Grizzly G0454ZW Owner's manual

MODEL G0453W, G0453ZW,

G0454W, G0454ZW

15" & 20" PLANERS

OWNER'S MANUAL

(For models manufactured since 08/16)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#WK17773 PRINTED IN CHINA

V3.08.16

This manual provides critical safety instructions on the proper setup,

operation, maintenance, and service of this machine/tool. Save this

document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual

may result in fire or serious personal injury—including amputation,

electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use.

This responsibility includes but is not limited to proper installation in

a safe environment, personnel training and usage authorization,

proper inspection and maintenance, manual availability and compre-

hension, application of safety devices, cutting/sanding/grinding tool

integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage

from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and

other construction activities contains chemicals known to the State

of California to cause cancer, birth defects or other reproductive

harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you

do this type of work. To reduce your exposure to these chemicals:

Work in a well ventilated area, and work with approved safety equip-

ment, such as those dust masks that are specially designed to filter

out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Contact Info.................................................... 2

Machine Description ...................................... 2

Manual Accuracy ........................................... 2

Identification ................................................... 3

Controls & Components ................................. 4

Internal Components...................................... 5

Machine Data Sheet ...................................... 6

SECTION 1: SAFETY ....................................... 8

Safety Instructions for Machinery .................. 8

Additional Safety for Planers ....................... 10

SECTION 2: POWER SUPPLY ...................... 11

SECTION 3: SETUP ....................................... 13

Needed for Setup ......................................... 13

Unpacking .................................................... 13

Inventory ...................................................... 14

Cleanup ........................................................ 15

Site Considerations ...................................... 16

Lifting & Placing ........................................... 17

Assembly ..................................................... 18

Dust Collection ............................................. 20

Checking Gearbox Oil Level ........................ 20

Test Run ...................................................... 21

Recommended Adjustments ........................ 21

SECTION 4: OPERATIONS ........................... 22

Operation Overview ..................................... 22

Workpiece Inspection................................... 23

Wood Types ................................................. 23

Planing Tips ................................................. 24

Cutting Problems ......................................... 24

Depth of Cut ................................................. 25

Bed Roller Height ......................................... 26

Setting Feed Rate ........................................ 27

Adjusting/Replacing Knives ......................... 27

Rotating/Replacing Cutterhead Inserts ........ 29

SECTION 5: ACCESSORIES ......................... 30

SECTION 6: MAINTENANCE ......................... 34

Schedule ...................................................... 34

Cleaning & Protecting .................................. 34

Lubrication ................................................... 34

SECTION 7: SERVICE ................................... 37

Troubleshooting ........................................... 37

Tensioning/Replacing V-Belts ...................... 40

Tensioning Table Height Chain ................... 41

Feed Rollers, Chip Breaker & Pressure Bar

Heights ......................................................... 42

Adjusting Roller Spring Tension .................. 45

Positioning Chip Deflector ........................... 46

Calibrating Table Height Scale .................... 46

Anti-Kickback Fingers .................................. 47

Pulley Alignment .......................................... 47

SECTION 8: WIRING ...................................... 48

Wiring Safety Instructions ............................ 48

Wiring Diagram (G0453W/G0454W) ........... 49

Electrical Components

(G0453W/G0454W) ..................................... 50

Wiring Diagram (G0453ZW/G0454ZW) ....... 51

Electrical Components

(G0453ZW/G0454ZW) ................................. 52

SECTION 9: PARTS ....................................... 53

Headstock (G0453W & G0453ZW) ............. 53

Table (G0453W & G0453ZW) ..................... 55

Base (G0453W & G0453ZW) ...................... 56

Gearbox (G0453W & G0453ZW)................. 57

Feed Gearing (G0453W & G0453ZW) ........ 58

Cabinet (G0453W & G0453ZW) .................. 59

Labels (G0453W & G0453ZW) .................... 61

Headstock (G0454W & G0454ZW) ............. 62

Table (G0454W & G0454ZW) ..................... 64

Base (G0454W & G0454ZW) ...................... 65

Gearbox (G0454W & G0454ZW)................. 66

Feed Gearing (G0454W & G0454ZW) ........ 67

Cabinet (G0454W & G0454ZW) .................. 68

Labels (G0454W & G0454ZW) .................... 70

WARRANTY & RETURNS ............................. 73

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G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

We stand behind our machines! If you have ques-

tions or need help, contact us with the information

below. Before contacting, make sure you get the

serial number

and manufacture date from the

machine ID label. This will help us help you faster.

Grizzly Technical Support

1815 W. Battlefield

Springfield, MO 65807

Phone: (570) 546-9663

Email: [email protected]

We want your feedback on this manual. What did

you like about it? Where could it be improved?

Please take a few minutes to give us feedback.

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Email: [email protected]

Contact Info

We are proud to provide a high-quality owner’s

manual with your new machine!

