Contents
1. General Characteristics .................................3
2. Technical specications.................................3
3. COPILOT 15" - Description and operation...................3
3.1 Switch-on and Switch-off............................3
3.2 The LED on the front panel ..........................4
3.3 Touch-Screen ....................................4
3.4 Display ........................................4
3.5 Batteries .......................................4
3.6 Connectivity.....................................5
3.7 Memory and data archive ...........................6
3.8 Watch-Dog and EEPROM Memory ......................6
3.9 Terminal automatic switch-on.........................6
3.10 Typical terminal consumption ........................6
4. Rear connectors ......................................6
4.1 Examples of possible versions of the rear connectors ........6
4.2 Connection diagram of traditional external connectors .......7
4.3 Connection diagram of M12 external connectors............8
5. Waste Electrical and Electronic Equipment Directive (WEEE) and
Restriction of Hazardous Substances Directive (ROHS) .......10
Use and maintenance Manual
Industrial PC
Order Code:
Date:
Rev:
May 2009
Äàííûå èíñòðóêöèè íå ÿâëÿþòñÿ îðèãèíàëîì
 ñëó÷àå ñîìíåíèé èëè ïðîòèâîðå÷èé â òîëêîâàíèè ñìûñëà Ðóêîâîäñòâà îáðàùàòüñÿ ê âàðèàíòó íà
èòàëüÿíñêîì ÿçûêå, íà òèòóëüíîé ñòðàíèöå êîòîðîãî èìååòñÿ íàäïèñü ISTRUZIONI ORIGINALI. Äàííîå
ðóêîâîäñòâî äîñòóïíî íà ñàéòå http://extranet.system-group.it/stampe/esternastampamanuali.aspx
Instrukcje w nieoryginalnej wersji
W razie w¹tpliwoœci lub sporów co do interpretacji treœci podrêcznika za obowi¹zuj¹c¹ wersjê
uznawana bêdzie wersja w³oska z napisem "ISTRUZIONI ORIGINALI" na ok³adce. Instrukcja ta
jest dostêpna pod adresem: http://extranet.system-group.it/stampe/esternastampamanuali.aspx
Diese Betriebsanleitung ist nicht die Originalversion
Im Zweifelsfall oder bei widersprüchlicher Auslegung des Handbuchs ist die Version in italienischer Sprache
maßgeblich, auf deren Titelblatt "ISTRUZIONI ORIGINALI" steht. Dieses Handbuch kann unter der
folgenden Adresse heruntergeladen werden: http://extranet.system-group.it/stampe/esternastampamanuali.aspx
180x23mm
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Log of Revisions Pages
Rev. 1.0 Draft 9
Rev. 1.1 Amendments 9
Rev. 1.2 Amendments 9
Rev. 1.3 Amendments 10
Rev. 1.4 Amendments 10
Rev. 1.5 Amendments 10
SYSTEM s.p.a. Div. Electronics
via Ghiarola Vecchia, 73
41042 Fiorano (MO) - Italy
tel. 0536/836111 - fax 0536/830901
www.system-group.it
e-mail: [email protected]
This product complies with the EMC safety
requirements of Directive 2004/108/EC
(formerly 89/336/EEC) and subsequent
amendments.
SYSTEM s.p.a. Div. Electronics reserves the right
to alter the technical specications in any way and at
any time without prior notice. The information in this
documentation is deemed to be correct and reliable.
Any reproduction of this catalogue, even partial,
is only allowed if authorised by SYSTEM s.p.a. Div.
Electronics.
DICO is a registered brand by SYSTEM s.p.a. Div.
Electronics.
BITBUS is a registered brand by Intel Corporation.
IBM is a registered brand by International Business
Machines Corporation.
Any other product names mentioned in this catalogue
belong to the respective manufacturers.
COMPANY WITH DNV CERTIFIED
QUALITY MANAGEMENT SYSTEM
= UNI EN ISO 9001:2000 =
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1. General
Characteristics
COPILOT 15" is the solution offered by SYSTEM
Electronics to combine an advanced graphic interface
on board the machine with a reliable and mechanically
robust hardware platform.
The unit consists of an impact and liquid-resistant
terminal, which is easily installed and adjusted by
a fastening support compatible with the VESA 100
standard.
