SYSTEM Electronics COPILOT 15" Use and Maintenance Manual

Brand: SYSTEM Electronics

Model: COPILOT 15"

Type: Use and Maintenance Manual

Contents

1. General Characteristics .................................3

2. Technical specications.................................3

3. COPILOT 15" - Description and operation...................3

3.1 Switch-on and Switch-off............................3

3.2 The LED on the front panel ..........................4

3.3 Touch-Screen ....................................4

3.4 Display ........................................4

3.5 Batteries .......................................4

3.6 Connectivity.....................................5

3.7 Memory and data archive ...........................6

3.8 Watch-Dog and EEPROM Memory ......................6

3.9 Terminal automatic switch-on.........................6

3.10 Typical terminal consumption ........................6

4. Rear connectors ......................................6

4.1 Examples of possible versions of the rear connectors ........6

4.2 Connection diagram of traditional external connectors .......7

4.3 Connection diagram of M12 external connectors............8

5. Waste Electrical and Electronic Equipment Directive (WEEE) and

Restriction of Hazardous Substances Directive (ROHS) .......10

Use and maintenance Manual

Industrial PC

Order Code:

Date:

Rev:

May 2009

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èòàëüÿíñêîì ÿçûêå, íà òèòóëüíîé ñòðàíèöå êîòîðîãî èìååòñÿ íàäïèñü ISTRUZIONI ORIGINALI. Äàííîå

ðóêîâîäñòâî äîñòóïíî íà ñàéòå http://extranet.system-group.it/stampe/esternastampamanuali.aspx

Instrukcje w nieoryginalnej wersji

W razie w¹tpliwoœci lub sporów co do interpretacji treœci podrêcznika za obowi¹zuj¹c¹ wersjê

uznawana bêdzie wersja w³oska z napisem "ISTRUZIONI ORIGINALI" na ok³adce. Instrukcja ta

jest dostêpna pod adresem: http://extranet.system-group.it/stampe/esternastampamanuali.aspx

Diese Betriebsanleitung ist nicht die Originalversion

Im Zweifelsfall oder bei widersprüchlicher Auslegung des Handbuchs ist die Version in italienischer Sprache

maßgeblich, auf deren Titelblatt "ISTRUZIONI ORIGINALI" steht. Dieses Handbuch kann unter der

folgenden Adresse heruntergeladen werden: http://extranet.system-group.it/stampe/esternastampamanuali.aspx

180x23mm

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Log of Revisions Pages

Rev. 1.0 Draft 9

Rev. 1.1 Amendments 9

Rev. 1.2 Amendments 9

Rev. 1.3 Amendments 10

Rev. 1.4 Amendments 10

Rev. 1.5 Amendments 10

SYSTEM s.p.a. Div. Electronics

via Ghiarola Vecchia, 73

41042 Fiorano (MO) - Italy

tel. 0536/836111 - fax 0536/830901

www.system-group.it

e-mail: [email protected]

This product complies with the EMC safety

requirements of Directive 2004/108/EC

(formerly 89/336/EEC) and subsequent

amendments.

SYSTEM s.p.a. Div. Electronics reserves the right

to alter the technical specications in any way and at

any time without prior notice. The information in this

documentation is deemed to be correct and reliable.

Any reproduction of this catalogue, even partial,

is only allowed if authorised by SYSTEM s.p.a. Div.

Electronics.

DICO is a registered brand by SYSTEM s.p.a. Div.

Electronics.

BITBUS is a registered brand by Intel Corporation.

IBM is a registered brand by International Business

Machines Corporation.

Any other product names mentioned in this catalogue

belong to the respective manufacturers.

COMPANY WITH DNV CERTIFIED

QUALITY MANAGEMENT SYSTEM

= UNI EN ISO 9001:2000 =

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1. General

Characteristics

COPILOT 15" is the solution offered by SYSTEM

Electronics to combine an advanced graphic interface

on board the machine with a reliable and mechanically

robust hardware platform.

The unit consists of an impact and liquid-resistant

terminal, which is easily installed and adjusted by

a fastening support compatible with the VESA 100

standard.

The terminal has an SVGA 1024×768 and resistive

touch-screen graphic display.

Thanks to the new integrated Wireless solutions,

such as Wi-Fi, the COPILOT 15" terminal can run as a

supervisor of the equipment connected to the machine

and communicate with remote devices, such as the

Copilot 10.4".

