Monessen Hearth VWF18 Operating instructions

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This gas log set is to be installed
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READ AND SAVE THESE INSTRUCTIONS
VENTED GAS LOG SET
INSTALLATION AND OPERATING INSTRUCTIONS
$SSURYHGWR$16,=
MODELS: VWF18 VWF24 VWF30 VWF36
Natural Gas or Propane/LPG Control Type:
Manual, Milli-Volt or Hi/Lo Remote
WARNINGS
If the information in this manual is not followed exactly,
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personal injury or loss of life.
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vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
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Do not touch any electrical switch; do not use any
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instructions.
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supplier.
 27D8520
CONTENTS
Important Safety Information ..........................3
3URGXFW6SHFL¿FDWLRQV.....................................4
*HWWLQJ6WDUWHG.................................................5
Placement in a Fireplace with a Restrictive
Barrier ..........................................................6
Installation .........................................................7
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/RJ3ODFHPHQW................................................12
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Flame Appearance...........................................44
Fireplace Draft Test.........................................45
Remote Control Receiver Replacement........46
&OHDQLQJDQG6HUYLFLQJ..................................46
Replacement Parts Lists ................................47
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Warranty...........................................Back Cover
27D8520
INSTALLER
Please leave these instructions with the owner.
OWNER
Please retain these instructions for future reference
.
IMPORTANT SAFETY INFORMATION
1. The installation, combustion and ventilation air must
conform with local codes or, in the absence of local
codes, with the National Fuel Gas Code, ANSI Z223.1,
or the CAN/CGA-B149 Installation code (series). This
unit complies with ANSI Z21.60-2000 decorative gas
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-
vice person. Monessen Vented Gas Logs must be installed
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minimum venting requirements, see installation sec-
tion.
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cleaned at least annually by a professional service person.
More frequent cleaning may be required due to exces-
sive lint from carpeting, etc. It is imperative that control
compartments, burners and circulating air passageways
be kept clean.
4. Adamperclampmust beinstalledtoprovide themini
-
PXPSHUPDQHQWYHQWRSHQLQJWRYHQWÁXHSURGXFWV
Refer to installation instructions.
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is installed.
6.
This appliance must NOT be used with glass
doors in the closed position. $ÀUHSODFH VFUHHQ
must be in place when the log set is burning. Provisions
for adequate combustion air must be provided. Adequate
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8. Keep room area clear and free from combustible materi
-
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9. Children and adults should be alerted to the hazard of
high surface temperature and should stay away to avoid
burns or clothing ignition.
10. Young children should be carefully supervised when they
are in the same room with the gas log set in operation.
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12. Do not use this gas log set if any part has been underwater.
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the gas logs and replace any part of the control system
and any gas control which has been under water.
13. The gas log set
must be isolated from the gas supply
piping system by closing its individual manual shutoff
valve during any pressure testing of the gas supply piping
system at test pressures equal to or less than 1/2 psig
(3.5kPa).
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15. This log set will burn off the paint on the front grate bar.
Note: See cleaning section for refurbishing.
16 FOR MASSACHUSETTS RESIDENTS ONLY:
IMPORTANT
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WARNING
This appliance is for installation only in
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WARNING
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installed within the Commonwealth of
Massachusetts.
WARNING
Installation of this vented gas log in the Commonwealth
of Massachusetts requires the damper be permanently
removed or welded in the full open position. In addition, a
naturally vented gas log may not be installed in a bedroom
or bathroom in the Commonwealth of Massachusetts.
Flex line installation must not exceed 36".
 27D8520
The manifold pressure for propane is 10" WC.
The manifold pressure for natural is 4"WC.
The minimum inlet gas supply pressure is 4" WC for natural and 10" WC for LP.
The maximum inlet gas supply pressure for this log set is 10" WC for natural and 13" WC for LP.
