Toro Power Clear 518 ZE Snowthrower User guide

Category
Snow throwers
Type
User guide
FormNo.3385-211RevA
PowerClear
®
518ZR/ZESnowthrower
ModelNo.38472—SerialNo.315000001andUp
ModelNo.38473—SerialNo.315000001andUp
Operator'sManual
Introduction
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Thismachineisintendedtobeusedbyresidential
homeowners.Itisdesignedprimarilyforremoving
snowfrompavedsurfaces,suchasdrivewaysand
sidewalks,andothersurfacesfortrafconresidentialor
commercialproperties.Itisnotdesignedforremoving
materialsotherthansnow,norisitdesignedforclearing
offgravelsurfaces.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(
Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
Contents
Introduction..................................................................1
Training.................................................................2
Preparation.............................................................2
Operation...............................................................2
ClearingaCloggedDischargeChute..........................3
MaintenanceandStorage..........................................3
ToroSnowthrowerSafety.........................................3
©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3385-211*A
SafetyandInstructionalDecals.................................4
Setup............................................................................5
1InstallingtheHandle.............................................5
2InstallingtheRecoilStarterHandle..........................5
3InstallingtheDischargeChuteAssembly..................6
4FillingtheEnginewithOil......................................6
5AdjustingtheControlCable...................................7
ProductOverview..........................................................8
Operation.....................................................................9
FillingtheFuelTank................................................9
CheckingtheEngineOilLevel..................................9
StartingtheEngine.................................................11
EngagingtheRotorBlades.......................................12
DisengagingtheRotorBlades..................................12
StoppingtheEngine...............................................12
AdjustingtheDischargeChuteandChute
Deector...........................................................13
ClearingaCloggedDischargeChute.........................13
Self-propellingtheSnowthrower..............................13
PreventingFreeze-upafterUse.................................13
OperatingTips......................................................14
Maintenance.................................................................15
RecommendedMaintenanceSchedule(s)......................15
AdjustingtheControlCable.....................................15
InspectingtheRotorBlades.....................................15
ChangingtheEngineOil.........................................15
ServicingtheSparkPlug..........................................16
ReplacingtheDriveBelt..........................................16
Storage........................................................................18
StoringtheMachine................................................18
Safety
ThismachinemeetsorexceedstheB71.3specications
oftheAmericanNationalStandardsInstituteineffect
atthetimeofproduction.
Readandunderstandthecontentsofthismanualbefore
youstarttheengine.
Thisisthesafetyalertsymbol.Itisusedtoalertyou
topotentialpersonalinjuryhazards.Obeyallsafety
messagesthatfollowthissymboltoavoidpossibleinjury
ordeath.
Improperlyusingormaintainingthismachinecould
resultininjuryordeath.Toreducethispotential,
complywiththefollowingsafetyinstructions.
Thismachineiscapableofinjuringhandsandfeetand
ofthrowingobjects.Failuretoobservethefollowing
safetyinstructionscouldresultinseriousinjury.
Training
Read,understand,andfollowallinstructionsonthe
machineandinthemanual(s)beforeoperatingthis
machine.Bethoroughlyfamiliarwiththecontrolsand
theproperuseofthemachine.Knowhowtostopthe
machineanddisengagethecontrolsquickly.
Neverallowchildrentooperatethemachine.Neverallow
adultstooperatethemachinewithoutproperinstruction.
Keeptheareaofoperationclearofallpersons,particularly
smallchildren.
Exercisecautiontoavoidslippingorfalling.
Preparation
Thoroughlyinspecttheareawherethemachineistobe
usedandremovealldoormats,sleds,boards,wires,and
otherforeignobjects.
Donotoperatethemachinewithoutwearingadequate
wintergarments.Avoidloosettingclothingthatcanget
caughtinmovingparts.Wearfootwearthatwillimprove
footingonslipperysurfaces.
Handlefuelwithcare;itishighlyammable.
Useanapprovedfuelcontainer.
Neveraddfueltoarunningengineorhotengine.
Fillfueltankoutdoorswithextremecare.Neverll
fueltankindoors.
Neverllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainers
ontheground,awayfromyourvehicle,beforelling.
Whenpractical,removegas-poweredmachineryfrom
thetruckortrailerandrefuelitontheground.If
thisisnotpossible,thenrefuelsuchmachineryona
trailerwithaportablecontainer,ratherthanfroma
gasolinedispensernozzle.