We

made every effort to be exact with the

instruc-

tions, specifications, drawings, and photographs

in this manual. Sometimes we make mistakes, but

our policy of continuous improvement also means

that

sometimes the machine

you receive is

slightly different than shown in the manual

.

If you find this to be the case, and the difference

between the manual and machine leaves you

confused or unsure about something

,

check our

website for an updated version. W

e post

current

manuals and

manual updates for free

on our web-

site at

www.grizzly.com.

Alternatively, you can call our Technical Support

for help. Before calling, make sure you write down

the

Manufacture Date and Serial Number

from

the machine ID label (see below). This information

is required for us to provide proper tech support,

and it helps us determine if updated documenta-

tion is available for your machine.

Manufacture Date

Serial Number

Manual Accuracy

INTRODUCTION

Models G0453W and G0453ZW are 3 HP, 15"

planers with the following differences:

• Model G0453W has a 3-knife cutterhead and

a magnetic ON/OFF switch mounted to the

headstock.

• Model G0453ZW has a spiral cutterhead and

a pedestal-mounted control panel.

Models G0454W and G0454ZW are 5 HP, 20"

planers with the following differences:

• Model G0454W has a 4-knife cutterhead, and

a magnetic ON/OFF switch mounted to the

headstock.

• Model G0454ZW has a spiral cutterhead and

a pedestal-mounted control panel.

Machine Description

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

-3-

Identification

Become familiar with the names and locations of the controls and features shown below to better understand

the instructions in this manual.

To reduce your risk of

serious injury, read this

entire manual BEFORE

using machine.

Return

Rollers

Table

Height

Handwheel

Gearbox

Lifting

Bars

(2 of 4)

Feed Rate

Control Knob

Bed Rollers

Cabinet

Access

Panel

Front

Extension

Wing

Rear

Extension

Wing

Magnetic ON/OFF Switch

(G0453W & G0454W)

Control Panel for

Magnetic Switch

(G0453ZW &

G0454ZW)

Table

Locks

Mobile-Base

Foot Pedal

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G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Controls &

Components

Figure 2. Return rollers and dust port.

H

G

G. Return Rollers: Assist sliding workpiece

back to operator following planing operation.

H. Dust Port: Connects to a dust collection

system to extract shavings and dust during

operation.

Figure 3. Mobile-base foot pedal.

I

I. Mobile-Base Foot Pedal: When engaged,

lifts machine onto casters for repositioning.

When disengaged, allows machine to rest

firmly on floor during operations.

Refer to Figures 1–3 and the following descrip-

tions to become familiar with the basic controls

and components of this machine. Understanding

these items and how they work will help you

understand the rest of the manual and stay safe

when operating this machine.

To reduce your risk of

serious injury, read this

entire manual BEFORE

using machine.

C. Feed Rate Control Knob: Selects 20 FPM

feed rate when pushed in and 16 FPM feed

rate when pulled out.

D. Table Locks: Secure table height

position when tightened.

E. Control Panel for Magnetic Switch: Green

START button turns motor ON when pressed.

Red Emergency STOP button turns motor

OFF when pressed; for safety purposes, this

button will remain depressed and prevent

restarting until reset. Reset by rotating clock-

wise until it pops out.

F. Depth Limiter: Limits depth of cut to a maxi-

mum of

1

⁄8" at full width.

Figure 1. Table elevation and feed controls.

B

C

D

A

E

F

A. Magnetic ON/OFF Switch: Green start but-

ton turns motor ON when pressed. Red

Emergency Stop button turns motor OFF

when pressed; for safety purposes, this button

will remain depressed and prevent restarting

until reset. Reset by rotating clockwise until it

pops out.

B. Table Height Handwheel: Raises and low-

ers table to accommodate different workpiece

thicknesses. One complete revolution moves

the table approximately

1

⁄16".

G0453W

G0454ZW

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

-5-

Internal Components

Workpiece

Figure 4. Workpiece path and major planing components (side cutaway view).

A. Anti-Kickback Fingers: Provide additional

safety for the operator.

B. Serrated Infeed Roller: Pulls the workpiece

toward the cutterhead.

C. Chip Breaker: Breaks off chips created by

the cutterhead to prevent tear out and diverts

the chips to the dust port.

D. Chip Deflector: Directs chips into the dust

hood.

E. Cutterhead: Holds the knives/indexable car-

bide inserts that remove material from the

workpiece.

A

C

B

E

H

I

F

F. Pressure Bar: Stabilizes the workpiece as it

leaves the cutterhead and assists in deflect-

ing wood particles toward the dust hood

(G0454W & G0454ZW only).

G. Outfeed Roller: Pulls the workpiece through

the planer.

H. Table Rollers: Provide upward pressure on

the workpiece, enabling the feed rollers to

pull the workpiece along.

