If
there are questions regarding the safe operation of this powering system, please contact Alpha Technologies
or the nearest Alpha representative.
NOTE:
NOTE:
4
745-847-C1-001 Rev. B (10/2013)
Table of Contents
Safety Notes ....................................................................................................................................................... 5
1.0 Introduction ............................................................................................................................................... 6
1.1 Parts List ......................................................................................................................................... 6
1.2 Required Tools ................................................................................................................................ 6
2.0 Installation ................................................................................................................................................. 7
2.1 Dimensioned Enclosure Drawings .................................................................................................. 9
2.1.1 CE-3G ....................................................................................................................................... 9
2.1.2 CE-3X2 ................................................................................................................................... 10
2.1.3 CE-9G ...................................................................................................................................... 11
2.1.4 CE-9X2 ................................................................................................................................... 12
2.1.5 PN-3 ....................................................................................................................................... 13
2.1.6 PN-4 ....................................................................................................................................... 14
2.1.7 UPE-3 ..................................................................................................................................... 15
2.1.8 UPE-M3 .................................................................................................................................. 16
2.1.9 UPE-6 ..................................................................................................................................... 17
2.1.10 UPE-M6 .................................................................................................................................. 18
2.1.11 FPE ......................................................................................................................................... 19
Figures and Tables
Fig. 1-1 Security Lock Dimensions ............................................................................................................... 6
Fig. 2-1 Marking Guide Lines ...................................................................................................................... 7
Fig. 2-2 Drill Holes ....................................................................................................................................... 7
Fig. 2-3 Side Bracket Assembly ................................................................................................................... 8
Fig. 2-4 Lock Bracket Assembly ................................................................................................................... 8
Fig. 2-5 Installation of the Lock Shroud on the Security Bar ........................................................................ 8
Fig. 2-6 CE-3G Enclosure Hole Locations ................................................................................................... 9
Fig. 2-7 CE-3X2 Enclosure Hole Locations ............................................................................................... 10
Fig. 2-8 CE-9G Enclosure Hole Locations ..................................................................................................11
Fig. 2-9 CE-9X2 Enclosure Hole Locations ................................................................................................ 12
Fig. 2-10 PN-3 Enclosure Hole Locations .................................................................................................... 13
Fig. 2-11 PN-4 Enclosure Hole Locations .................................................................................................... 14
Fig. 2-12 UPE-3 Enclosure Hole Locations .................................................................................................. 15
Fig. 2-13 UPE-M3 Enclosure Hole Locations .............................................................................................. 16
Fig. 2-14 UPE-6 Enclosure Hole Locations ................................................................................................. 17
Fig. 2-15 UPE-M6 Enclosure Hole Locations .............................................................................................. 18
Fig. 2-16 FPE Enclosure Dimple Locations ................................................................................................. 19
Table 1-1 Enclosure Part List and Component Descriptions .......................................................................... 6
Table 1-2 Installation Tools .............................................................................................................................. 6
5
745-847-C1-001 Rev. B (10/2013)
Round Security Bar Safety Notes
Review the drawings and illustrations contained in this manual before proceeding. If there are any questions regarding the
safe installation or operation of this product, contact Alpha Technologies or the nearest Alpha representative. Save this
document for future reference.
To reduce the risk of injury or death, and to ensure the continued safe operation of this product, the following symbols
have been placed throughout this manual. Where these symbols appear, use extra care and attention.
Electrical shock can KILL. Disconnect and remove or protect all electrical equipment within
the enclosure before drilling into the enclosure.
WARNING! ELECTRICAL HAZARD
CE Model Enclosures have integrated gas lines near the enclosure door jam. Turn off the gas
before installing the enclosure and ensure all drilling locations will not damage the gas lines
before proceeding.
WARNING! FIRE HAZARD
Drilling swarf can cause laceration and puncture wounds to eyes and skin. NEVER remove drilling swarf
with bare hands. Always wear safety glasses and gloves, and use a vacuum cleaner or brush to remove
swarf from within the enclosure.
CAUTION!