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Figure 1 - Minimum Hearth Dimensions
MINIMUM HEARTH DIMENSIONS
PRODUCT SPECIFICATIONS
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SAFETY INFORMATION
Never connect unit to private
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WARNING
MANUAL CONTROL
Model A B C
VWF18   
VWF24   
VWF30   
VWF36   
MILLI-VOLT & HI/LO CONTROL
Model A B C
VWF18  
/ 
VWF24  
/ 
VWF30  
/ 
VWF36  
/ 
27D8520
CHIMNEY HEIGHT FLUE OPENING
 VTLQ
 VTLQ
 VTLQ
 VTLQ
 VTLQ
 VTLQ
GETTING STARTED
MAKE SURE YOU HAVE RECEIVED ALL PARTS:
Check your packing list to verify that all listed parts have been received. You should have the following:
BURNER - GRATE ASSEMBLY 18, 24, 30, 36"
Burner and Grate Weldment Assembly Lava Rocks (x2) Extenders with Knob (Manual Control Only)
Glowing Embers (Rock Wool) Damper Clamp Vermiculite
Installation /Operating Instructions
3
/8" Aluminum tube with
3
/8" 90° elbow,
1
/2"to
3
/8"WXEHÀWWLQJ
Control Cover Shield Plate
18", 24", 30" OR 36" CERAMIC FIBER OR REFRACTORY LOGS
Individual Logs Installation Instructions
Carefully inspect the contents for shipping damage. If any parts are missing or damaged, immediately inform the
dealer from whom you purchased the appliance. Do not attempt to install any part of the appliance unless you
have all parts in good condition.
ITEMS REQUIRED FOR INSTALLATION
Ensure that the following items are available before proceeding with installation:
External regulator (for propane/L.P.G. only) Shutoff valve
Piping which complies with local codes Pipe wrench
Pipe sealant approved for use with propane/L.P.G. (Resistant to sulfur compounds)
 'ULOOZLWKPDVRQU\ELWIRUPRXQWLQJWRWKHÁRRU
MINIMUM OPENING AREA OF CHIMNEY DAMPER FOR VENTING
MINIMUM CHIMNEY HEIGHT AND FLUE OPENING
+DQGOHWKHJDVORJEXUQHUDVVHPEO\E\WKHJUDWHRQO\'RQRWSLFNWKHXQLWXSE\WKH
EXUQHU%XUQHUSDQLVDVHSDUDWHDVVHPEO\
*ORYHVDUHUHFRPPHQGHGZKHQKDQGOLQJFHUDPLF¿EHUORJVWRSUHYHQWVNLQLUULWDWLRQ
IURPORRVH¿EHUV/RJVDUHIUDJLOH²KDQGOHZLWKFDUH
CAUTION
7KH¿UHSODFHDQGJDVORJVIXQFWLRQDVDV\VWHP,IWKH¿UHSODFHLVQRWGUDIWLQJSURSHUO\
DQGVSLOOLQJLQWRWKHURRPFKHFNZLWKDPDWFKRUDVPRNHVWLFNUHSRVLWLRQWKHGDPSHU
FODPSXQWLODSRVLWLYHGUDIWLVREWDLQHGE\RSHQLQJWKHGDPSHU,IQHJDWLYHSUHVVXUHLQ
KRPHSUHYHQWVKDYLQJDSRVLWLYHGUDIWFRQWDFW\RXUGHDOHUIRUDVVLVWDQFH
WARNING
 27D8520
+HLJKWRI5HVWULFWLRQ; 0LQLPXP'HSWKRI)LUHSODFH)LUHER[
1RUHVWULFWLRQ 0DQXDO&RQWURO 
/0LOOL9ROWDQG+L/R&RQWURO
WR 
*UHDWHUWKDQ
/WR 
*UHDWHUWKDQ $1<%$55,(5*5($7(57+$17+5((,1&+(6
3/$&(',1)52172)7+(*$6/2*6(7,6127
5(&200(1'('%<7+(0$18)$&785(5
PLACEMENT IN A FIREPLACE WITH A RESTRICTIVE BARRIER
IMPORTANT INFORMATION FOR THE INSTALLATION OF THIS GAS LOG SET
7KHIROORZLQJDUHJXLGHOLQHVIRUSODFLQJD9:)ORJVHWLQDÀUHSODFHWKDWKDVDUHVWULFWLYHEDUULHUDORQJWKHERWWRPIURQW
RSHQLQJRIWKHÀUHSODFH6RPHH[DPSOHVRIEDUULHUVDUHJODVVVFUHHQGRRUIUDPHVDQGVXQNHQUHFHVVHGÀUHSODFHV
*ODVVGRRUIUDPHV
with adjustable
ORXYHUVVKRXOGKDYH
WKHORYHUV fully open
while the unit is in
RSHUDWLRQ
+HLJKWRIUHVWULFWLYHEDUULHU
FDXVHGE\JODVVGRRUIUDPHV
UHFHVVHG¿UHSODFHVHWFIURP
WKHEDVHRUERWWRPVXUIDFHRIWKH
XQLW(Refer to Table).