Keepthenozzleincontactwiththerimofthefuel
tankorcontaineropeningatalltimes,untilrefueling
iscomplete.Donotuseanozzlelock-opendevice.
Replacegasolinecapsecurelyandwipeupspilledfuel.
Iffuelisspilledonclothing,changeclothing
immediately.
Useextensioncordsandreceptaclesasspeciedby
themanufacturerforallmachineswithelectricstarting
motors.
Donotattempttoclearsnowfromagravelorcrushed
rocksurface.Thisproductisintendedforuseonlyon
pavedsurfaces.
Neverattempttomakeanyadjustmentswhiletheengine
isrunning(exceptwhenspecicallyrecommendedby
manufacturer).
Alwayswearsafetyglassesoreyeshieldsduringoperation
orwhileperforminganadjustmentorrepairtoprotect
eyesfromforeignobjectsthatmaybethrownfromthe
machine.
Operation
Donotputhandsorfeetnearorunderrotatingparts.
Keepclearofthedischargeopeningatalltimes.
2
Exerciseextremecautionwhenoperatingonorcrossing
graveldrives,walks,orroads.Stayalertforhidden
hazardsortrafc.
Afterstrikingaforeignobject,stoptheengine,remove
theignitionkey,thoroughlyinspectthemachineforany
damage,andrepairthedamagebeforerestartingand
operatingthemachine.
Ifthemachineshouldstarttovibrateabnormally,stopthe
engineandcheckimmediatelyforthecause.Vibrationis
generallyawarningoftrouble.
Stoptheenginewheneveryouleavetheoperating
position,beforeuncloggingtherotorbladehousing
ordischargechute,andwhenmakinganyrepairs,
adjustmentsorinspections.
Whencleaning,repairing,orinspectingthemachine,stop
theengineandmakecertainthattherotorbladesandall
movingpartshavestopped.
Donotruntheengineindoors,exceptwhenstarting
theengineandfortransportingthemachineinorout
ofthebuilding.Opentheoutsidedoors;exhaustfumes
aredangerous.
Exerciseextremecautionwhenoperatingonslopes.
Neveroperatethemachinewithoutproperguardsand
othersafetyprotectivedevicesinplaceandworking.
Neverdirectthedischargetowardpeopleorareaswhere
propertydamagecanoccur.Keepchildrenandothers
away.
Donotoverloadthemachinecapacitybyattemptingto
clearsnowattoofastarate.
Lookbehindandusecarewhenbackingupwiththe
machine.
Disengagepowertotherotorbladeswhenmachineis
transportedornotinuse.
Neveroperatethemachinewithoutgoodvisibilityor
light.Alwaysbesureofyourfooting,andkeeparm
holdonthehandles.Walk;neverrun.
Nevertouchahotengineormufer.
ClearingaCloggedDischarge
Chute
Handcontactwiththerotatingrotorbladesinsidethe
dischargechuteisthemostcommoncauseofinjury
associatedwithsnowthrowers.Neveruseyourhandtoclean
outthedischargechute.
Toclearthechute:
Shuttheengineoff!
Wait10secondstobesuretherotorbladeshavestopped
rotating.
Alwaysuseaclean-outtool,notyourhands.
MaintenanceandStorage
Checkallfastenersatfrequentintervalsforproper
tightnesstobesurethemachineisinsafeworking
condition.
Neverstorethemachinewithfuelinthefueltankinsidea
buildingwhereignitionsourcesarepresent,suchashot
waterheaters,spaceheaters,orclothesdryers.Allowthe
enginetocoolbeforestoringinanyenclosure.
AlwaysrefertotheOperator’sManualforimportantdetails
ifthemachineistobestoredforanextendedperiod.
Maintainorreplacesafetyandinstructionlabels,as
necessary.
Runthemachineafewminutesafterthrowingsnowto
preventfreeze-upoftherotorblades.
ToroSnowthrowerSafety
ThefollowinglistcontainssafetyinformationspecictoToro
productsorothersafetyinformationthatyoumustknow.
Rotatingrotorbladescaninjurengersorhands.
Staybehindthehandlesandawayfromthedischarge
openingwhileoperatingthemachine.Keepyourface,
hands,feet,andanyotherpartofyourbodyor
clothingawayfrommovingorrotatingparts.
Beforeadjusting,cleaning,repairing,andinspectingthe
machine,andbeforeuncloggingthedischargechute,stop
theengine,removethekey,andwaitforallmoving
partstostop.