6
745-847-C1-001 Rev. B (10/2013)
1.0 Introduction
Each security bar kit contains the parts and accessories needed to secure one enclosure door. If the enclosure
has both a front and back door, it will require two kits, with exception of the FPE.
1.1 Parts List
B
A
C
Where:
A = 5/16"
B = 3/4"
C = 2 1/2"
Fig. 1-1, Security Lock Dimensions
Table 1-1, Enclosure Part List and Component Descriptions
Table 1-2, Installation Tools
Installation tools:
Tape measure
Masking tape
1/2" drive hand drill
Center punch
7/16" socket and socket wrench
Size "K" (9/32") drill bit
4 foot level
Pencil
Utility knife
Vacuum to remove metal shavings from enclosure interior
1.2 Required Tools
In addition:
To secure the enclosure, each bar requires a
security lock. Each user-supplied lock must meet
the following dimensions:
Enclosure Color Alpha Part Number
# of Required
Kits
Kit Components Description (Qty)
UPE
Seafoam Green 745-847-20
1
• Lock Bracket (2)
• Side Bracket (4)
• Security Bar (2)
• Lock Guard (2)
• Carriage Bolt 1/4"-20X3/4" (12)
• Lock Washer 1/4" (12)
• Flat Washer 1/4" (12)
• Hex Nut 1/4"-20 (12)
Gray 745-847-21
PN
Seafoam Green 745-847-20
2
Gray 745-847-21
CE
Seafoam Green 745-847-20
2
Gray 745-847-21
FPE
Seafoam Green 745-847-22
1
• Lock Bracket (4)
• Side Bracket (8)
• Security Bar (4)
• Lock Guard (4)
• Carriage Bolt 1/4"-20X3/4" (24)
• Lock Washer 1/4" (24)
• Flat Washer 1/4" (24)
• Hex Nut 1/4"-20 (24)
Gray 745-847-23
Pine Green 745-847-24
White 745-847-25
7
745-847-C1-001 Rev. B (10/2013)
1. Use a 4-ft level to mark the front of the enclosure at the
height indicated for the enclosure (see Fig. 2-1).
2. Measure from the sides and mark the holes with a center
punch. These will be the top holes used by the side
brackets.
3. Remove the door.
4. Place cardboard or a similar material behind the door jamb
to protect the electronic equipment from the metal shavings
created while drilling. Use a vacuum cleaner to remove the
shavings when drilling is complete.
5. Drill the holes using a 9/32" drill bit.
Fig. 2-1, Marking Guide Lines
Fig. 2-2, Drill Holes
Guide Line
Drill Holes
See Diagrams
for Specic
Dimensions
Drill
Holes
2.0 Installation
This procedure applies to each of the supported enclosures. Refer to Section 2.1 Dimensioned Enclosure
Drawings for specic information pertaining to the enclosure onto which the kit(s) will be installed.
All enclosures require installation of both side brackets and lock brackets. The side brackets hold the security bar,
and the lock brackets hold the security lock (refer to Figures 2-3 and Figure 2-4).
6. Line up the top hole of the side bracket with the hole drilled in the enclosure in step 5. The side bracket
provides a template to accurately mark the bracket’s bottom hole locations.
7. Mark the bottom holes with the center punch.
8. Drill the bottom holes of the side brackets using a 9/32" drill bit.
9. On the door removed in step 3, measure and mark the top hole locations for the lock brackets and drill using
a 9/32" drill bit.
10. Line up the top hole of the lock bracket with the hole drilled in the door in step 9. The lock bracket acts as a
template.
11. Mark the locations of the bottom holes with the center punch and using a 9/32" drill bit, drill the bottom holes.
NOTE:
Where necessary, use the utility knife to trim and remove insulation from inside the door.
A gas line runs behind the door jamb on the 5K generator enclosure (CE Series). Turn off the gas prior
to installing the security bar. Be careful not to puncture or damage the line. Upon completion of the
installation procedure, turn gas on and perform a leak test before leaving the site.