I. Planer Table: Provides a smooth and level

path for the workpiece as it moves through

the planer.

G

D

Like all machinery there is potential danger when operating this machine. Accidents are fre-

quently caused by lack of familiarity or failure to pay attention. Use this machine with respect

and caution to decrease the risk of operator injury. If normal safety precautions are overlooked

or ignored, serious personal injury may occur.

Front Rear

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G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Machine Data Sheet

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0453W/ZW–G0454W/ZW PLANERS

Model Number G0453W G0453ZW G0454W G0454ZW

Product Dimensions

Weight

514 lbs. 525 lbs 768 lbs. 779 lbs.

Width (side-to-side) x Depth

(front-to-back) x Height

33

1

⁄2" x 42" x 44" 38" x 42" x 44" 39

1

⁄2" x 56

1

⁄2" x 45" 44" x 56

1

⁄2" x 45"

Foot Print (Length x Width) 19" x 23

1

⁄2" 23" x 29"

Shipping Dimensions

Type Wood Crate

Weight 585 lbs. 602 lbs. 853 lbs. 877 lbs.

Width (side-to-side) x Depth

(front-to-back) x Height

33" x 25" x 48" 37" x 25" x 48" 38" x 30" x 48" 43" x 30" x 48"

Electrical

Power Requirement 240V, Single-Phase, 60 Hz

Full-Load Current Rating 12A 20A

Minimum Circuit Size 20A 30A

Connection Type Cord & Plug

Power Cord Included Yes

Power Cord Length 6 ft.

Power Cord Gauge 12 AWG

Plug Included Yes

Included Plug Type 6-20 L6-30

Switch Type Magnetic Switch w/Overload Protection

Motor

Type TEFC Capacitor-Start Induction

Horsepower 3 HP 5 HP

Phase Single-Phase

Amps 12A 20A

Speed 3450 RPM

Power Transfer Belt Drive

Bearings Sealed & Permanently Lubricated

Manufacturer Specifications

Country of Origin China

Warranty 1 Year

Approx. Assembly & Setup Time 1 Hour

Serial Number Location ID Label

ISO 9001 Factory Yes

Certified by NRTL Yes

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

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Model Number G0453W G0453ZW G0454W G0454ZW

Main Specifications

Planer Size 15 in. 20 in.

Max. Cut Width 15 in. 20 in.

Max. Stock Thickness 8 in.

Min. Stock Thickness

3

⁄16 in.

Min. Stock Length 6

1

⁄2 in. 7

1

⁄2 in.

Number of Cuts Per Inch 104, 56 104, 83

Number of Cuts Per Minute 15,000 20,000

Cutterhead Speed 5000 RPM

Planing Feed Rate 16, 20 FPM

Max. Cut Depth Planing Full

Width

1

⁄8 in.

Max. Cut Depth Planing 6-Inch

Wide Board

5

⁄32 in.

1

⁄4 in.

Dust Port Size 4 in. 5 in.

Cutterhead Info

Cutterhead Type 3-Knife Spiral 4-Knife Spiral

Cutterhead Diameter 3 in. 3

1

⁄16 in.

Number of Knives 3 N/A 4 N/A

Knife Type

HSS, Single-Sided,

Solid

N/A

HSS, Single-Sided,

Solid

N/A

Knife Length 15 in. N/A 20 in. N/A

Knife Width 1 in. N/A 1 in. N/A

Knife Thickness

1

⁄8 in. N/A

1

⁄8 in. N/A

Knife Adjustment Jack Screws N/A Jack Screws N/A

Number of Spirals N/A 4 N/A 4

Number of Indexable Cutters N/A 72 N/A 96

Cutter Insert Type N/A Indexable Carbide N/A Indexable Carbide

Cutter Insert Length N/A 14 mm N/A 14 mm

Cutter Insert Width N/A 14 mm N/A 14 mm

Cutter Insert Thickness N/A 2 mm N/A 2 mm

Table Info

Table Movement 8 in.

Table Bed Length 41

3

⁄4 in. 56

1

⁄2 in.

Table Bed Width 16 in. 21 in.

Table Bed Thickness 2

3

⁄8 in.

Floor-to-Table Height 25–32

3

⁄4 in. 25

3

⁄8–33

3

⁄4 in.

Construction

Table Precision-Ground Cast Iron

Body Cast Iron

Stand Steel

Cutterhead Assembly Steel

Infeed Roller Serrated Steel

Outfeed Roller Rubber

Paint Type/Finish Powder Coated

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G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

ELECTRICAL EQUIPMENT INJURY RISKS. You

can be shocked, burned, or killed by touching live

electrical components or improperly grounded

machinery. To reduce this risk, only allow qualified

service personnel to do electrical installation or

repair work, and always disconnect power before

accessing or exposing electrical equipment.

DISCONNECT POWER FIRST.