Beforeleavingtheoperatingposition,stoptheengine,
removetheignitionkey,andwaitforallmovingpartsto
stop.
Ifashield,safetydevice,ordecalisdamaged,illegible,or
lost,repairorreplaceitbeforebeginningoperation.Also,
tightenanyloosefasteners.
Donotsmokewhilehandlinggasoline.
Donotusethemachineonaroof.
Donottouchtheenginewhileitisrunningorsoonafter
ithasstoppedbecausetheenginemaybehotenoughto
causeaburn.
Performonlythosemaintenanceinstructionsdescribedin
thismanual.Beforeperforminganymaintenance,service,
oradjustment,stoptheengineandremovethekey.If
majorrepairsareeverneeded,contactanAuthorized
ServiceDealer.
Donotchangethegovernorsettingsontheengine.
Whenstoringthemachineformorethan30days,drain
thefuelfromthefueltanktopreventapotentialhazard.
Storefuelinanapprovedfuelcontainer.Removethekey
fromtheignitionswitchbeforestoringthemachine.
PurchaseonlygenuineTororeplacementpartsand
accessories.
3
SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamageddecals.
117-6047
1.Cuttingdismemberment,impellerandcutting
dismemberment,augerhazards—donotplaceyourhandin
thechute;removetheignitionkeyandreadtheinstructions
beforeservicingorperformingmaintenance.
120-0149
1.Primer4.Pullkeytoswitchengine
switchOff.
2.Pushtheprimertwotimes
toprimetheengine.
5.Removekeytolock
machine.
3.Pushkeyintoswitch
engineOn.
6.ReadtheOperator’s
Manualbeforechecking
engineoillevel.
117-7713
1.Warning—readtheOperator'sManual.4.Fuelspillhazard—donottipmachineforwardorbackward.
2.Cutting/dismembermenthazard,impeller—stoptheengine
beforeleavingthemachine.
5.Toengagetheauger,squeezethecontrolbar.
3.Thrownobjecthazard—keepbystandersasafedistancefrom
themachine.
6.Releasethecontrolbartodisengagetheauger.
4
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
Oval-headbolts
2
Curvedwashers
2
1
Handleknobs2
Installthehandle.
2
Nopartsrequired
Installtherecoilstarterhandle.
Dischargechuteassembly1
Screws
2
Washers2
Locknuts2
3
Knob1
Installthedischargechuteassembly.
4
Bottleofengineoil
1Filltheenginewithoil.
5
Nopartsrequired
Adjustthecontrolcable.
1
InstallingtheHandle
Partsneededforthisprocedure:
2
Oval-headbolts
2
Curvedwashers
2Handleknobs
Procedure
1.Positiontheendsoftheupperhandleontheinsideof
thelowerhandleandaligntheholes.
2.Inserttheoval-headboltsintothealignedholes,with
theboltheadsontheoutsideofthehandle(Figure3).
Figure3
1.Oval-headbolt(2)2.Curvedwashersand
handleknobs
3.Installthecurvedwashersandthehandleknobsonthe
oval-headboltsontheinsideofthehandle(Figure3)
andtightentheknobssecurely.
Important:Ensurethatthecableisroutedtothe
outsideofthehandle.
5
2
InstallingtheRecoilStarter
Handle
NoPartsRequired
Procedure
Installtherecoilstarterhandleintheropeguideasshownin
Figure4.
Figure4
1.Ropeguide
3
InstallingtheDischargeChute
Assembly
Partsneededforthisprocedure:
1Dischargechuteassembly
2
Screws
2Washers
2Locknuts
1Knob
Procedure
InstallthedischargechuteassemblyasshowninFigure5.
Figure5
1.Knob
2.Bolt(2),washer(2),and
locknut(2)
Note:Installtheboltsfromtheinsideofdischargechute
assemblysothatthewashersandlocknutsareontheoutside
ofthechute.
Important:Donotovertightenthelocknuts.
4
FillingtheEnginewithOil
Partsneededforthisprocedure:
1
Bottleofengineoil
Procedure
Yourmachinedoesnotcomewithoilintheengine,butit
doescomewithabottleofoil.
Important:Beforestartingtheengine,lltheengine
withoil.
Maxll:12oz.(0.35l),type:automotivedetergentoilwith
anAPIserviceclassicationofSJ,SL,orhigher.
Use
Figure6toselectthebestoilviscosityfortheoutdoor
temperaturerangeexpected:
6
Figure6
1.Movethemachinetoalevelsurface.