The terminal has an SVGA 1024×768 and resistive
touch-screen graphic display.
Thanks to the new integrated Wireless solutions,
such as Wi-Fi, the COPILOT 15" terminal can run as a
supervisor of the equipment connected to the machine
and communicate with remote devices, such as the
Copilot 10.4".
2. Technical
specications
• CPU: CELERON M 600MHz
CELERON M 1GHz
• Display 15" colour TFT, high-contrast SVGA
1024×768, 350 nits
• RAM 128MB up to 1GB
• Compact Flash Type II up to 4GB
• Hard Disk up to 80GB
• Touch-Screen resistive
• 2 RS232/422/485 congurable serial ports
• Ethernet 10/100 Mbit
• Expansion slot miniPCI for Wi-Fi
• Expansion slot miniPCI for Ethernet
• 2 USB ports v2.0
• UPS integrated, up to 10', optional
• Typical charging time 4 hours
• Operating system that can be used: Windows
XP, Windows XPE, Windows CE 6.0
Moreover, the COPILOT FULL version has:
• 2 Expansion slots PC104/PCI104
• I/O: 4 IN + 4 OUT 24V max 250mA/output
• Galvanic isolation of the serial lines
• Possibility of software programming the
protocol of the serial ports
• Consumption: 35W normal operation, 2W in stand-by
• Power supply: 21V-28V DC
Note: A lesser supply allows the terminal to run,
however, the batteries cannot be charged.
Insufcient supply could cause the terminal to go
on when switched off.
• Construction IP67
• Connectors: M12 or traditional
• Operating ambient temperature 0-45 °C
• Dimensions: h=315, l=385, d=85 mm
3. COPILOT 15" -
Description and
operation
3.1 Switch-on and Switch-off
The COPILOT 15" has a power button on the rear side:
press it to switch the CPU on and off. An acoustic signal
warns the user when the terminal goes on.
The open applications close automatically and then the
power supply is disconnected if pressed while Windows
is running.
The system is ACPI compatible.
In other operating systems, the COPILOT 15" shuts
down by keeping the button pressed for more than 4
seconds.
When running on battery, UPS management allows
the user to be informed when voltage is present. In
normal conditions, the internal emergency batteries
allow minimum autonomy of 10 minutes (generally 15
minutes). When the remaining power is used up, the CPU
goes off so as to prevent damaging the batteries.
When no voltage is present, it is advisable to immediately
close the applications and shutdown the terminal.
The power button function can be congured so as to
allow the system to be shutdown or suspended, as shown
in the gure below.
Figure 3.1.1
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3.2 The LED on the front panel
The status of the power supply is determined from the
button on the front panel:
Green LED: Voltage is OK. The PC is on.
Orange LED: Voltage is OK. PC screensaver is on.
Red LED: No voltage.
3.3 Touch Screen
The Touch-Screen allows the user to interact with the
application program by emulating the left and right
mouse buttons. The driver supplied for Windows 98-
2000-XP allows the right button to be emulated by
pressing an icon on the lower right part of the screen
beforehand. A "virtual keyboard" is provided for Windows
for data to be entered.
Removable adhesive lms can be provided to be applied
on the front panel for applications in dusty environments
so as to prevent scratching the touch-screen surface.
Clean the touch-screen with a non-abrasive cloth.
The touch-screen is calibrated and the advanced
functions are set by means of the Touch-Screen V7.2
PS2 application. The echo of the buzzer after the glass
is pressed can be enabled or disabled. The right button
can be enabled and the drag-n-drop can be controlled.
The touch-down alone can be used as an indication that
the glass has been pressed.
Figure 3.3.1
It is advisable to perform calibration if pressing your
nger against the glass of the screen does not coincide
with the position of the cursor of the mouse.
Calibration is performed via the "Calibration" button
and then pressing the 4 points indicated on the screen.
It is recommended to perform the "4 points, mode 2"
calibration, using a pencil for greater precision.
3.4 Display
The advanced management of the power supply of the
Windows screensaver normally includes the automatic
shutdown function of the display lamp after a period
of inactivity. This function allows the life of the display
lamp to be enhanced. The display shutdown timeout is
modied by setting the screen as shown in the gure
below.
