Power Clear 721 R-C Commercial Snowthrower

Toro Power Clear 721 R-C Commercial Snowthrower User manual

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  • What areas should be avoided while operating the snowthrower?
    What precautions should be taken when handling fuel?
    What safety measures should be taken before operating the machine?
    How should the snowthrower be stored?
    What should be done to prevent freeze-up of the rotor blades?
FormNo.3396-741RevA
PowerClear
®
721R-CCommercialSnowthrower
ModelNo.38751—SerialNo.316000001andUp
Operator'sManual
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thismachineisintendedtobeusedbyresidential
homeownersorprofessional,hiredoperators.Itis
designedforremovingsnowfrompavedsurfaces,
suchasdrivewaysandsidewalks,andothersurfaces
onresidentialorcommercialproperties.Itisnot
designedforremovingmaterialsotherthansnow,noris
itdesignedforclearingoffgravelsurfaces.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourmachineproperlyandtoavoidinjuryand
machinedamage.Youareresponsibleforoperatingthe
machineproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comformachine
andaccessoryinformation,helpndingadealer,ortoregister
yourmachine.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourmachineready.Figure1identiesthelocationofthe
modelandserialnumbersonthemachine.Writethenumbers
inthespaceprovided.
G016241
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
Contents
Introduction..................................................................1
Safety...........................................................................2
Training.................................................................2
Preparation.............................................................2
Operation...............................................................2
ClearingaCloggedDischargeChute..........................3
MaintenanceandStorage..........................................3
©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3396-741*A
ToroSnowthrowerSafety.........................................3
SafetyandInstructionalDecals.................................5
Setup............................................................................6
1UnfoldingtheHandle............................................6
2InstallingtheDischargeChute................................6
3FillingtheEnginewithOil......................................7
4AdjustingtheControlCable...................................7
ProductOverview..........................................................8
Operation.....................................................................8
FillingtheFuelTank................................................9
CheckingtheEngine-OilLevel..................................9
StartingtheEngine..................................................9
EngagingtheRotorBlades.......................................10
DisengagingtheRotorBlades..................................11
StoppingtheEngine...............................................11
AdjustingtheDischargeChute.................................11
ClearingaCloggedDischargeChute.........................11
PreventingFreeze-upafterUse.................................11
OperatingTips......................................................12
Maintenance.................................................................13
RecommendedMaintenanceSchedule(s)......................13
AdjustingtheControlCable.....................................14
InspectingtheRotorBlades.....................................15
ChangingtheEngineOil.........................................15
ServicingtheSparkPlug..........................................16
ReplacingtheDriveBelt..........................................18
Storage........................................................................19
StoringtheSnowthrower.........................................19
Safety
Readandunderstandthecontentsofthismanualbefore
youstarttheengine.
ThesafetyalertsymbolshowninFigure2isusedto
alertyoutopotentialpersonalinjuryhazards.Obeyall
safetymessagesthatfollowthissymboltoavoidpossible
injuryordeath.
Improperlyusingormaintainingthismachinecould
resultininjuryordeath.Toreducethispotential,
complywiththefollowingsafetyinstructions.
Thismachineiscapableofamputatinghandsandfeet
andofthrowingobjects.Failuretoobservethefollowing
safetyinstructionscouldresultinseriousinjury.
Training
Read,understand,andfollowallinstructionsonthe
machineandinthemanual(s)beforeoperatingthis
machine.Bethoroughlyfamiliarwiththecontrolsand
theproperuseofthemachine.Knowhowtostopthe
machineanddisengagethecontrolsquickly.
Neverallowchildrentooperatethemachine.Neverallow
adultstooperatethemachinewithoutproperinstruction.
Keeptheareaofoperationclearofallpersons,particularly
smallchildren.
Exercisecautiontoavoidslippingorfalling.
Preparation
Thoroughlyinspecttheareawherethemachineistobe
usedandremovealldoormats,sleds,boards,wires,and
otherforeignobjects.
Donotoperatethemachinewithoutwearingadequate
wintergarments.Avoidloosettingclothingthatcanget
caughtinmovingparts.Wearfootwearthatwillimprove
footingonslipperysurfaces.
Handlefuelwithcare;itishighlyammable.
Useanapprovedfuelcontainer.
Neveraddfueltoarunningengineorhotengine.
Fillfueltankoutdoorswithextremecare.Neverll
fueltankindoors.
Neverllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainers
ontheground,awayfromyourvehicle,beforelling.
Whenpractical,removegas-poweredmachineryfrom
thetruckortrailerandrefuelitontheground.If
thisisnotpossible,thenrefuelsuchmachineryona
trailerwithaportablecontainer,ratherthanfroma
gasolinedispensernozzle.
Keepthenozzleincontactwiththerimofthefuel
tankorcontaineropeningatalltimes,untilrefueling
iscomplete.Donotuseanozzlelock-opendevice.
Replacegasolinecapsecurelyandwipeupspilledfuel.
Iffuelisspilledonclothing,changeclothing
immediately.
Donotattempttoclearsnowfromagravelorcrushed
rocksurface.Thismachineisintendedforuseonlyon
pavedsurfaces.