2.Cleanaroundtheoilllcap(Figure11).
3.Unscrewtheoilllcapandremoveit.
4.Slowlypouroilintotheoilllhole.Wait3minutes,
thenchecktheoillevelonthedipstickbywipingthe
dipstickcleanandtheninserting,butnotscrewingin,
theoilllcapintothehole.
Note:Todeterminetheproperoillevelonthe
dipstick,refertoFigure7.
Figure7
1.Theoillevelisatits
maximum.
3.Theoillevelistoo
low—addoiltothe
crankcase.
2.Theoillevelistoo
high—removeoilfrom
thecrankcase.
Note:Filltheenginecrankcasewithoiluntilthe
dipstickindicatesthattheengineoilleveliscorrect
asshowninFigure7.Ifyouoverlltheenginewith
oil,removetheexcessoilasdirectedinChangingthe
EngineOil.
Note:Youmaytipthemachineforward(handleup)
alittletomakeaddingoileasier.Remembertoreturn
themachinetotheoperatingpositionbeforechecking
theoillevel.
Important:Donottipthemachinealltheway
forwardontoitsnose,orfuelmayleakoutofthe
machine.
5.Screwtheoilllcapintotheoilllholeandhand
tightenitsecurely.
5
AdjustingtheControlCable
NoPartsRequired
CheckingtheControlCable
ServiceInterval:Afterthersthour—Checkthecontrol
cableandadjustitifnecessary.
Yearly—Checkthecontrolcableandadjustitif
necessary.
Important:Youmustcheckandmayneedtoadjust
thecontrolcablebeforeyouoperatethemachineforthe
rsttime.
Movethecontrolbarbacktowardthehandletoremovethe
slackinthecontrolcable(Figure8).
Figure8
1.Controlbar2.1/16to1/8inch(2to3
mm)
Note:Ensurethatagapof1/16to1/8inch(2to3mm)
existsbetweenthecontrolbarandthehandle(Figure8).
Important:Thecontrolcablemustcontainsomeslack
whenyoudisengagethecontrolbarfortherotorblades
tostopproperly.
7
AdjustingtheControlCable
1.Slideupthespringcoverandunhookthespringfrom
theadjusterlink(Figure9).
Figure9
1.Adjusterlink
3.Springcover
2.Z-tting
4.Unhookthespringhere.
Note:Youcanpulluptheadjusterlinkandcableto
makeunhookingthespringeasier.
2.MovetheZ-ttingtoahigherorlowerholeonthe
adjusterlinkasneededtoobtainthe1/16-inchto
1/8-inch(2mmto3mm)gapbetweenthecontrolbar
andthehandle(Figure9).
Note:MovingtheZ-ttinghigherdecreasesthegap
betweenthecontrolbarandthehandle;movingit
lowerincreasesthegap.
3.Hookthespringtotheadjusterlinkandslidethespring
coverovertheadjusterlink.
4.Checktheadjustment;refertoCheckingtheControl
Cable.
Note:Thebeltmayslip(squeal)inwetconditions;
todryoutthedrivesystem,starttherotorandrunit
withoutaloadfor30seconds.
ProductOverview
Figure10
1.Controlbar6.Chutedeectortrigger
2.Recoilstarthandle
7.Chutedeector
3.Springcover
8.Dischargechute
4.Fueltankcap9.Rotorblades
5.Chutehandle
Figure11
1.Sparkplug
5.Primer
2.Oilllcap
6.Ignitionkey
3.Oildrainplug
7.Electric-startbutton
(model38473only)
4.Chokelever8.Plug-inforelectricstart
(model38473only)
8
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
DANGER
Gasolineisextremelyammableandexplosive.A
reorexplosionfromgasolinecanburnyouand
others.
Topreventastaticchargefromignitingthe
gasoline,placethecontainerand/ormachine
onthegroundbeforelling,notinavehicleor
onanobject.
Fillthetankoutdoorswhentheengineiscold.
Wipeupspills.
Donothandlegasolinewhensmokingoraround
anopenameorsparks.
Storegasolineinanapprovedfuelcontainer,out
ofthereachofchildren.
Donottipthemachineeitherforwardor
backwardwithfuelinthefueltank;otherwise,
fuelmayleakoutofthemachine.
FillingtheFuelTank
Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or
higher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume
isacceptable.EthanolandMTBEarenotthesame.