Always discon-

nect machine from power supply BEFORE making

adjustments, changing tooling, or servicing machine.

This prevents an injury risk from unintended startup

or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved

safety glasses or a face shield when operating or

observing machinery to reduce the risk of eye

injury or blindness from flying particles. Everyday

eyeglasses are NOT approved safety glasses.

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained oper-

ators have a higher risk of being hurt or killed.

Only allow trained/supervised people to use this

machine. When machine is not being used, dis-

connect power, remove switch keys, or lock-out

machine to prevent unauthorized use—especially

around children. Make your workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use

machinery in areas that are wet, cluttered, or have

poor lighting. Operating machinery in these areas

greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental

alertness is required for safe operation of machin-

ery. Never operate under the influence of drugs or

alcohol, when tired, or when distracted.

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions.

This manual uses a series of symbols and signal words intended to convey the level of impor-

tance of the safety messages. The progression of symbols is described below. Remember that

safety messages by themselves do not eliminate danger and are not a substitute for proper

accident prevention measures. Always use common sense and good judgment.

Indicates a potentially hazardous situation which, if not avoided,

MAY result in minor or moderate injury. It may also be used to alert

against unsafe practices.

Indicates a potentially hazardous situation which, if not avoided,

COULD result in death or serious injury.

Indicates an imminently hazardous situation which, if not avoided,

WILL result in death or serious injury.

This symbol is used to alert the user to useful information about

proper operation of the machine.

NOTICE

Safety Instructions for Machinery

SECTION 1: SAFETY

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

-9-

WEARING PROPER APPAREL. Do not wear

clothing, apparel or jewelry that can become

entangled in moving parts. Always tie back or

cover long hair. Wear non-slip footwear to reduce

risk of slipping and losing control or accidentally

contacting cutting tool or moving parts.

HAZARDOUS DUST. Dust created by machinery

operations may cause cancer, birth defects, or

long-term respiratory damage. Be aware of dust

hazards associated with each workpiece mate-

rial. Always wear a NIOSH-approved respirator to

reduce your risk.

HEARING PROTECTION. Always wear hear-

ing protection when operating or observing loud

machinery. Extended exposure to this noise

without hearing protection can cause permanent

hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on

machinery can become dangerous projectiles

upon startup. Never leave chuck keys, wrenches,

or any other tools on machine. Always verify

removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use

this tool for its intended purpose—do not force

it or an attachment to do a job for which it was

not designed. Never make unapproved modifica-

tions—modifying tool or using it differently than

intended may result in malfunction or mechanical

failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing

and balance at all times when operating machine.

Do not overreach! Avoid awkward hand positions

that make workpiece control difficult or increase

the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and

bystanders at a safe distance from the work area.

Stop using machine if they become a distraction.

GUARDS & COVERS. Guards and covers reduce

accidental contact with moving parts or flying

debris. Make sure they are properly installed,

undamaged, and working correctly BEFORE

operating machine.

FORCING MACHINERY. Do not force machine.

It will do the job safer and better at the rate for

which it was designed.

NEVER STAND ON MACHINE. Serious injury

may occur if machine is tipped or if the cutting

tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement dur-

ing operation greatly increases risk of injury or

loss of control. Before starting, verify machine is

stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult

this owner’s manual or the manufacturer for rec-

ommended accessories. Using improper acces-

sories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the

risk of accidental injury, turn machine OFF and

ensure all moving parts completely stop before

walking away. Never leave machine running

while unattended.

MAINTAIN WITH CARE. Follow all maintenance

instructions and lubrication schedules to keep

machine in good working condition. A machine

that is improperly maintained could malfunction,

leading to serious personal injury or death.

DAMAGED PARTS. Regularly inspect machine

for damaged, loose, or mis-adjusted parts—or

any condition that could affect safe operation.

Immediately repair/replace BEFORE operating

machine. For your own safety, DO NOT operate

machine with damaged parts!

MAINTAIN POWER CORDS. When disconnect-

ing cord-connected machines from power, grab

and pull the plug—NOT the cord. Pulling the cord

may damage the wires inside. Do not handle

cord/plug with wet hands. Avoid cord damage by

keeping it away from heated surfaces, high traffic

areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES. If at any time

you experience difficulties performing the intend-

ed operation, stop using the machine! Contact our

Technical Support at (570) 546-9663.

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G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Additional Safety for Planers

Amputation, serious cuts, entanglement, or death can occur from contact with rotating

cutterhead or other moving parts! Flying chips can cause blindness or eye injuries. Workpieces

or knives thrown by cutterhead can strike nearby operator or bystanders with deadly force. To

reduce the risk of these hazards, operator and bystanders MUST completely heed hazards and

warnings below.

PLANING CORRECT MATERIAL. Only plane

natural wood stock with this planer. DO NOT

plane MDF, OSB, plywood, laminates or other

synthetic materials that can break up inside the

planer and be ejected towards the operator.