Figure 3.4.1
The display lamp is CCFT, with a typical brightness of 350
nits and 50,000 life hours (the latter are dened as the
time after which the brightness is reduced by half).
The display has a resolution of 1024×768 with viewing
angles of +60°/-60° horizontally and +50°/-50°
vertically.
Maximum frame rate is 75Hz.
3.5 Batteries
The COPILOT 15" is supplied with a 24 V SLA battery
pack to compensate for any voltage dips or temporary
drops in the supply.
The integrated UPS allows the power supply source and
battery charge to be managed automatically.
The LED on the front panel indicates the status of the
power supply:
Green LED: Voltage is OK. The PC is on.
Orange LED: Voltage is OK. PC screensaver is on.
Red LED: No voltage.
The UPS can be managed directly from the Windows
control panel and is compatible with Simple Signaling
UPS.
The UPS is connected to the internal COM3: 3E8 -
IRQ10.
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It is recommended to keep the UPS management
settings as shown below (2 minutes of normal use of
the terminal before the automatic "soft" shutdown of
the applications).
System suspension and shutdown can be congured
following a power cut.
Figure 3.5.1
3.6 Connectivity
The Wireless solutions of the COPILOT allow maximum
freedom and flexibility of use and allow remote
equipment to be piloted.
The COPILOT is a universal operator interface, for the
possibility to communicate with the machine and receive
the required data only, as well as the desired manuals
and easily manage the update of the equipment.
Native interfaces:
• 2 USB connectors on the rear side.
• Ethernet 10/100.
• MiniPCI Wi-Fi: wireless radio communication
according to Standard 802.11b/g at 2.4GHz, with
point-to-point access or an access point. Possibility
of encrypting the data for increased WEP security
at 64 or 128 bit. The maximum distance between
two communicating units or between the COPILOT
15" and the access point is 100 m.
Two internal antennas or one external antenna can
be installed for applications that require maximum
performance and radio coverage.
The FULL version of the COPILOT 15" allows the full
capacity of the terminal to be used for OEM applications
of other services:
• Two PC104+ slots (for high performance boards
on PCI/ISA bus) allow other boards to be used for
custom applications (CAN, GPS, camera, GPRS,
modem, additional Ethernet, etc.).
• Connection for additional ethernet 10/100 Mbit
with chipset i82551er.
• The optional TV output and audio (Audio LineIN,
Mic, LineOut) can be requested for multimedia
applications.
• There are 4x24V inputs and 4x24V outputs 250mA
max non-isolated, protected against short circuits.
Table 3.6.1
Conguration of the serial ports: (Com1 and Com2).
Table 3.6.2
Bit2: RTS/RTS-: Selects how to enable the driver in
transmission for RS422 and RS485 protocols.
(RTS-) 0: normally not in transmission:
controlled by the RTS signal.
(RTS) 1: normally in transmission: controlled by
the RTS signal.
Set bit 2 to '1' to use the RS422 serial port as a
point-to-point always in transmit/receive.
Bit4: selects between RS232 and 422/485.
0 must be written on the bit to use the serial
ports as RS232: and 422/485 is selected by
setting the value to 1.
Bit5: selects between RS422 and RS485 (half duplex
or full-duplex).
This bit bears no signicance for the RS232
mode. (set to 0). 0 must be written on the bit
to use the serial ports as RS422: and RS485 is
selected by setting the value to 1.
Bit6: termination of the TX+/TX- and RX+/RX- lines.
This bit is to be set to 0 for the RS232 mode.
1 must be written on the bit to terminate the
lines. 120 ohm termination.
Bit7: PullUp and PullDown of the TX+/TX- and RX-
/RX lines. This bit is to be set to 0 for the
RS232 mode. 1 must be written on the bit to
insert the pull-ups on the TX+ and RX+ and
the pull-downs on the TX- RX- lines. 470Ω
resistors between +5V and towards the GND,
respectively.
RS232: 0x00
RS422 Multidrop: 0xD0
RS485: 0xF0
RS422 Point-to-Point: 0xD4
The inputs are mapped in I/O at the 0x300 address.
The outputs are mapped in I/O at the 0x301 address.
The HW release can be read at the 0x307 address: 0xA7
or 0xA5 for the ultra light version.