Gasolinewith15%ethanol(E15)byvolumeisnot
approvedforuse.Neverusegasolinethatcontainsmore
than10%ethanolbyvolume,suchasE15(contains15%
ethanol),E20(contains20%ethanol),orE85(contains
85%ethanol).Usingunapprovedgasolinemaycause
performanceproblemsand/orenginedamagewhichmay
notbecoveredunderwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
Donotaddoiltogasoline.
Figure12
1.1/2inch(13mm)
Note:Forbestresults,purchaseonlythequantityofgasoline
thatyouexpecttousein30days.Otherwise,youmayadd
fuelstabilizertonewlypurchasedgasolinetokeepitfreshfor
upto6months.
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily—Checktheengine
oillevelandaddoilifnecessary.
1.Ensurethatthefueltankisnotoverlled(referto
Figure12)andthatthefuelcapissecurelyinplace.
2.Movethemachinetoalevelsurface.
3.Cleanaroundtheoilllcap(Figure11).
4.Unscrewtheoilllcapandremoveit.
5.Wipethedipstickontheoilllcapwithacleancloth.
6.Insert,butdonotscrewin,theoilllcapintothe
oilllhole.
7.Removetheoilllcapandcheckthedipstick.
8.Todeterminetheproperoillevelonthedipstick,refer
to
Figure13.
9
Figure13
1.Theoillevelisatits
maximum.
3.Theoillevelistoo
low—addoiltothe
crankcase.
2.Theoillevelistoo
high—removeoilfrom
thecrankcase.
9.Iftheoillevelislow ,slowlypouroilintotheoilll
hole.Wait3minutes,thenchecktheoillevelonthe
dipstickbywipingthedipstickcleanandtheninserting,
butnotscrewingin,theoilllcapintothehole.
Note:Youmaytipthemachineforward(handleup)
alittletomakeaddingoileasier.Remembertoreturn
themachinetotheoperatingpositionbeforechecking
theoillevel.
Important:Donottipthemachinealltheway
forwardontoitsnose,orfuelmayleakoutofthe
machine.
Maxll:12oz.(0.35l),type:automotivedetergentoil
withanAPIserviceclassicationofSJ,SL,orhigher.
UseFigure14toselectthebestoilviscosityforthe
outdoortemperaturerangeexpected:
Figure14
Note:Filltheenginecrankcasewithoiluntilthe
dipstickindicatesthattheengineoilleveliscorrectas
showninFigure13.Ifyouoverlltheenginewith
oil,removetheexcessoilasdirectedinChangingthe
EngineOil.
10.Screwtheoilllcapintotheoilllholeandhand
tightenitsecurely.
10
StartingtheEngine
1.PushtheignitionkeyfullyinwardtotheOnposition
(Figure15).
Figure15
1.Ignitionkey
2.Movethechokeleverfullytotheright(Figure16).
Figure16
1.Chokelever
3.Firmlypushintheprimer2timeswithyourthumb,
holdingtheprimerinforasecondbeforereleasingit
eachtime(Figure17).
Figure17
Note:Removeyourglovewhenyoupushinthe
primersothataircannotescapefromtheprimerhole.
Important:Donotusetheprimerorthechokeif
theenginehasbeenrunningandishot.Excessive
primingmayoodtheengineandpreventitfrom
starting.
4.Connectanextensioncordtoapowersourceandthe
machine,andpushtheelectric-startbutton(model
38473only)(Figure18),orpulltherecoilstarthandle
(Figure19).
Figure18
1.Electric-startbutton
Note:UseonlyaUL-listed,16-gaugeextensioncord
recommendedforoutdoorusethatisnotlongerthan
50feet(15m).
11
WARNING
Theelectricalcordcanbecomedamaged,
causingashockorre.
Thoroughlyinspecttheelectricalcordbefore
pluggingitintoapowersource.Ifthe
cordisdamaged,donotuseittostartthe
machine.Replaceorrepairthedamagedcord
immediately.ContactanAuthorizedService
Dealerforassistance.
Figure19
Important:Runtheelectricstarternomore
than10timesatintervalsof5secondson,then
5secondsoff.Runningtheelectricstarter
extensivelycanoverheatanddamageit.Ifthe
enginedoesnotstartafterthisseriesofattempts,
waitatleast40minutestoallowthestartertocool
beforeattemptingtostartitagain.Iftheengine
doesnotstartafterthesecondseriesofattempts,
takethemachinetoanAuthorizedServiceDealer
forservice(model38473only).
Note:Iftherecoilstarterdoesnotoperateproperly,it
maybefrozen.Thawoutthestarterbeforeattempting
tostartthemachine.