LOOKING INSIDE PLANER.

Wood chips fly

around inside the planer at a high rate of speed

during operation. To avoid injury from flying mate-

rial, DO NOT look inside planer during operation.

CUTTING LIMITATIONS. To reduce the risk of

kickback hazards or damage to the machine, do

not exceed the maximum depth of cut or minimum

board length and thickness found in the Data

Sheet. Only feed one board at a time.

INFEED ROLLER CLEARANCE. The infeed

roller is designed to pull material into the spinning

cutterhead. To reduce the risk of entanglement,

keep hands, clothing, jewelry, and long hair away

from the infeed roller during operation.

FEED WORKPIECE PROPERLY. To reduce the

risk of kickback, never start planer with workpiece

touching cutterhead. Allow cutterhead to reach

full speed before feeding, and do not change feed

speed during cutting operation.

WORKPIECE SUPPORT. To reduce the risk of

kickback, always make sure workpiece can move

completely across table without rocking or tipping.

Use auxiliary support stands for long stock.

SECURE KNIVES/INSERTS. Loose knives or

improperly set inserts can become dangerous

projectiles or cause machine damage. Always

verify knives/inserts are secure and properly

adjusted before operation.

KICKBACK. Know how to reduce the risk of kick-

back and kickback-related injuries. “Kickback”

occurs during the operation when the workpiece is

ejected from the machine at a high rate of speed.

Kickback is commonly caused by poor workpiece

selection, unsafe feeding techniques, or improper

machine setup/maintenance. Kickback injuries

typically occur as follows: (1) operator/bystanders

are struck by the workpiece, resulting in impact

injuries (i.e., blindness, broken bones, bruises,

death); (2) operator’s hands are pulled into blade,

resulting in amputation or severe lacerations.

AVOID CONTACT WITH MOVING PARTS. Never

remove guards/covers or reach inside the planer

during operation or while connected to power.

You could be seriously injured if you accidentally

touch the spinning cutterhead or get entangled in

moving parts. If a workpiece becomes stuck or

sawdust removal is necessary, turn planer OFF

and disconnect power before clearing.

DULL/DAMAGED KNIVES/INSERTS. Only use

sharp, undamaged knives/inserts. Dull or dam-

aged knives/inserts increase the risk of kickback.

INSPECTING STOCK. To reduce the risk of

kickback injuries or machine damage, thoroughly

inspect and prepare the workpiece before cutting.

Verify workpiece is free of nails, staples, loose

knots or foreign material. Workpieces with minor

warping should be jointed first or planed with the

cupped side facing the table.

BODY PLACEMENT. Stand to one side of planer

during the entire operation to avoid getting hit if

kickback occurs.

GRAIN DIRECTION. Planing across the grain

is hard on the planer and may cause kickback.

Plane in the same direction or at a slight angle

with the wood grain.

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

-11-

SECTION 2: POWER SUPPLY

Availability

Before installing the machine, consider the avail-

ability and proximity of the required power supply

circuit. If an existing circuit does not meet the

requirements for this machine, a new circuit must

be installed. To minimize the risk of electrocution,

fire, or equipment damage, installation work and

electrical wiring must be done by an electrician or

qualified service personnel in accordance with all

applicable codes and standards.

Electrocution, fire, shock,

or equipment damage

may occur if machine is

not properly grounded

and connected to power

supply.

Full-Load Current Rating

The full-load current rating is the amperage a

machine draws at 100% of the rated output power.

On machines with multiple motors, this is the

amperage drawn by the largest motor or sum of all

motors and electrical devices that might operate

at one time during normal operations.

The full-load current is not the maximum amount

of amps that the machine will draw. If the machine

is overloaded, it will draw additional amps beyond

the full-load rating.

If the machine is overloaded for a sufficient length

of time, damage, overheating, or fire may result—

especially if connected to an undersized circuit.

To reduce the risk of these hazards, avoid over-

loading the machine during operation and make

sure it is connected to a power supply circuit that

meets the specified circuit requirements.

For your own safety and protection of

property, consult an electrician if you are

unsure about wiring practices or electrical

codes in your area.

Note: Circuit requirements in this manual apply to

a dedicated circuit—where only one machine will

be running on the circuit at a time. If machine will

be connected to a shared circuit where multiple

machines may be running at the same time, con-

sult an electrician or qualified service personnel to

ensure circuit is properly sized for safe operation.

A power supply circuit includes all electrical

equipment between the breaker box or fuse panel

in the building and the machine. The power sup-

ply circuit used for this machine must be sized to

safely handle the full-load current drawn from the

machine for an extended period of time. (If this

machine is connected to a circuit protected by

fuses, use a time delay fuse marked D.)