2. Technical

specications

• CPU: CELERON M 600MHz

CELERON M 1GHz

• Display 15" colour TFT, high-contrast SVGA

1024×768, 350 nits

• RAM 128MB up to 1GB

• Compact Flash Type II up to 4GB

• Hard Disk up to 80GB

• Touch-Screen resistive

• 2 RS232/422/485 congurable serial ports

• Ethernet 10/100 Mbit

• Expansion slot miniPCI for Wi-Fi

• Expansion slot miniPCI for Ethernet

• 2 USB ports v2.0

• UPS integrated, up to 10', optional

• Typical charging time 4 hours

• Operating system that can be used: Windows

XP, Windows XPE, Windows CE 6.0

Moreover, the COPILOT FULL version has:

• 2 Expansion slots PC104/PCI104

• I/O: 4 IN + 4 OUT 24V max 250mA/output

• Galvanic isolation of the serial lines

• Possibility of software programming the

protocol of the serial ports

• Consumption: 35W normal operation, 2W in stand-by

• Power supply: 21V-28V DC

Note: A lesser supply allows the terminal to run,

however, the batteries cannot be charged.

Insufcient supply could cause the terminal to go

on when switched off.

• Construction IP67

• Connectors: M12 or traditional

• Operating ambient temperature 0-45 °C

• Dimensions: h=315, l=385, d=85 mm

3. COPILOT 15" -

Description and

operation

3.1 Switch-on and Switch-off

The COPILOT 15" has a power button on the rear side:

press it to switch the CPU on and off. An acoustic signal

warns the user when the terminal goes on.

The open applications close automatically and then the

power supply is disconnected if pressed while Windows

is running.

The system is ACPI compatible.

In other operating systems, the COPILOT 15" shuts

down by keeping the button pressed for more than 4

seconds.

When running on battery, UPS management allows

the user to be informed when voltage is present. In

normal conditions, the internal emergency batteries

allow minimum autonomy of 10 minutes (generally 15

minutes). When the remaining power is used up, the CPU

goes off so as to prevent damaging the batteries.

When no voltage is present, it is advisable to immediately

close the applications and shutdown the terminal.

The power button function can be congured so as to

allow the system to be shutdown or suspended, as shown

in the gure below.

Figure 3.1.1

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3.2 The LED on the front panel

The status of the power supply is determined from the

button on the front panel:

Green LED: Voltage is OK. The PC is on.

Orange LED: Voltage is OK. PC screensaver is on.

Red LED: No voltage.

3.3 Touch Screen

The Touch-Screen allows the user to interact with the

application program by emulating the left and right

mouse buttons. The driver supplied for Windows 98-

2000-XP allows the right button to be emulated by

pressing an icon on the lower right part of the screen

beforehand. A "virtual keyboard" is provided for Windows

for data to be entered.

Removable adhesive lms can be provided to be applied

on the front panel for applications in dusty environments

so as to prevent scratching the touch-screen surface.

Clean the touch-screen with a non-abrasive cloth.

The touch-screen is calibrated and the advanced

functions are set by means of the Touch-Screen V7.2

PS2 application. The echo of the buzzer after the glass

is pressed can be enabled or disabled. The right button

can be enabled and the drag-n-drop can be controlled.

The touch-down alone can be used as an indication that

the glass has been pressed.

Figure 3.3.1

It is advisable to perform calibration if pressing your

nger against the glass of the screen does not coincide

with the position of the cursor of the mouse.

Calibration is performed via the "Calibration" button

and then pressing the 4 points indicated on the screen.

It is recommended to perform the "4 points, mode 2"

calibration, using a pencil for greater precision.

3.4 Display

The advanced management of the power supply of the

Windows screensaver normally includes the automatic

shutdown function of the display lamp after a period

of inactivity. This function allows the life of the display

lamp to be enhanced. The display shutdown timeout is

modied by setting the screen as shown in the gure

below.

Figure 3.4.1

The display lamp is CCFT, with a typical brightness of 350

nits and 50,000 life hours (the latter are dened as the

time after which the brightness is reduced by half).

The display has a resolution of 1024×768 with viewing

angles of +60°/-60° horizontally and +50°/-50°

vertically.