5.Whiletheengineisrunning,movethechokelever
graduallytotheleft.
6.Unplugtheextensioncordfromthepowersourceand
themachine(model38473only).
CAUTION
Ifyouleavethemachinepluggedintoapower
source,someonecaninadvertentlystartthe
machineandinjurepeopleordamageproperty
(model38473only).
Unplugthepowercordwheneveryouarenot
startingthemachine.
EngagingtheRotorBlades
Toengagetherotorblades,holdthecontrolbaragainstthe
handle(Figure20).
Figure20
1.Controlbar
DisengagingtheRotorBlades
Todisengagetherotorblades,releasethecontrolbar(Figure
21).
Figure21
StoppingtheEngine
Tostoptheengine,pulltheignitionkeyoutwarduntilitclicks
intotheOffposition(Figure22)ormovethechokelever
fullytotheright(Figure16).
12
Figure22
1.Ignitionkey
AdjustingtheDischargeChute
andChuteDeector
Toadjustthedischargechute,movethechutehandleas
showninFigure23.
Figure23
1.Chutehandle
Toraiseorlowertheangleofthechutedeector,pressthe
triggeronthechutedeectorandmovethechutedeector
upordown(Figure24).Releasethetriggertolockthechute
deectorinplace.
Figure24
1.Trigger
2.Chutedeector
ClearingaCloggedDischarge
Chute
Important:Handcontactwiththerotatingrotorblades
insidethedischargechuteisthemostcommoncauseof
injuryassociatedwithmachine.Neveruseyourhandto
cleanoutthedischargechute.
Toclearthechute:
Shuttheengineoff!
Wait10secondstobesuretherotorbladeshavestopped
rotating.
Alwaysuseaclean-outtool,notyourhands.
Self-propellingthe
Snowthrower
Liftthemachinehandleuntilthewheelsarejustoffthe
groundandthescraperandrotorbladestouchtheground,
Themachinewillpropelforward(Figure25).
Figure25
1.Wheelsofftheground2.Scraperandrotorblades
incontractwiththeground
Note:Byslightlyvaryingliftingforceonthehandle,youcan
controltheforwardspeedofthemachine.Inheavysnow ,
pushforwardonthehandle,ifnecessary,butletthemachine
workatitsownpace.Donotliftthehandleanymorethan
necessary,becausethescraperwillliftoffthegroundand
snowwillescapebehindthemachine.
PreventingFreeze-upafterUse
Lettheenginerunforafewminutestopreventmoving
partsfromfreezing.Stoptheengine,waitforallmoving
partstostop,andremoveiceandsnowfromthemachine.
Cleanoffanysnowandicefromthebaseofthechute.
Rotatethedischargechuteleftandrighttofreeitfrom
anyicebuildup.
WiththeignitionkeyintheOffposition,pulltherecoil
starterhandleseveraltimesorconnecttheelectricalcord
toapowersourceandthemachineandpushtheelectric
13
startbuttononce(model38473only)topreventtherecoil
starterand/ortheelectricstarterfromfreezingup.
Insnowyandcoldconditions,somecontrolsandmoving
partsmayfreeze.Donotuseexcessiveforcewhen
tryingtooperatefrozencontrols.Ifyouhavedifculty
operatinganycontrolorpart,starttheengineandletit
runforafewminutes.
OperatingTips
WARNING
Therotorbladescanthrowstones,toys,andother
foreignobjectsandcauseseriouspersonalinjuryto
theoperatorortobystanders.
Keeptheareatobeclearedfreeofallobjects
thattherotorbladescouldpickupandthrow.
Keepallchildrenandpetsawayfromthearea
ofoperation.
Removethesnowassoonaspossibleafteritfalls.
Overlapeachswathtoensurecompletesnowremoval.
Dischargethesnowdownwindwheneverpossible.
14
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Afterthersthour
Checkthecontrolcableandadjustitifnecessary.
Checkforloosefastenersandtightenthemifnecessary.
Aftertherst2hours
Changetheengineoil.
Beforeeachuseordaily
Checktheengineoillevelandaddoilifnecessary.
Yearly
Checkthecontrolcableandadjustitifnecessary.
InspecttherotorbladesandhaveanAuthorizedServiceDealerreplacetherotor
bladesandscraperifnecessary.
Changetheengineoil.
Servicethesparkplugandreplaceitifnecessary.
Checkforloosefastenersandtightenthemifnecessary.