Neverattempttomakeanyadjustmentswhiletheengine
isrunning(exceptwhenspecicallyrecommendedby
manufacturer).
Alwayswearsafetyglassesoreyeshieldsduringoperation
orwhileperforminganadjustmentorrepairtoprotect
eyesfromforeignobjectsthatmaybethrownfromthe
machine.
Operation
Donotputhandsorfeetnearorunderrotatingparts.
Keepclearofthedischargeopeningatalltimes.
Exerciseextremecautionwhenoperatingonorcrossing
graveldrives,walks,orroads.Stayalertforhidden
hazardsortrafc.
Afterstrikingaforeignobject,stoptheengine,remove
theignitionkey,thoroughlyinspectthemachineforany
damage,andrepairthedamagebeforerestartingand
operatingthemachine.
2
Ifthemachineshouldstarttovibrateabnormally,stopthe
engineandcheckimmediatelyforthecause.Vibrationis
generallyawarningoftrouble.
Stoptheenginewheneveryouleavetheoperating
position,beforeuncloggingtherotorbladehousing
ordischargechute,andwhenmakinganyrepairs,
adjustmentsorinspections.
Whencleaning,repairing,orinspectingthemachine,stop
theengineandmakecertainthattherotorbladesandall
movingpartshavestopped.
Donotruntheengineindoors,exceptwhenstarting
theengineandfortransportingthemachineinorout
ofthebuilding.Opentheoutsidedoors;exhaustfumes
aredangerous.
Exerciseextremecautionwhenoperatingonslopes.
Neveroperatethemachinewithoutproperguardsand
othersafetyprotectivedevicesinplaceandworking.
Neverdirectthedischargetowardpeopleorareaswhere
propertydamagecanoccur.Keepchildrenandothers
away.
Donotoverloadthemachinecapacitybyattemptingto
clearsnowattoofastarate.
Lookbehindandusecarewhenbackingupwiththe
machine.
Disengagepowertotherotorbladeswhenmachineis
transportedornotinuse.
Neveroperatethemachinewithoutgoodvisibilityor
light.Alwaysbesureofyourfooting,andkeeparm
holdonthehandles.Walk;neverrun.
Nevertouchahotengineormufer(Figure3).
Figure3
1.Symbolstampedontheexhaustbafeindicatingahot
surface.
ClearingaCloggedDischarge
Chute
Handcontactwiththerotatingrotorbladesinsidethe
dischargechuteisthemostcommoncauseofinjury
associatedwithsnowthrowers.Neveruseyourhandtoclean
outthedischargechute.
Toclearthechute:
EnsurethattheengineisintheOffposition.
Wait10secondstobesuretherotorbladeshavestopped
rotating.
Alwaysuseaclean-outtool,notyourhands.
MaintenanceandStorage
Checkallfastenersatfrequentintervalsforproper
tightnesstobesurethemachineisinsafeworking
condition.
Neverstorethemachinewithfuelinthefueltankinsidea
buildingwhereignitionsourcesarepresent,suchashot
waterheaters,spaceheaters,orclothesdryers.Allowthe
enginetocoolbeforestoringinanyenclosure.
AlwaysrefertotheOperator’sManualforimportantdetails
ifthemachineistobestoredforanextendedperiod.
Maintainorreplacesafetyandinstructionlabels,as
necessary.
Runthemachineafewminutesafterthrowingsnowto
preventfreeze-upoftherotorblades.
ToroSnowthrowerSafety
ThefollowinglistcontainssafetyinformationspecictoToro
productsorothersafetyinformationthatyoumustknow.
Rotatingrotorbladescaninjurengersorhands.
Staybehindthehandlesandawayfromthedischarge
openingwhileoperatingthemachine.Keepyourface,
hands,feet,andanyotherpartofyourbodyor
clothingawayfrommovingorrotatingparts.
Beforeadjusting,cleaning,repairing,andinspectingthe
machine,andbeforeuncloggingthedischargechute,stop
theengine,removethekey,andwaitforallmoving
partstostop.
Beforeleavingtheoperatingposition,stoptheengine,
removetheignitionkey,andwaitforallmovingpartsto
stop.
Ifashield,safetydevice,ordecalisdamaged,illegible,or
lost,repairorreplaceitbeforebeginningoperation.Also,
tightenanyloosefasteners.
Donotsmokewhilehandlinggasoline.
Donotusethemachineonaroof.
Donottouchtheenginewhileitisrunningorsoonafter
ithasstoppedbecausetheenginemaybehotenoughto
causeaburn.
Performonlythosemaintenanceinstructionsdescribedin
thismanual.Beforeperforminganymaintenance,service,
oradjustment,stoptheengineandremovethekey.If
majorrepairsareeverneeded,contactanAuthorized
ServiceDealer.
Donotchangethegovernorsettingsontheengine.
3
Whenstoringthemachineformorethan30days,drain
thefuelfromthefueltanktopreventapotentialhazard.
Storefuelinanapprovedfuelcontainer.Removethekey
fromtheignitionswitchbeforestoringthemachine.
PurchaseonlygenuineTororeplacementpartsand
accessories.