The log set should be
SODFHGDJDLQVWRUDVQHDU
DVSRVVLEOHWRWKHUHDUZDOO
RIWKH¿UHSODFH¿UHER[
'HSWKRI¿UHSODFH¿UHER[
(Refer toTable).
Figure 2
NOTE: Non combustible material such as
UHIUDFWRU\EULFNPD\EHXVHGWROLQHWKH
ÀRRURIWKH¿UHSODFHLQRUGHUWRUDLVHWKH
height of the gas log set in relation to a
UHVWULFWLYHEDUULHU
;
%DUULHUVVXFKDVWKHERWWRPRIDJODVVGRRUIUDPHSODFHGLQIURQWRIDJDVORJVHWFDQ
FKDQJHWKHDLUÀRZFKDUDFWHULVWLFVRIWKH¿UHSODFHZKLFKLQWXUQFDQFDXVHWKHXQLWWR
RYHUKHDWDQGPDOIXQFWLRQ$Q\GHYLDWLRQIURPWKHLQVWDOODWLRQJXLGHOLQHVRQWKLVVKHHW
will potentially void the warranty.
WARNING
,IWKH¿UHSODFHKDVDUHVWULFWLYHEDUULHU
and is equipped with a remote receiver,
LW PXVW EH SODFHG RXWVLGH RU WKH
FRPEXVWLRQFKDPEHU6HH³,QVWDOOLQJ
5HFHLYHU´RQSDJH
CAUTION
27D8520 7
Damper Stop
Damper
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1DWXUDO*DV
RQO\
FOR MASSACHUSETTS RESIDENTS ONLY
Installation of this vented gas log set in the Commonwealth
of Massachusetts requires the damper be permanently
removed or welded in the fully open position. In addition, a
naturally vented gas log may not be installed in a bedroom
or bathroom in the Commonwealth of Masasachusetts.
BEFORE INSTALLING THE APPLIANCE:
 7XUQRIIJDVVXSSO\WRÀUHSODFHRUÀUHER[
 &OHDQWKH ÀUHSODFH ÁRRU DQG FKLPQH\ EHIRUH LQVWDOOLQJ WKH ORJ VHW 6HDO DQ\ DVK FOHDQRXW GRRUV WR SURWHFW WKH
unit from down drafts.
INSTALLATION
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6FUHZV
INSTALL AND OPERATE THE APPLIANCE AS DIRECTED IN THIS MANUAL.
DAMPER STOP INSTALLATION
A damper stop must be provided with the unit. The damper stop must be installed as shown in (Figure 3) to prevent full
FORVXUHRIWKHÀUHSODFHGDPSHUEODGHDQGSURYLGHDPLQLPXPÁXHRSHQLQJSHUWDEOHRQSDJH
6KRXOG WKH FODPS QRW ÀW RU SURYLGH WKH UHTXLUHG SHUPDQHQW RSHQLQJ IURP WKH WDEOH KDYH WKH GDPSHU FXW WR SURYLGH D
minimum permanent opening or install a permanent stop.
