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SICK SAFETY MULTI-BOX TRAINING EQUIPMENT+DEMOCASE Operating instructions

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“SAFETY MULTI-BOX” TRAINING EQUIPMENT+DEMOCASE
8025381/2020-07-14 SHORT OPERATING INSTRUCTIONS |”SAFETY MULTI-BOX” TRAINING EQUIP+DEMOCASE
SICK AG | Waldkirch | Germany | www.sick.com 1
Purpose of this document
These short operating instructions contain information on setting up, commissioning and demonstrating the “BGHW1
Machine Safety” training case. For detailed information regarding the installed components, please refer to the
respective operating instructions at http://www.sick.com/de/en.
Name, part number
TRAINING EQUIP - Safety Multi-Box, 1097795
DEMOCASE - Safety Multi-Box, 1108579
Technical data
Type: Training equipment in a case
Enclosure rating: IP20
Nominal power (training equipment): 23 W
Nominal current (training equipment): 1 A
Fuse: 3 A - SWITCH
Dimensions of the training equipment W x D x H: 550 mm x 240 mm x 380 mm
Dimensions of the case W x D x H: 650 mm x 330 mm x 490 mm
Weight (incl. case): 22.5 kg
Note:
The device is not suitable for use in residential areas. Radio interference cannot be ruled out when used in residential
areas.
SHORT OPERATING
INSTRUCTIONS
“SAFETY MULTI-BOX” TRAINING EQUIPMENT+DEMOCASE
8025381/2020-07-14 SHORT OPERATING INSTRUCTIONS |”SAFETY MULTI-BOX” TRAINING EQUIP+DEMOCASE
SICK AG | Waldkirch | Germany | www.sick.com 2
Intended use
The contents of the training case are primarily intended for instructing machine builders, safety specialists, students
and schoolchildren on the topic of “machine safety”.
It is used under the guidance of trained personnel.
Contents
The training case contains equipment to demonstrate the function of protective devices for machine safety. Contents:
Safety laser scanner and safety light curtain opto-electronic protective devices for hazardous point, hazardous
area and access protection
Non-contact safety switches with transponder and magnet technology for interlocking physical guards
Electro-mechanical safety locking device for holding physical guards shut
Movable physical guards (protective door)
Rope pull switch, emergency stop pushbutton for emergency stop safety command
Enabling switch for the enable safety command
Operating mode selector switch for selecting manual, automated or setup mode
Safety controller for linking and evaluating the input signals
of the safety functions
Controls and status indicators for start, stop, reset, unlock, inching
Indicator for simulating machine movements (fast and slow)
Equipment
Take the equipment out of the training case and set it up as shown in Figure 1.
Use the supplied voltage supply unit to establish the voltage supply via the female connector .
Only use the supplied voltage supply unit for voltage supply!
Commissioning
To demonstrate the functions of the “BGHW1 Machine Safety” training case, switch the on/off switch to the On
position.
Reset all protective devices in the start-up position:
Emergency stop pushbutton unlocked (rotate the red button to the left or right)
Rope pull switch unlocked by means of the reset lever
MSO key switch in position 1
Protective door closed
Protective field of the safety laser scanner clear (indicator lights up green)
Protective field of the safety light curtain clear (OSSD indicator lights up green), Figure 2
The RESET and UNLOCK buttons are flashing.
After pressing the RESET button and the green flashing START button , the machine starts up. The indicator
lights up red and rotates. The machine is now in RUN mode. The RUN indicator lights up green.
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“SAFETY MULTI-BOX” TRAINING EQUIPMENT+DEMOCASE
8025381/2020-07-14 SHORT OPERATING INSTRUCTIONS |”SAFETY MULTI-BOX” TRAINING EQUIP+DEMOCASE
SICK AG | Waldkirch | Germany | www.sick.com 3
Figure 1: Identification of the protective devices and the controls and status indicators on the front side.
Figure 2: Identification of the protective devices and the controls and status indicators on the rear side.
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“SAFETY MULTI-BOX” TRAINING EQUIPMENT+DEMOCASE
8025381/2020-07-14 SHORT OPERATING INSTRUCTIONS |”SAFETY MULTI-BOX” TRAINING EQUIP+DEMOCASE
SICK AG | Waldkirch | Germany | www.sick.com 4
Identifier
Explanation
DC 24-V voltage supply
On/off switch
Safety switch
Emergency stop pushbutton safety command device
Rope pull switch safety command device
Rope for rope pull switch
Tension pulley for rope pull switch
Emergency stop, integrated into the rope pull switch
Reset lever for resetting the rope pull switch
STOP button for stopping the machine
RESET button for resetting the protective devices (flashes when active)
START button for starting the machine (flashes when active)
UNLOCK button for unlocking the protective door (flashes when active)
RUN indicator lights up green when the machine is running
STOP indicator lights up red when the machine has been stopped
S1 inching button for fast machine operation in MSO 0 manual mode (flashes quickly when
active)
S2 inching button for slow machine operation in MSO 0 manual mode and in MSO 2 setup
mode (flashes slowly when active)
MSO key switch for selecting the operating mode:
0 – Manual mode
1 – Automated mode
2 – Setup mode
Protective door
Flashing indicator for simulating the machine speed
Non-contact safety switch with transponder technology (alternative to )
Non-contact safety switch with magnet technology (alternative to )
Safety locking device, electromechanical
Enabling switch safety command device
Safety laser scanner opto-electronic protective device
Indicator of the safety laser scanner
Safety controller
Safety light curtain opto-electronic protective device
OSSD indicator on the safety light curtain
List 1: Identification and explanation of the elements of the training case
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TRAINING EQUIPMENT FOR “SAFETY MULTI-BOX”
8025381/2020-07-14 SHORT OPERATING INSTRUCTIONS |”SAFETY MULTI-BOX” TRAINING EQUIP+DEMOCASE
SICK AG | Waldkirch | Germany | www.sick.com 5
Demonstrating safety functions, control functions, operating functions
Note: The response of the safety function is always “Initiate a stop”.