HaveanAuthorizedServiceDealerinspectthedrivebeltandreplaceitifnecessary.
Yearlyorbeforestorage
Preparethemachineforstorage.
AdjustingtheControlCable
RefertoAdjustingtheControlCableinSetup.
InspectingtheRotorBlades
ServiceInterval:Yearly—Inspecttherotorbladesandhave
anAuthorizedServiceDealerreplacethe
rotorbladesandscraperifnecessary.
Beforeeachsession,inspecttherotorbladesforwear.When
arotorbladeedgehasworndowntothewearindicatorhole,
haveanAuthorizedServiceDealerreplacetherotorblades
andthescraper(Figure26).
Figure26
1.Thewearindicatorholeis
intact;youdonotneedto
replacetherotorblades.
3.Scraper
2.Thewearindicatorholeis
exposed;replacetherotor
bladesandscraper.
ChangingtheEngineOil
ServiceInterval:Aftertherst2hours
Yearly
Runtheengineafewminutesbeforechangingtheoiltowarm
it.Warmoilowsbetterandcarriesmorecontaminants.
1.Ensurethatthefueltankisnotoverlled(referto
Figure12)andthatthefuelcapissecurelyinplace.
2.Movethemachinetoalevelsurface.
3.Placeanoildrainpanundertheoildrainplug(
Figure
11),removetheoildrainplug,andtipthemachine
backward(handledown)halfwaytothegroundtodrain
theusedoilintotheoildrainpan.
Important:Donottipthemachinealltheway
backtotheground,orfuelmayleakoutofthe
machine.
4.Afterdrainingtheusedoil,returnthemachinetothe
operatingposition.
5.Installtheoildrainplugandtightenitsecurely.
6.Cleanaroundtheoilllcap(Figure11).
7.Unscrewtheoilllcapandremoveit.
8.Slowlypouroilintotheoilllhole.Wait3minutes,
thenchecktheoillevelonthedipstickbywipingthe
dipstickcleanandtheninserting,butnotscrewingin,
theoilllcapintothehole.
Note:Todeterminetheproperoillevelonthe
dipstick,referto
Figure27.
15
Figure27
1.Theoillevelisatits
maximum.
3.Theoillevelistoo
low—addoiltothe
crankcase.
2.Theoillevelistoo
high—removeoilfrom
thecrankcase.
Note:Youmaytipthemachineforward(handleup)
alittletomakeaddingoileasier.Remembertoreturn
themachinetotheoperatingpositionbeforechecking
theoillevel.
Important:Donottipthemachinealltheway
forwardontoitsnose,orfuelmayleakoutofthe
machine.
Maxll:12oz.(0.35l),type:automotivedetergentoil
withanAPIserviceclassicationofSJ,SL,orhigher.
UseFigure28toselectthebestoilviscosityforthe
outdoortemperaturerangeexpected:
Figure28
Note:Filltheenginecrankcasewithoiluntilthe
dipstickindicatesthattheengineoilleveliscorrectas
showninFigure27.Ifyouoverlltheenginewithoil,
removetheexcessoilfromthedrainplugintoanoil
drainpan.
9.Screwtheoilllcapintotheoilllhole,andhand
tightenitsecurely.
10.Wipeupanyspilledoil.
11.Disposeoftheusedoilproperlyatalocalrecycling
center.
ServicingtheSparkPlug
ServiceInterval:Yearly—Servicethesparkplugandreplace
itifnecessary.
UseaTorosparkplug(PartNo.119-1961).
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthewirefromthesparkplug(Figure11).
3.Cleanaroundthesparkplug.
4.Removethesparkplugfromthecylinderhead.
Important:Replaceacracked,fouled,ordirty
sparkplug.Donotcleantheelectrodesbecause
gritenteringthecylindercandamagetheengine.
5.Setthegapontheplugto0.030inch(0.76mm)(Figure
29).
Figure29
1.Centerelectrodeinsulator3.Airgap(nottoscale)
2.Sideelectrode
6.Installthesparkplugandtorqueitto20–22ft-lb
(27–30N-m).
7.Connectthewiretothesparkplug.
ReplacingtheDriveBelt
Ifdrivebeltbecomesworn,oil-soaked,excessivelycracked,
frayed,orotherwisedamaged,replacethebelt.
1.Removethe4boltsthatholdthedrivebeltcover
(Figure30)inplace.