Circuit Information

This machine is prewired to operate on a power

supply circuit that has a verified ground and meets

the following requirements:

G0453W/G0453ZW

Circuit Requirements

Nominal Voltage ......... 208V, 220V, 230V, 240V

Cycle ..........................................................60 Hz

Phase ........................................... Single-Phase

Power Supply Circuit ......................... 20 Amps

Plug/Receptacle ............................. NEMA 6-20

G0454W/G0454ZW

Circuit Requirements

Nominal Voltage ......... 208V, 220V, 230V, 240V

Cycle ..........................................................60 Hz

Phase ........................................... Single-Phase

Power Supply Circuit ......................... 30 Amps

Plug/Receptacle ...........................NEMA L6-30

G0453W/G0453ZW

Full-Load Current Rating ................... 12 Amps

G0454W/G0454ZW

Full-Load Current Rating ................... 20 Amps

-12-

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Improper connection of the equipment-grounding

wire can result in a risk of electric shock. The

wire with green insulation (with or without yellow

stripes) is the equipment-grounding wire. If repair

or replacement of the power cord or plug is nec-

essary, do not connect the equipment-grounding

wire to a live (current carrying) terminal.

Check with a qualified electrician or service per-

sonnel if you do not understand these grounding

requirements, or if you are in doubt about whether

the tool is properly grounded. If you ever notice

that a cord or plug is damaged or worn, discon-

nect it from power, and immediately replace it with

a new one.

Extension Cords

We do not recommend using an extension cord

with this machine.

If you must use an extension

cord, only use it if absolutely necessary and only

on a temporary basis.

Extension cords cause voltage drop, which can

damage electrical components and shorten motor

life. Voltage drop increases as the extension cord

size gets longer and the gauge size gets smaller

(higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must

be in good condition and contain a ground wire

and matching plug/receptacle. Additionally, it must

meet the following size requirements:

Minimum Gauge Size ...........................12 AWG

Maximum Length (Shorter is Better).......50 ft.

No adapter should be used with plug. If

plug does not fit available receptacle, or if

machine must be reconnected for use on a

different type of circuit, reconnection must

be performed by an electrician or qualified

service personnel, and it must comply with

all local codes and ordinances.

Serious injury could occur if you connect

machine to power before completing setup

process. DO NOT connect to power until

instructed later in this manual.

Figure 5. Typical 6-20 plug and receptacle.

Grounding Prong

Current Carrying Prongs

6-20 PLUG

GROUNDED

6-20 RECEPTACLE

Grounding Requirements

This machine MUST be grounded. In the event

of certain malfunctions or breakdowns, grounding

reduces the risk of electric shock by providing a

path of least resistance for electric current.

This machine is equipped with a power cord that

has an equipment-grounding wire and a grounding

plug. Only insert plug into a matching receptacle

(outlet) that is properly installed and grounded in

accordance with all local codes and ordinances.

DO NOT modify the provided plug!

G0453W/

G0453ZW

Figure 6. Typical L6-30 plug and receptacle.

Grounding Prong

is Hooked

Current Carrying Prongs

L6-30 GROUNDED

LOCKING

RECEPTACLE

L6-30

LOCKING

PLUG

G0454W/

G0454ZW

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

-13-

SECTION 3: SETUP

Description Qty

• Additional People ....................................... 1

• Safety Glasses ........................ 1 Per Person

• Forklift (rated for at least 1000 lbs.) ............ 1

• Cleaner/Degreaser (Page 15) .... As Needed

• Disposable Shop Rags ............... As Needed

• Phillips Screwdriver #2 ............................... 1

• Wrench or Socket 12mm ............................ 1

• Hex Wrenches 3, 4, 5, 6, 8mm ............1 Ea.

• Straightedge 4' ........................................... 1

• Dust Collection System .............................. 1

• 4" Dust Hose w/Clamps (G0453W/ZW) ..... 1

• 5" Dust Hose w/Clamps (G0454W/ZW) ..... 1

Needed for Setup

This machine was carefully packaged for safe

transport. When unpacking, separate all enclosed

items from packaging materials and inspect them

for shipping damage.

If items are damaged

,

please

call us immediately at (570) 546-9663.

IMPORTANT:

Save all packaging materials until

you are completely satisfied with the machine and

have resolved any issues between Grizzly or the

shipping agent. You MUST have the original pack-

aging to file a freight claim. It is also extremely

helpful if you need to return your machine later.

Unpacking

SUFFOCATION HAZARD!

Keep children and pets away

from plastic bags or packing

materials shipped with this

machine. Discard immediately.

This machine presents

serious injury hazards

to untrained users. Read

through this entire manu-

al to become familiar with

the controls and opera-

tions before starting the

machine!

Wear safety glasses during

the entire setup process!

HEAVY LIFT!