Figure 3 - Damper Stop Installation
In compliance with ANSI Z21.60•CGA2.26 and National Fuel Gas Code, Section 6.
ASSEMBLY PROCEDURE
 3ODFHJUDWHEXUQHUDVVHPEO\LQWRÀUHER[
with the front pan facing forward.
2. Drill two (2)
5
/32" diameter holes approxi-
mately 1
1
/2" deep.
 $QFKRUWKH IURQW SDQ WR WKH ÁRRU XVLQJ
the screws provided.
Proper installation of the grate is
HVVHQWLDOWRSUHYHQWDQ\PRYHPHQW
of the gas logs and controls during
operation.
27D8520
/DEHODOOZLUHVSULRUWRGLVFRQQHFWLRQ
ZKHQVHUYLFLQJFRQWUROV:LULQJHUURUV
FDQ FDXVH LPSURSHU DQG GDQJHURXV
operation. Verify proper operation after
VHUYLFLQJ
WARNING
Do not connect to 110 volt supply.
WARNING
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source and hot surfaces.
WARNING
THTP
TP
TH
0LOOLYROW
9DOYH
3LORW
:,5,1*0,//,92/7
Figure 8 - Wiring Diagram
The Milli-Volt (thermopile) is a self powered combination gas control
that does not require 110VAC to operate. Refer to Figure 8 and installa-
tion instructions provided with optional wall switch or remote control
for wiring instructions. A maximum length of 15 feet of 18awg two
conductor wire is to be used for wall switch. Note switches must be
suitable for millivolt operation. The optional wall switch and remote
UHFHLYHUPXVWEHPRXQWHGRXWVLGHWKHÀUHER[
CHECKING SYSTEM OPERATION
The milli-volt system and individual components may be
checked with a millivolt meter having a 0-1000MV range.
Conduct each check shown in chart below by connection
meter test leads to terminals as indicated.
A. COMPLETE MILLI-VOLT SYSTEM CHECK
$5($',1*7+(50267$7&217$&76&/26('&21752/.12%210$,1%851(5
6+28/'%(&20(21
a. If the reading is more than 100 millivolts and the automatic valve still does not come on - replace the control.
b. If the closed circuit reading (“A” reading) is less than 100 millivolts, determine cause for low reading —
proceed as follows:
B. THERMOPILE OUTPUT READING CHECK
³%´5($',1*7+(50267$7&217$&7623(10$,1%851(52))
a. 325 millivolts minimum. If the minimum millivolt reading is not obtainable, readjust pilot for maximum millivolt
RXWSXW,IPLOOLYROWUHDGLQJLVVWLOOEHORZPLQLPXPVSHFLÀHGUHSODFHWKHUPRSLOH
CONNECT
METER METER
CHECK TO LEADS TO READING
TEST TEST TERMINALS SHOULD BE
$ &203/(7( 7+7+73 &/26('
6<67(0
% 7+(5023,/( 7+7+73 23(1
287387
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RU5HPRWH5HFLHYHU
6ZLWFK
 27D8520
CONNECTING THE GAS
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7R*DV/RJ
6HWRUWR*DV
9DOYH
6KXWRII
9DOYH
*DV6XSSO\,QOHW
Figure 9 - Gas Connection
3LSH
IMPORTANT: +ROGDSSOLDQFHÀUPO\ZLWKDZUHQFKWRSUHYHQWPRYHPHQWZKHQFRQQHFWLQJWRLQOHWSLSLQJ
Always use an external regulator for all propane/LPG gas logs only, to reduce the supply tank pressure to a maximum of
13" w.c. High pressure natural gas systems require a regulator to reduce supply pressure to 10" W.C.