16
Figure30
1.Drivebeltcover
Note:Thelowerfrontcornerofthedrivebeltcover
isfasteneddownwithasmallerbolt,awasher,anda
locknut.
2.Removethebeltfromtherotorpulley.
Figure31
1.Rotorpulley5.Idlerpulley
2.Idlerarmbrake6.Enginepulley
3.Drivebelt7.Tabsontheidlerarm
4.Idlerarm
3.Pressdownontheidlerarmandremovethebeltfrom
betweenthetabontheidlerarmbrakeandtherotor
pulley.
Note:Theenginepulleybeltguideisveryclosetothe
pulley,andthebeltmaynottthroughthegap.
4.Twistthebeltoutinfrontofthebeltguidesothatthe
beltiswedgedbetweenthebeltguideandtheengine
pulley.
5.Insertascrewdriverintotheholeinthebeltguideas
shownin
Figure32,andexthebeltguidetowardthe
rotorpulleyenoughtopullthebeltthroughthegap.
Figure32
1.Beltguide2.Enginepulley
Note:Takecarenottodistortordamagethebelt
guide.
6.Toinstallthenewdrivebelt,reversethestepsabove.
Important:Ensurethatyouinstallthedrivebelt
sothatitsitsabovethetwotabsontheidlerarm
andbelowtheidlerarmbrake(Figure31).
7.Installthedrivebeltcoverwiththefastenersthatyou
removedinstep
1.
17
Storage
StoringtheMachine
WARNING
Gasolinefumesarehighlyammable,explosive,
anddangerousifinhaled.Ifyoustorethe
productinanareawithanopename,the
gasolinefumesmayigniteandcausean
explosion.
Donotstorethemachineinahouse(living
area),basement,oranyotherareawhereignition
sourcesmaybepresent,suchashotwaterand
spaceheaters,clothesdryers,furnaces,and
otherlikeappliances.
Donottipthemachineeitherforwardor
backwardwithfuelinthefueltank;otherwise,
fuelmayleakoutofthemachine.
Donotstorethemachinewithitshandletipped
downontotheground,becauseoilwillleakinto
theenginecylinderandontotheground,and
themachinewillnotstartorrun.
1.Onthelastrefuelingoftheseason,addfuelstabilizer
tofreshfuelasdirectedbytheenginemanufacturer.
2.Runtheenginefor10minutestodistributethe
conditionedfuelthroughthefuelsystem.
3.Whiletheengineisstillwarm,changetheengineoil.
RefertoChangingtheEngineOil.
4.Drainthefuelfromthetankandcarburetorby
performingthefollowingsteps:
A.Loosenthefueltankcap.
B.Unscrew,butdonotremove,thesmallscrewon
thesideofthecarburetorfuelbowl(
Figure33)
untilthefuelbeginstodrainfromthecarburetor.
Drainthefuelintoanapprovedfuelcontainer.
Important:Donotremovethecarburetor
bowlboltonthebottomofthecarburetor.
Figure33
1.Carburetorbowlbolt—do
notremove
2.Smallscrewoncarburetor
C.Waitforafewminutesuntilthefuelhasdrained,
theninstallthefuelcapandtightenthesmall
screwonthecarburetor.
Note:UseahandheldPhillipsscrewdriverto
tightenthecarburetorscrew .Overtighteningthe
screwcouldstripitandcauseleaking.
5.Disposeofunusedfuelproperly.Recycleitaccording
tolocalcodes,oruseitinyourautomobile.
6.Removethesparkplug.
7.Squirt2teaspoonsofoilintothesparkplughole.
8.Installthesparkplugbyhandandthentorqueitto
20–22ft-lb(27–30N-m).
9.WiththeignitionkeyintheOffposition,pulltherecoil
starterslowlytodistributetheoilontheinsideofthe
cylinder.
10.Disconnecttheignitionkeyfromthelanyardandstore
theignitionkeyinasafeplace.
11.Cleanthemachine.
12.Touchupchippedsurfaceswithpaintavailablefroman
AuthorizedServiceDealer.Sandaffectedareasbefore
painting,andusearustpreventativetopreventthe
metalpartsfromrusting.
13.Tightenanyloosefasteners.Repairorreplaceany
damagedparts.
14.Coverthemachineandstoreitinaclean,dryplace
outofthereachofchildren.Allowtheenginetocool
beforestoringitinanyenclosure.
18
Notes:
19
Notes:
20
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Toro Power Clear 518 ZE Snowthrower User guide

Category
Snow throwers
Type
User guide

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