Maximum frame rate is 75Hz.

3.5 Batteries

The COPILOT 15" is supplied with a 24 V SLA battery

pack to compensate for any voltage dips or temporary

drops in the supply.

The integrated UPS allows the power supply source and

battery charge to be managed automatically.

The LED on the front panel indicates the status of the

power supply:

Green LED: Voltage is OK. The PC is on.

Orange LED: Voltage is OK. PC screensaver is on.

Red LED: No voltage.

The UPS can be managed directly from the Windows

control panel and is compatible with Simple Signaling

UPS.

The UPS is connected to the internal COM3: 3E8 -

IRQ10.

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It is recommended to keep the UPS management

settings as shown below (2 minutes of normal use of

the terminal before the automatic "soft" shutdown of

the applications).

System suspension and shutdown can be congured

following a power cut.

Figure 3.5.1

3.6 Connectivity

The Wireless solutions of the COPILOT allow maximum

freedom and flexibility of use and allow remote

equipment to be piloted.

The COPILOT is a universal operator interface, for the

possibility to communicate with the machine and receive

the required data only, as well as the desired manuals

and easily manage the update of the equipment.

Native interfaces:

• 2 USB connectors on the rear side.

• Ethernet 10/100.

• MiniPCI Wi-Fi: wireless radio communication

according to Standard 802.11b/g at 2.4GHz, with

point-to-point access or an access point. Possibility

of encrypting the data for increased WEP security

at 64 or 128 bit. The maximum distance between

two communicating units or between the COPILOT

15" and the access point is 100 m.

Two internal antennas or one external antenna can

be installed for applications that require maximum

performance and radio coverage.

The FULL version of the COPILOT 15" allows the full

capacity of the terminal to be used for OEM applications

of other services:

• Two PC104+ slots (for high performance boards

on PCI/ISA bus) allow other boards to be used for

custom applications (CAN, GPS, camera, GPRS,

modem, additional Ethernet, etc.).

• Connection for additional ethernet 10/100 Mbit

with chipset i82551er.

• The optional TV output and audio (Audio LineIN,

Mic, LineOut) can be requested for multimedia

applications.

• There are 4x24V inputs and 4x24V outputs 250mA

max non-isolated, protected against short circuits.

Table 3.6.1

Conguration of the serial ports: (Com1 and Com2).

Table 3.6.2

Bit2: RTS/RTS-: Selects how to enable the driver in

transmission for RS422 and RS485 protocols.

(RTS-) 0: normally not in transmission:

controlled by the RTS signal.

(RTS) 1: normally in transmission: controlled by

the RTS signal.

Set bit 2 to '1' to use the RS422 serial port as a

point-to-point always in transmit/receive.

Bit4: selects between RS232 and 422/485.

0 must be written on the bit to use the serial

ports as RS232: and 422/485 is selected by

setting the value to 1.

Bit5: selects between RS422 and RS485 (half duplex

or full-duplex).

This bit bears no signicance for the RS232

mode. (set to 0). 0 must be written on the bit

to use the serial ports as RS422: and RS485 is

selected by setting the value to 1.

Bit6: termination of the TX+/TX- and RX+/RX- lines.

This bit is to be set to 0 for the RS232 mode.

1 must be written on the bit to terminate the

lines. 120 ohm termination.

Bit7: PullUp and PullDown of the TX+/TX- and RX-

/RX lines. This bit is to be set to 0 for the

RS232 mode. 1 must be written on the bit to

insert the pull-ups on the TX+ and RX+ and

the pull-downs on the TX- RX- lines. 470Ω

resistors between +5V and towards the GND,

respectively.

RS232: 0x00

RS422 Multidrop: 0xD0

RS485: 0xF0

RS422 Point-to-Point: 0xD4

The inputs are mapped in I/O at the 0x300 address.

The outputs are mapped in I/O at the 0x301 address.

The HW release can be read at the 0x307 address: 0xA7

or 0xA5 for the ultra light version.

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3.7 Memory and data archive

The COPILOT 15" allows a maximum of 1 GB of RAM

DDR to be used for the Celeron M version and 512MB

for the other CPU versions used.

An HDD of 80GB or 40GB can be installed.

A Compact Flash slot can be used for embedded

operating systems (Linux, Dos, Windows XPE) that

guarantees greater mechanical reliability.