WARNING! FIRE HAZARD
8
745-847-C1-001 Rev. B (10/2013)
2.0 Installation
Fig. 2-4, Lock Bracket Assembly
Fig. 2-3, Side Bracket Assembly
(enclosure door/sides removed for clarity)
12. Use the hardware provided to mount the side brackets and lock brackets to the enclosure and to the door.
13. To secure, slide lock guard over bracket, insert lock into guard, slide bar through the opening and close lock.
Fig. 2-5, Installation of the Lock Shroud on the Security Bar
CARRIAGE BOLT
1/4"-20 X 3/4"
FLAT WASHER 1/4" (2 PLACES)
LOCK WASHER 1/4" (2 PLACES)
NUT 1/4"-20 (2 PLACES)
ENCLOSURE DOOR
LOCK BRACKET
LOCK
LOCK GUARD
LOCK BAR
LOCK BAR
LOCK
LOCK GUARD
9
745-847-C1-001 Rev. B (10/2013)
2.0 Installation
2.1 Dimensioned Enclosure Drawings
The dimensioned enclosure drawings in this section provide specic hole placement locations for the
Security Bar bracket mounting hardware.
2.1.1 CE-3G
Fig. 2-6, CE-3G Enclosure Hole Locations
All dimensions in inches.
Side Brackets
Lock Bracket
FRONT VIEW
BACK VIEW
11/16"
5 11/16"
2 9/16"
2 9/16"
25 7/16"
2 1/8"
25 7/8"
2 1/8"
9 1/16"
11/16"
11/16"
11/16"
11/16"
1 1/16"
11 7/16"
Location of bracket mounting holes
CE Model Enclosures have integrated gas lines near the enclosure door jam. Turn off the gas
before installing the enclosure and ensure all drilling locations will not damage the gas lines
before proceeding.
WARNING! FIRE HAZARD
10
745-847-C1-001 Rev. B (10/2013)
2.0 Installation
2.1 Dimensioned Enclosure Drawings, continued
2.1.2 CE-3X2
Fig. 2-7, CE-3X2 Enclosure Hole Locations
All dimensions in inches.
Alternate Mounting position
when used with shrouded door
CE-3X2 with Security Option
FRONT VIEW
BACK VIEW
2 9/16"
2 9/16"
25 7/16"
5 11/16"
11/16"
11/16"
11/16"
11/16"
1 1/16"
11 7/16"
11 7/16"
4 9/16"
9 1/16"
2 1/8"
25 7/8"
2 1/8"
ALTERNATE MOUNTING POSITION
Location of bracket mounting holes
CE Model Enclosures have integrated gas lines near the enclosure door jam. Turn off the gas
before installing the enclosure and ensure all drilling locations will not damage the gas lines
before proceeding.
WARNING! FIRE HAZARD
11
745-847-C1-001 Rev. B (10/2013)
Fig. 2-8, CE-9G Enclosure Hole Locations
All dimensions in inches.
2.0 Installation
2.1 Dimensioned Enclosure Drawings, continued
2.1.3 CE-9G
FRONT VIEW BACK VIEW
2 1/8"
33 7/8"
2 1/8"
9 1/16"
11/16"
11/16"
11/16"
1 1/16"
11/16"
11 7/16"
11 7/16"
5 11/16"
2 9/16"
33 7/16"
2 9/16"
Location of bracket mounting holes
CE Model Enclosures have integrated gas lines near the enclosure door jam. Turn off the gas
before installing the enclosure and ensure all drilling locations will not damage the gas lines
before proceeding.
WARNING! FIRE HAZARD
12
745-847-C1-001 Rev. B (10/2013)
Fig. 2-9, CE-9X2 Enclosure Hole Locations
All dimensions in inches.
2.0 Installation
2.1 Dimensioned Enclosure Drawings, continued
2.1.4 CE-9X2
FRONT VIEW
BACK VIEW
11 15/32"
1 1/32"
2 9/16"
2 9/16"
32 7/16"
5 11/16"
11/16"
11/16"
11/16"
11/16"
11 7/16"
9 1/16"
2 1/8"
32 7/8"
2 1/8"
Location of bracket mounting holes
CE Model Enclosures have integrated gas lines near the enclosure door jam. Turn off the gas
before installing the enclosure and ensure all drilling locations will not damage the gas lines
before proceeding.