Straining or crushing injury

may occur from improperly

lifting machine or some of

its parts. To reduce this risk,

get help from other people

and use a forklift (or other

lifting equipment) rated for

weight of this machine.

The following items are needed, but not included,

for the setup/assembly of this machine.

-14-

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

NOTICE

If you cannot find an item on this list, care-

fully check around/inside the machine and

packaging materials. Often, these items get

lost in packaging materials while unpack-

ing or they are pre-installed at the factory.

Inventory

The following is a list of items shipped with your

machine. Before beginning setup, lay these items

out and inventory them.

If any non-proprietary parts are missing (e.g. a

nut or a washer), we will gladly replace them; or

for the sake of expediency, replacements can be

obtained at your local hardware store.

Box Inventory (Figure 7) Qty

A. Planer (Not Shown) .................................... 1

B. Extension Wings ........................................ 2

C. Return Roller (15" Models Only) ................. 1

D. Dust Hood .................................................. 1

E. Handwheel ................................................. 1

F. Handwheel Handle ..................................... 1

G. Foot Pedal Caster Assembly ...................... 1

H. Feed Rate "T" Knob M8-1.25 ..................... 1

I. Hex Wrenches 3, 4, 5, 6mm .................1 Ea.

J. Hex Wrench 8mm (20" Models Only) ......... 1

K. Rubber Foot Assemblies ............................ 2

L. Cap Screws M8-1.25 x 60 (Rear Wheels) . . 2

Lock Washers 8mm (Rear Wheels) ........... 2

M. Cap Screws M8-1.25 x 50 (Foot Pedal) ..... 3

Flat Washers 8mm (Foot Pedal) ................ 6

Lock Washers 8mm (Foot Pedal) ............... 3

Hex Nuts M8-1.25 (Foot Pedal) .................. 3

N. Rear Wheels ............................................... 2

O. Table Lock Star Knobs (15" Models Only) . . 2

Figure 7. Box inventory.

B

D

C

E

F

G

H

I

J

K

L

M

N

O

Included w/Straight-Knife Planers (Figure 8)

P. Knife-Setting Jig ......................................... 1

Included w/Spiral Cutter Planers (Figure 9)

Q. Spare Cutterhead Inserts ........................... 5

Torx Screws T-20 M6-1 x 15 ....................... 5

R. L-Handle Torx Wrench T-20 ....................... 1

S. T-Handle Torx Wrench T-20 ....................... 1

Figure 8. Knife-setting jig for straight-knife

planers.

P

Figure 9. Spare cutterhead inserts and Torx

wrenches for spiral cutterhead planers.

Q

R

S

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

-15-

The unpainted surfaces of your machine are

coated with a heavy-duty rust preventative that

prevents corrosion during shipment and storage.

This rust preventative works extremely well, but it

will take a little time to clean.

Be patient and do a thorough job cleaning your

machine. The time you spend doing this now will

give you a better appreciation for the proper care

of your machine's unpainted surfaces.

There are many ways to remove this rust preven-

tative, but the following steps work well in a wide

variety of situations. Always follow the manufac-

turer’s instructions with any cleaning product you

use and make sure you work in a well-ventilated

area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

• Disposable rags

• Cleaner/degreaser (WD•40 works well)

• Safety glasses & disposable gloves

• Plastic paint scraper (optional)

Basic steps for removing rust preventative:

1.

Put on safety glasses.

2.

Coat the rust preventative with a liberal

amount of cleaner/degreaser, then let it soak

for 5–10 minutes.

3.

Wipe off the surfaces. If your cleaner/degreas-

er is effective, the rust preventative will wipe

off easily. If you have a plastic paint scraper,

scrape off as much as you can first, then wipe

off the rest with the rag.

4.

Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a quality

metal protectant to prevent rust.

Gasoline and petroleum

products have low flash

points and can explode

or cause fire if used to

clean machinery. Avoid

using these products

to clean machinery.

Many cleaning solvents

are toxic if inhaled. Only

work in a well-ventilated

area.

NOTICE

Avoid chlorine-based solvents, such as

acetone or brake parts cleaner, that may

damage painted surfaces.

T23692—Orange Power Degreaser

A great product for removing the waxy ship-

ping grease from the non-painted parts of the

machine during clean up.

Figure 10. T23692 Orange Power Degreaser.

Cleanup

-16-

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Site Considerations

Weight Load

Refer to the

Machine Data Sheet for the weight

of your machine. Make sure that the surface upon

which the machine is placed will bear the weight

of the machine, additional equipment that may be

installed on the machine, and the heaviest work-

piece that will be used. Additionally, consider the

weight of the operator and any dynamic loading

that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will

be processed through this machine and provide

enough space around the machine for adequate

operator material handling or the installation of

auxiliary equipment. With permanent installations,

leave enough space around the machine to open

or remove doors/covers as required by the main-

tenance and service described in this manual.

See below for required space allocation.