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3.7 Memory and data archive
The COPILOT 15" allows a maximum of 1 GB of RAM
DDR to be used for the Celeron M version and 512MB
for the other CPU versions used.
An HDD of 80GB or 40GB can be installed.
A Compact Flash slot can be used for embedded
operating systems (Linux, Dos, Windows XPE) that
guarantees greater mechanical reliability.
A microdrive can also be used in the Compact Flash
Type II slot.
The Compact Flashes are available from 32MB up to
4GB.
The following mass memory congurations are available
for the COPILOT 15":
• 1HDD master on the primary IDE.
• 1HDD master on the secondary IDE.
• CF on the primary IDE + 1HDD on the secondary
IDE.
• 2CF master/slave on the primary IDE.
• 2CF master/slave on the secondary IDE.
Generally, the HD size used is 40GB.
The advantage lies in enjoying several storage supports;
in particularly demanding applications, data redundancy
can be used; multiple operating systems can be managed
or machine backups can be stored on an auxiliary hard
disk so as to retrieve the terminal functions if any
damage is caused.
3.8 Watch-Dog and EEPROM
Memory
The COPILOT 15" is equipped with an EEPROM memory,
external to the CPU, which can be used for read-write or
read-only. Up to 2Kbit of data can be stored.
Contact SYSTEM Electronics for further information on
how to manage the APIs.
The hardware Watch-Dog of the CPU can also be
activated and managed, and the Refresh time can also
be selected, over which the CPU will Reboot (several
seconds to minutes can be set).
3.9 Terminal automatic
switch-on
The COPILOT 15" is equipped with an automatic switch-
on function that is activated when the power supply is
connected.
This function allows the terminal to start automatically
when the main power supply is activated to which the
COPILOT 15" is connected.
The terminal does not switch-on automatically if switched
off manually. It must be restarted by pressing the button
or disconnecting and reconnecting the power supply.
The automatic switch-on function is normally enabled
and can be eliminated via a software conguration
program. Contact SYSTEM for further information.
Switch-on generally occurs 10 seconds after the 24V
reaches the terminal.
If the external 24V power supply drops below 21V, the
Copilot restarts.
It is recommended to wait 30 seconds after the PC is
switched off before connecting the power supply.
3.10 Typical terminal
consumption
Terminal consumption mainly depends on the type of
CPU installed, the status of the display and any additional
internal boards installed.
The typical consumption and maximum values measured
are found below.
CPU model 650MHz 1GHz
Stand-by 20W 20W
Generally 37W 50W
Max 40W 60W
The terminal conguration refers to the PC running
on Windows XP Professional, a 40GB HDD and a Wi-Fi
board installed.
Significant differences in consumption may arise
depending on the options used.
Stand-by refers to the switched off display and the CPU
in power saving mode.
4. Rear connectors
4.1 Examples of possible
versions of the rear
connectors
Different versions of rear connectors are available in
order to meet multiple wiring practicality and reliability
requirements.
The versions with M12 connectors guarantee IP67 of
the terminal.
The M12 connectors that are not used can be protected
with protection caps that protect against external
agents.
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4.2 Connection diagram
of traditional external
connectors
Traditional rear connectors
Figure 4.2.1
Traditional rear connectors full-
version
Figure 4.2.2
24V Power Supply
• 1 +24V
• 2 GND
• 3 PE
24V External Batteries
• 20 +24V
• 21 GND
• 22 NC
Ethernet RJ45
• 1 TX+
• 2 TX-
• 3 RX+
• 4
• 5
• 6 RX-
• 7
• 8
NOTE:
The LEDs of the Ethernet connector are not
used.
USB
• 1 +5V_USB
• 2 D-
• 3 D+
• 4 GND_USB
CAN
• 4 CAN_H
• 5 CAN_L
• 6 CAN_GND
• 7 CAN_H
• 8 CAN_L
• 9 CAN_GND
24V PNP DIGITAL INPUTS
• 15 IN_1
• 16 IN_2
• 17 IN_3
• 18 IN_4
• 19 IN_GND
The terminal recognises an active input when a positive
supply is connected between the IN and GND.
24V PNP DIGITAL OUTPUTS
• 10 OUT_1
• 11 OUT_2
• 12 OUT_3
• 13 OUT_4
• 14 OUT_GND
The outputs are powered by the 24V main input supply
and are not isolated.