A microdrive can also be used in the Compact Flash

Type II slot.

The Compact Flashes are available from 32MB up to

4GB.

The following mass memory congurations are available

for the COPILOT 15":

• 1HDD master on the primary IDE.

• 1HDD master on the secondary IDE.

• CF on the primary IDE + 1HDD on the secondary

IDE.

• 2CF master/slave on the primary IDE.

• 2CF master/slave on the secondary IDE.

Generally, the HD size used is 40GB.

The advantage lies in enjoying several storage supports;

in particularly demanding applications, data redundancy

can be used; multiple operating systems can be managed

or machine backups can be stored on an auxiliary hard

disk so as to retrieve the terminal functions if any

damage is caused.

3.8 Watch-Dog and EEPROM

Memory

The COPILOT 15" is equipped with an EEPROM memory,

external to the CPU, which can be used for read-write or

read-only. Up to 2Kbit of data can be stored.

Contact SYSTEM Electronics for further information on

how to manage the APIs.

The hardware Watch-Dog of the CPU can also be

activated and managed, and the Refresh time can also

be selected, over which the CPU will Reboot (several

seconds to minutes can be set).

3.9 Terminal automatic

switch-on

The COPILOT 15" is equipped with an automatic switch-

on function that is activated when the power supply is

connected.

This function allows the terminal to start automatically

when the main power supply is activated to which the

COPILOT 15" is connected.

The terminal does not switch-on automatically if switched

off manually. It must be restarted by pressing the button

or disconnecting and reconnecting the power supply.

The automatic switch-on function is normally enabled

and can be eliminated via a software conguration

program. Contact SYSTEM for further information.

Switch-on generally occurs 10 seconds after the 24V

reaches the terminal.

If the external 24V power supply drops below 21V, the

Copilot restarts.

It is recommended to wait 30 seconds after the PC is

switched off before connecting the power supply.

3.10 Typical terminal

consumption

Terminal consumption mainly depends on the type of

CPU installed, the status of the display and any additional

internal boards installed.

The typical consumption and maximum values measured

are found below.

CPU model 650MHz 1GHz

Stand-by 20W 20W

Generally 37W 50W

Max 40W 60W

The terminal conguration refers to the PC running

on Windows XP Professional, a 40GB HDD and a Wi-Fi

board installed.

Significant differences in consumption may arise

depending on the options used.

Stand-by refers to the switched off display and the CPU

in power saving mode.

4. Rear connectors

4.1 Examples of possible

versions of the rear

connectors

Different versions of rear connectors are available in

order to meet multiple wiring practicality and reliability

requirements.

The versions with M12 connectors guarantee IP67 of

the terminal.

The M12 connectors that are not used can be protected

with protection caps that protect against external

agents.

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4.2 Connection diagram

of traditional external

connectors

Traditional rear connectors

Figure 4.2.1

Traditional rear connectors full-

version

Figure 4.2.2

24V Power Supply

• 1 +24V

• 2 GND

• 3 PE

24V External Batteries

• 20 +24V

• 21 GND

• 22 NC

Ethernet RJ45

• 1 TX+

• 2 TX-

• 3 RX+

• 4

• 5

• 6 RX-

• 7

• 8

NOTE:

The LEDs of the Ethernet connector are not

used.

USB

• 1 +5V_USB

• 2 D-

• 3 D+

• 4 GND_USB

CAN

• 4 CAN_H

• 5 CAN_L

• 6 CAN_GND

• 7 CAN_H

• 8 CAN_L

• 9 CAN_GND

24V PNP DIGITAL INPUTS

• 15 IN_1

• 16 IN_2

• 17 IN_3

• 18 IN_4

• 19 IN_GND

The terminal recognises an active input when a positive

supply is connected between the IN and GND.

24V PNP DIGITAL OUTPUTS

• 10 OUT_1

• 11 OUT_2

• 12 OUT_3

• 13 OUT_4

• 14 OUT_GND

The outputs are powered by the 24V main input supply

and are not isolated.

NOTE

The UserA and UserB connectors are congured

differently according to the options installed on

request.