Physical Environment

The physical environment where the machine is

operated is important for safe operation and lon-

gevity of machine components. For best results,

operate this machine in a dry environment that is

free from excessive moisture, hazardous chemi-

cals, airborne abrasives, or extreme conditions.

Extreme conditions for this type of machinery are

generally those where the ambient temperature

range exceeds 41°–104°F; the relative humidity

range exceeds 20%–95% (non-condensing); or

the environment is subject to vibration, shocks,

or bumps.

Electrical Installation

Place this machine near an existing power source.

Make sure all power cords are protected from

traffic, material handling, moisture, chemicals, or

other hazards. Make sure to leave enough space

around machine to disconnect power supply or

apply a lockout/tagout device, if required.

Lighting

Lighting around the machine must be adequate

enough that operations can be performed safely.

Shadows, glare, or strobe effects that may distract

or impede the operator must be eliminated.

Children or untrained people

may be seriously injured by

this machine. Only install in an

access restricted location.

Figure 11. Minimum working clearances.

Y

Feed DirectionDust

Port

Model G0454W

Y = 39

1

⁄2"

X = 56

1

⁄2"

Model G0453ZW

Y = 38"

X = 42"

Model G0453W

Y = 33

1

⁄2"

X = 42"

Model G0454ZW

Y = 44"

X = 56

1

⁄2"

Min. 30"

for Maintenance

Wall

= Electrical Connection Illustration Not To Scale

X

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

-17-

Lifting & Placing

HEAVY LIFT!

Straining or crushing injury

may occur from improperly

lifting machine or some of

its parts. To reduce this risk,

get help from other people

and use a forklift (or other

lifting equipment) rated for

weight of this machine.

Figure 12. Lifting planer with forklift.

Lifting

Bar

(1 of 4)

The planer is equipped with four lifting bars that

extend in order to lift and place the planer, as

shown in Figure 12.

The rear wheels and front feet mount to the bot-

tom of the machine. Therefore, the best time to

assemble these components is while the machine

is elevated safely by the forklift.

To lift and place machine:

1. Use forklift to lift machine off pallet (see

Figure 12).

Tip: When positioning lift forks, place shop

rags or cardboard between forks and cabinet

stand to avoid scratching paint.

2. While machine is elevated, install rear wheels

using (2) M8-1.25 X 60 cap screws and (2)

8mm lock washers (see Figure 13).

Figure 14. Front feet installed with machine

elevated by forklift.

Figure 13. Rear wheels installed with machine

elevated by forklift.

Rear Wheel

(1 of 2)

x 2

3. Install both front feet (see Figure 14).

Front Foot

(1 of 2)

4. Set machine down in suitable location.

When installing rear wheels and front feet

in Steps 2 & 3, machine MUST be fully sup-

ported by forklift to prevent machine from

falling, causing serious crushing injury or

death. If machine can not be sufficiently

supported during the next two steps, we

recommend temporarily setting machine on

supports such as 4 x 4 blocks to raise it off

the ground.

-18-

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Assembly

To assemble planer:

1. G0453W & G0453ZW: Attach each table

extension wing to planer table with (2) pre-

installed M8-1.25 x 25 cap screws, 8mm lock

washers, and 8mm flat washers,. Do not fully

tighten cap screws at this time.

G0454W & G0454ZW: Attach each table

extension wing to planer table with (4) pre-

installed M10-1.5 x 25 cap screws, 10mm

lock washers, and 10mm flat washers (see

Figure 15). Do not fully tighten cap screws at

this time.

3. G0453W & G0453ZW Only: Remove one

pre-installed hex nut from each table locking

rod, then install table lock star knobs on lock-

ing rods (see Figure 16).

Note: Pre-installed hex nuts on table locking

rods are for shipping purposes only and may

be discarded after removal.

2. Using a straightedge as a guide, and table

adjustment set screws and cap screws for

leveling control, position extension wings

even with table and fully tighten cap screws

from Step 1.

Note: Be aware that bed rollers will give you

a false reading with your straightedge if they

are raised above table. Move them down or

work around them when leveling extension

wings (refer to Bed Roller Height on Page

26 for more information).

Figure 15. Front extension wing installed

(Model G0454ZW shown).

Adjustment

Set Screws

(1 of 2)

Adjustment

Cap Screws

Figure 17. Handwheel and T-knob installed.

Handwheel

Handle

Feed Rate

Knob

4. Thread handwheel handle into handwheel

(see Figure 17).

5. Thread feed rate knob onto feed rate shaft

(see Figure 17).

6. Secure handwheel on shaft with pre-installed

M5-.8 x 16 cap screw and 5mm flat washer

(see Figure 17).

Figure 16. Table lock star knobs installed.

Table Lock

Star Knobs

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Grizzly G0454ZW Owner's manual

Grizzly G0454ZW Owner's manual

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