Safety function
Initiated by
To reset the safety
function
Note
Example applications
Complementary or
equivalent
protective measure:
Emergency stop
Pressing the emergency stop
pushbutton
Unlock the emergency
stop pushbutton by
rotating it
+ press the Reset button
Operating modes 0, 1, 2
Emergency stop safety
command
Complementary or
equivalent
protective measure:
Emergency stop
Pull the rope at the rope pull
switch
Reset lever in the
RUN position
+ press the Reset button
Operating modes 0, 1, 2
Emergency stop safety
command
Complementary or
equivalent
protective measure:
Emergency stop
Pressing the emergency stop
pushbutton on the rope pull
switch
Reset lever in the
RUN position
+ press the Reset button
Operating modes 0, 1, 2
Emergency stop safety
command
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TRAINING EQUIPMENT FOR “SAFETY MULTI-BOX”
8025381/2020-07-14 SHORT OPERATING INSTRUCTIONS |”SAFETY MULTI-BOX” TRAINING EQUIP+DEMOCASE
SICK AG | Waldkirch | Germany | www.sick.com 6
Safety function
Initiated by
To reset the safety
function
Note
Example applications
Initiating stop and
preventing start
Intrusion into the protective field
of the safety laser scanner
(detection of an object with a
diameter of approx. 30 mm or
greater)
Clear the protective field
+ press the Reset button
Operating mode 0, 1
When an object enters the warning
field, the indicator switches to
yellow. The safety function is not
triggered.
When an object enters the protective
field, the indicator switches to red
Non-contact protection with
proximity function
Initiating a stop
Intrusion into the protective field
of the safety light curtain
(detection of an object of size
14 mm or greater)
Clear the protective field
+ press the Reset button
Operating mode 0, 1
When an object enters the protective
field, the indicator switches to
red.
Non-contact protection with
proximity function
Protection for automated
material transport
Warning
field
Protective
field
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445
300
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TRAINING EQUIPMENT FOR “SAFETY MULTI-BOX”
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Safety function
Initiated by
To reset the safety
function
Note
Example applications
Temporarily
preventing access
Safety locking device and safety
controller for safe time delay
Operating mode 0, 1
The machine continues to run
after the stop command in order to
assume a defined position. The
protective door can only be opened
after a defined time for assuming
this position has elapsed. The
request to unlock the protective door
can be issued after the machine
has stopped and the UNLOCK button
has been pressed.
In conjunction with physical
guards
when operating, stopping,
shutting down
when the stopping time for a
hazardous machine movement
is too long
when the manufacturing
process cannot be interrupted
Preventing access
with interlocking
movable physical
guards
Opening the protective door
Alternativel
y:
Closing the protective
door
+ press the Reset button
Operating modes 0, 1, 2
The request to unlock the protective
door can be issued after the
machine has stopped and the
UNLOCK button has been
pressed.
Interlocking of physical guards
to prevent access to a
hazardous point
Changing safety
functions
Changing the position of the MSO
key switch
Depends on the
operating mode
Operating modes 0, 1, 2
The machine is stopped when the
operating mode is changed.
0 - Manual mode
1 - Automated mode
2 - Setup mode
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TRAINING EQUIPMENT FOR “SAFETY MULTI-BOX”
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Safety function
Initiated by
To reset the safety
function
Note
Example applications
Disabling a safety
function manually
and for a limited
time
MSO 2:
Protective door is
open or closed
Enabling device function:
Press the enabling switch in
position 2 and press the S2
inching button
Emergency stop function:
Press the enabling switch in
position 3
Enabling switch:
Position 1: Off function, control not pressed
Position 2: Enabling device function, control
pressed in middle position (pressure point)
Position 3: Off function with break contact, control
pressed past the pressure point Emergency stop
Enabling device function:
Enabling switch not
pressed
Emergency stop:
Enabling switch not
pressed
+ press the Reset button
Operating mode 2
“Setup mode” is set. The machine
runs at reduced speed.
The protective door can be
opened using the UNLOCK button
.
The safety functions of the protective
door monitoring and the opto-
electronic protective devices are
overridden.
Safe setup mode
Monitoring of work processes
Machine maintenance
Initiating a stop
when a defined
speed is exceeded
*
MSO 0:
Protective door is
closed
MSO 2:
Protective door is
open or closed
* This function cannot be
visualized with the training case.
Only the different speeds are
visualized.
Exceeding the defined speed
limit
Motion
control
functions
Adherence to the
defined speed limit
+ press the Reset button
Operating modes 0, 2
MSO 0:
Operating the machine at the fast
speed using the S1 inching button
Operating the machine at the slow
speed using the S2 inching button
MSO 2:
Operating the machine at the slow
speed in enabling and inching mode
using the enabling switch and S2
Safe zero speed monitoring,
speed monitoring
Releasing the locks of physical
guards
Maintenance and setup mode
Table 1: Demonstrating the safety and operating functions
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