NOTE
The UserA and UserB connectors are congured
differently according to the options installed on
request.
COM1 and COM2
Table 4.2.1
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Special connection for the Bitbus
board option with traditional
connectors no DB9
USER B connector for Bitbus connection
• 20 D- (USER_B.1)
• 21 D+ (USER_B.2)
• 22 RT- (USER_B.3)
• 23 RT+ (USER_B.4)
• 24 RGND (USER_B.5)
4.3 Connection diagram of M12
external connectors
Rear connectors
PWR + 2xUSB + PULS
Figure 4.3.1
Rear connectors for 4 holes
PWR + ETH + USB
Figure 4.3.2
M12 external connectors (8 holes)
24V+2ETH+USB+2CAN+1RS232
Figure 4.3.3
M12 external connectors (10 holes)
Figure 4.3.4
M12 external connectors with I/O
(10 holes)
Figure 4.3.5
24V Power Supply
[M12 Female 5-pole A]
• 1 +24V
• 2 +24V
• 3 GND
• 4 GND
• 5 PE
Figure 4.3.6 View of the external female connector
NOTE
The connection of pins 2 and 4 is set up to
minimise the losses due to cables with a reduced
section. The following alternative connection can
be used if necessary:
• 1 +24V
• 2 n.c.
• 3 GND
• 4 n.c.
• 5 PE
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Ethernet (standard IEC 61076-2-
101) [M12 Female polarised D]
Figure 4.3.7 M12 Cable with male connector
• 1 TX+
• 2 RX+
• 3 TX-
• 4 RX-
USB [M12 Male 5-pole A]
Wiring with cable USB 2.0 M12 FEMALE.
Ready-for-use adapters can be provided to connect
devices with a Type-A USB connector.
• 1 5V_USB
• 2 GND_USB
• 3 D+
• 4 D-
• 5 PE
Figure 4.3.9
COM1/COM2 [M12 Male 8-pole]
COM1 Wiring (selected internally as RS232/RS422/
RS485)
Figure 4.3.10 View of the external male connector
Table 4.3.1
CAN Wiring [M12 Male 5-pole A]
Copilot side male (compatible CAN repeater)
• 1 SHIELD
• 2 .
• 3 CAN_GND
• 4 CAN_H
• 5 CAN_L
Figure 4.3.11
Note:
The shield is not connected internally. It is not
recommended to wire the CAN_GND signal but
only CAN_H and CAN_L.
M12 Input and Output Connection
24V PNP Digital Inputs [M12 Female 5-pole A]
Figure 4.3.12 View of the rear connector
• 1 IN_1
• 2 IN_2
• 3 IN_3
• 4 IN_4
• 5 IN_GND
The terminal recognises an active input when a positive
supply is connected between the IN and GND.
24V PNP Digital Outputs [M12 Female 5-pole A]
Figure 4.3.13 View of the rear connector
• 1 OUT_1
• 2 OUT_2
• 3 OUT_3
• 4 OUT_4
• 5 OUT_GND
The outputs are powered by the 24V main input supply
and are not isolated.
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5. Waste Electrical
and Electronic
Equipment
Directive (WEEE)
and Restriction
of Hazardous
Substances
Directive (ROHS)
Information for the users pursuant to Art. 13 of Legislative
Decree no. 151 of 25 July 2005, "Implementation of
Directives 2002/95/EC, 2002/96/EC and 2003/108/EC
on the reduction of hazardous substances in electrical
and electronic equipment, as well as the disposal of
waste".
The crossed out wheelie-bin symbol shown on the
equipment or its packaging indicates that the product
must be collected separately from other waste at the
end of its life cycle.
The separate waste collection of this equipment at the
end of its life cycle is organised and managed by the
manufacturer. Any user who wishes to dispose of this
equipment must therefore contact the manufacturer and
follow the system adopted by the latter for the separate
collection of the equipment at the end of its life cycle.
Adequate separate collection of the equipment, which
is subsequently recycled, treated and disposed of in an
environmentally friendly manner helps prevent possible
negative impact on the environment and health and
encourages the reuse and/or recycling of the materials
that the equipment is made of.
Illegal disposal of the product by the user will result in
administrative penalties in accordance with applicable
laws.
/