/RFDWLRQVWKDWWKH3UHVVXUH7DSSLQJ
3RLQW0D\EH,QVWDOOHG
127,&($ TXDOL¿HG JDV DSSOLDQFH LQVWDOOHU PXVW FRQQHFW WKH DSSOLDQFH WR WKH JDV
VXSSO\&RQVXOWDOOORFDOFRGHVEHIRUHLQVWDOODWLRQ
NOTICE
8VHQHZEODFNLURQSLSHVWHHOSLSHFRSSHUWXELQJRULQWHUQDOO\WLQQHGFRSSHUWXELQJ
&RSSHURULQWHUQDOO\WLQQHGFRSSHUWXELQJFDQRQO\DFFRUGLQJWRWKH1DWLRQDO)XHO*DV
&RGHVHFWLRQSURYLGLQJJDVPHHWVVXO¿GHOLPLWVDQGZKHUHSHUPLWWHGE\ORFDO
FRGHV *DV SLSLQJ V\VWHP PXVW EH VL]HG WR SURYLGH PLQLPXP LQOHW SUHVVXUH DW WKH
PD[LPXPÀRZUDWH%78+U8QGXHSUHVVXUHORVVZLOORFFXULIWKHSLSHLVWRRVPDOO
$PDQXDO VKXWRII YDOYHPXVWEH LQVWDOOHG XSVWUHDPRIWKH DSSOLDQFH 8QLRQWHHDQG
SOXJJHG137SUHVVXUHWDSSLQJSRLQWVKRXOGEHLQVWDOOHGXSVWUHDPRIWKHDSSOLDQFH
See Figure 9.
CAUTION
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tank can cause an explosion.
WARNING
27D8520 
Figure 10 - Pressure Test Point Location
7HVW3OXJ
MANUAL AND HI/LO CONTROL (Figure 10)
The pressure regulator is preset and locked to discourage
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the correct part from the parts list in this manual.
Remove 1/8" NPT plug, located on side of regulator body.
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pressure reading, re-install test plug. which should be
checked at the pressure test point. Check for gas leaks.
7HVW3RUW
³2XW´
Figure 11 - Pressure Test Point Location
CONNECTING THE GAS
The gas log set gas inlet connection is 3/8" NPT at the regulator, inlet on the right side facing the gas log. If a left
side connection is required, the connecting pipe may be led under the rear of the gas logs or behind the grate for
connection to the inlet.
Test all gas joints from the gas meter to the appliance regulator for leaks using a gas analyzer or soap and water solution after
completing connection. DO NOT USE AN OPEN FLAME.
Check the gas pressure with the appliance burning.
MILLI-VOLT CONTROL
(Figure 11)
The valve regulator controls the burner pressure which should
be checked at the pressure test point. Turn captured screw
counter clockwise 2 or 3 turns and then place tubing to pres-
sure gauge over test point (Use test port labeled “OUT”).
After taking pressure reading, be sure and turn captured
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for gas leaks.
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2
7D
8520
L
O
G
P
LA
C
EMEN
T
FILLIN
G
THE
B
URNE
R
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AN
Fill the burner pan with vermiculite to the bottom of the rear log and sloped to the front edge of the burner pan. Excess ver
-
P
LFX
O
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S
L
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or MVVK is installed
)
with vermiculite or rock wool
(
embers
).
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installing rear (#1) and front logs (#2 and #3), cover the entire top surface of the vermiculite in the burner pan with the rock
w
ool su
pp
lied with unit. Tear the rock wool into
p
ieces a
pp
roximatel
y
1
/
2
" in size (rou
g
hl
y
the size of a nickel) and cover
t
he burner evenl
y
. Do no use more rock wool than the amount supplied with the unit. To enhance the appearance of the
:
L
O
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O
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O
HWKURXJK
t
he two front lo
g
s.
P
L
A
C
EMEN
T
OF
D
E
CORATIV
E
V
OLCANI
C
R
OC
K
Sp
rinkle volcanic rock in front of front
g
lowin
g
embers and to both sides.
D
O NOT SPRIN
K
L
E ON BURNERS, EMBER BED, PILOT OR LOGS
.
,
03
2
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