WARNING! FIRE HAZARD
13
745-847-C1-001 Rev. B (10/2013)
Fig. 2-10, PN-3 Enclosure Hole Locations
All dimensions in inches.
2.0 Installation
2.1 Dimensioned Enclosure Drawings, continued
2.1.5 PN-3
11 7/16"
FRONT VIEW BACK VIEW
2 1/8"
25 7/8"
2 1/8"
9 1/16"
11/16"
11/16"
11/16"
1 1/16"
11 7/16"
11/16"
5 11/16"
2 9/16"
2 9/16"
25 7/16"
Location of bracket mounting holes
14
745-847-C1-001 Rev. B (10/2013)
2.0 Installation
2.1 Dimensioned Enclosure Drawings, continued
2.1.6 PN-4
Fig. 2-11, PN-4 Enclosure Hole Locations
All dimensions in inches.
FRONT VIEW BACK VIEW
2 1/8"
32 7/8"
2 1/8"
9 1/16"
11/16"
11/16"
11/16"
11/16"
11 7/16"
1 1/16"
11 7/16"
5 11/16"
2 9/16"
32 7/16"
2 1/8"
Location of bracket mounting holes
15
745-847-C1-001 Rev. B (10/2013)
2.0 Installation
2.1 Dimensioned Enclosure Drawings, continued
2.1.7 UPE-3
Fig. 2-12, UPE-3 Enclosure Hole Locations
All dimensions in inches.
FRONT VIEW
2 1/8"
16 7/8"
2 1/8"
10 1/16"
7/16"
11 7/8"
7/16"
7 11/16"
2 9/16"
2 9/16"
16 7/16"
Location of bracket mounting holes
16
745-847-C1-001 Rev. B (10/2013)
2.0 Installation
2.1 Dimensioned Enclosure Drawings, continued
2.1.8 UPE-M3
Fig. 2-13, UPE-M3 Enclosure Hole Locations
All dimensions in inches.
FRONT VIEW
2 9/16
"
15 3/16
"
2 9/16
"
6 11/16
"
7/16
"
7/16
"
11 15/16
"
9 1/16
"
2 1/8
"
15 5/8
"
2 1/8
"
Location of bracket mounting holes
17
745-847-C1-001 Rev. B (10/2013)
2.0 Installation
2.1 Dimensioned Enclosure Drawings, continued
2.1.9 UPE-6
Fig. 2-14, UPE-6 Enclosure Hole Locations
All dimensions in inches.
FRONT VIEW
2 1/8"
26 7/8"
2 1/8"
10 1/16"
7/16"
11 7/8"
7/16"
7 5/8"
2 9/16"
26 7/16"
2 9/16"
Location of bracket mounting holes
18
745-847-C1-001 Rev. B (10/2013)
2.0 Installation
2.1 Dimensioned Enclosure Drawings, continued
2.1.10 UPE-M6
Fig. 2-15, UPE-M6 Enclosure Hole Locations
All dimensions in inches.
19
745-847-C1-001 Rev. B (10/2013)
2.0 Installation
2.1 Dimensioned Enclosure Drawings, continued
2.1.11 FPE
Fig. 2-16, FPE Enclosure Dimple Locations
All dimensions in inches; dimensions are for reference purposes.
FRONT VIEW
18"
2 1/8"
25"
2 1/8"
10 1/16"
3/4"
17 1/4"
7 5/8"
7 1/2"
2 9/16"
26 7/16"
2 9/16"
3/4"
28 3/8"
Location of bracket mounting dimples/drill locations
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Due to continuing product development, Alpha Technologies reserves the right to change specications without notice.
Copyright © 2013 Alpha Technologies. All Rights Reserved. Alpha® is a registered trademark of Alpha Technologies.
745-847-C1-001 Rev. B (10/2013)
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Alpha Ground Mount Security Bar Installation guide

Alpha
Brand
Alpha
Model
Ground Mount Security Bar
Type
Installation guide
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