COM1 and COM2

Table 4.2.1

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Special connection for the Bitbus

board option with traditional

connectors no DB9

USER B connector for Bitbus connection

• 20 D- (USER_B.1)

• 21 D+ (USER_B.2)

• 22 RT- (USER_B.3)

• 23 RT+ (USER_B.4)

• 24 RGND (USER_B.5)

4.3 Connection diagram of M12

external connectors

Rear connectors

PWR + 2xUSB + PULS

Figure 4.3.1

Rear connectors for 4 holes

PWR + ETH + USB

Figure 4.3.2

M12 external connectors (8 holes)

24V+2ETH+USB+2CAN+1RS232

Figure 4.3.3

M12 external connectors (10 holes)

Figure 4.3.4

M12 external connectors with I/O

(10 holes)

Figure 4.3.5

24V Power Supply

[M12 Female 5-pole A]

• 1 +24V

• 2 +24V

• 3 GND

• 4 GND

• 5 PE

Figure 4.3.6 View of the external female connector

NOTE

The connection of pins 2 and 4 is set up to

minimise the losses due to cables with a reduced

section. The following alternative connection can

be used if necessary:

• 1 +24V

• 2 n.c.

• 3 GND

• 4 n.c.

• 5 PE

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Ethernet (standard IEC 61076-2-

101) [M12 Female polarised D]

Figure 4.3.7 M12 Cable with male connector

• 1 TX+

• 2 RX+

• 3 TX-

• 4 RX-

USB [M12 Male 5-pole A]

Wiring with cable USB 2.0 M12 FEMALE.

Ready-for-use adapters can be provided to connect

devices with a Type-A USB connector.

• 1 5V_USB

• 2 GND_USB

• 3 D+

• 4 D-

• 5 PE

Figure 4.3.9

COM1/COM2 [M12 Male 8-pole]

COM1 Wiring (selected internally as RS232/RS422/

RS485)

Figure 4.3.10 View of the external male connector

Table 4.3.1

CAN Wiring [M12 Male 5-pole A]

Copilot side male (compatible CAN repeater)

• 1 SHIELD

• 2 .

• 3 CAN_GND

• 4 CAN_H

• 5 CAN_L

Figure 4.3.11

Note:

The shield is not connected internally. It is not

recommended to wire the CAN_GND signal but

only CAN_H and CAN_L.

M12 Input and Output Connection

24V PNP Digital Inputs [M12 Female 5-pole A]

Figure 4.3.12 View of the rear connector

• 1 IN_1

• 2 IN_2

• 3 IN_3

• 4 IN_4

• 5 IN_GND

The terminal recognises an active input when a positive

supply is connected between the IN and GND.

24V PNP Digital Outputs [M12 Female 5-pole A]

Figure 4.3.13 View of the rear connector

• 1 OUT_1

• 2 OUT_2

• 3 OUT_3

• 4 OUT_4

• 5 OUT_GND

The outputs are powered by the 24V main input supply

and are not isolated.

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5. Waste Electrical

and Electronic

Equipment

Directive (WEEE)

and Restriction

of Hazardous

Substances

Directive (ROHS)

Information for the users pursuant to Art. 13 of Legislative

Decree no. 151 of 25 July 2005, "Implementation of

Directives 2002/95/EC, 2002/96/EC and 2003/108/EC

on the reduction of hazardous substances in electrical

and electronic equipment, as well as the disposal of

waste".

The crossed out wheelie-bin symbol shown on the

equipment or its packaging indicates that the product

must be collected separately from other waste at the

end of its life cycle.

The separate waste collection of this equipment at the

end of its life cycle is organised and managed by the

manufacturer. Any user who wishes to dispose of this

equipment must therefore contact the manufacturer and

follow the system adopted by the latter for the separate

collection of the equipment at the end of its life cycle.

Adequate separate collection of the equipment, which

is subsequently recycled, treated and disposed of in an

environmentally friendly manner helps prevent possible

negative impact on the environment and health and

encourages the reuse and/or recycling of the materials

that the equipment is made of.

Illegal disposal of the product by the user will result in

administrative penalties in accordance with applicable

laws.

SYSTEM Electronics COPILOT 15" Use and Maintenance Manual

Brand: SYSTEM Electronics

Model: COPILOT 15"

Type: Use and Maintenance Manual

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SYSTEM Electronics COPILOT 15" Use and Maintenance Manual

SYSTEM Electronics COPILOT 15" Use and Maintenance Manual

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