4
SafetyandInstructionalDecals
Important:Safetyandinstructionaldecalsarelocatednearareasofpotentialdanger.Replacedamageddecals.
94-2577
1.Toengagetherotorblades,holdthecontrolbaragainst
thehandle.
2.Todisengagetherotorblades,releasethecontrolbar.
115-5660
1.Cuttingdismembermenthazards,impellerandauger—do
notplaceyourhandinthechute;removetheignitionkey
andreadtheinstructionsbeforeservicingorperforming
maintenance.
117-9102
Orderpartno.117-6036
1.Warning—readthe
Operator'sManual.
6.EngineswitchOff
2.Cutting/dismemberment
hazard,impeller—stopthe
enginebeforeleavingthe
machine.
7.Primer
3.Thrownobject
hazard—keepbystanders
asafedistancefromthe
machine.
8.Pushtheprimerthree
timestoprimetheengine.
4.Fuelspillhazard—donot
tipmachinebackward.
9.ReadtheOperator's
Manualbeforechecking
engineoillevel.
5.EngineswitchOn
5
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
Bolt2
1
Nut2
Unfoldthehandle.
Dischargechute1
Chutehandle
1
Phillipsheadbolts3
Washers3
2
Locknuts3
Installthedischargechute.
1
UnfoldingtheHandle
Partsneededforthisprocedure:
2Bolt
2Nut
Procedure
1.Rotatethehandletotheoperatingposition,install2
nutsand2bolts,thentightenthe2nutsand2bolts
alreadyinstalledholdingthehandleinplace(Figure4).
Figure4
2.Ensurethatyoudonotpinchorkinkthecontrolcable
(Figure5).
Figure5
1.Controlcable
2
InstallingtheDischargeChute
Partsneededforthisprocedure:
1Dischargechute
1
Chutehandle
3Phillipsheadbolts
3Washers
3Locknuts
Procedure
Installthedischargechuteasshown(Figure6).
6
Figure6
3
FillingtheEnginewithOil
NoPartsRequired
Procedure
Yourmachinedoesnotcomewithoilintheengine,butit
doescomewithabottleofoil.
Important:Beforestartingtheengine,lltheengine
withoil.
Note:Thebottleofoilmaycontainanounceortwomore
thantheenginerequires.Donotoverllorunderllthe
engine.
Maxll:0.6L(20oz),type:automotivedetergentoilwithan
APIserviceclassicationofSJ,SL,orhigher.
UseFigure7belowtoselectthebestoilviscosityforthe
outdoortemperaturerangeexpected:
Figure7
1.Movethemachinetoalevelsurface.
2.Cleanaroundtheoil-llcap(Figure8).
Figure8
1.Oil-llcap
3.Unscrewtheoil-llcapandremoveit.
4.Withthemachineintheoperatingposition,carefully
pouroilintothecrankcase.Wait3minutesfortheoil
tosettleandaddenoughtobringittothepointof
overow .Thereshouldbeverylittle,ifany,oilleftin
thebottle.
Note:Youmaytipthemachineforward(handleup)
tomakeaddingoileasier.Remembertoreturnthe
machinetotheoperatingpositionbeforecheckingthe
oillevel.
Important:Donottipthemachinealltheway
forwardontoitsnose,orfuelmayleakoutofthe
machine.
5.Screwtheoil-llcapintotheoil-llholeandtightenit
securely.
7
4
AdjustingtheControlCable
NoPartsRequired
Procedure
RefertoAdjustingtheControlCable(page14).
ProductOverview
Figure9
1.Dischargechute6.Primer
2.Discharge-chutehandle7.Ignitionkey
3.Fuel-tankcap
8.Chokelever
4.Controlbar9.Oil-drainplug
5.Recoil-starthandle
10.Oil-llcap
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
DANGER
Gasolineisextremelyammableandexplosive.A
reorexplosionfromgasolinecanburnyouand
others.
Topreventastaticchargefromignitingthe
gasoline,placethecontainerand/ormachine
onthegroundbeforelling,notinavehicleor
onanobject.
Fillthetankoutdoorswhentheengineiscold.
Wipeupspills.
Donothandlegasolinewhensmokingoraround
anopenameorsparks.
Storegasolineinanapprovedfuelcontainer,out
ofthereachofchildren.
Donottipthemachinebackwardwithfuelin
thefueltank;otherwise,fuelmayleakoutof
themachine.
8
FillingtheFuelTank
Forbestresults,useonlyclean,fresh,unleadedgasoline
withanoctaneratingof87orhigher((R+M)/2rating
method).
Oxygenatedfuelwithupto10%ethanolor15%MTBE
byvolumeisacceptable.
Donotuseethanolblendsofgasoline(suchasE15
orE85)withmorethan10%ethanolbyvolume.
Performanceproblemsand/orenginedamagemayresult
whichmaynotbecoveredunderwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
Donotaddoiltogasoline.
Figure10
1.6mm(1/4inch)
Note:Forbestresults,purchaseonlythequantityofgasoline
thatyouexpecttousein30days.Otherwise,youmayadd
fuelstabilizertonewlypurchasedgasolinetokeepitfreshfor
upto6months.
CheckingtheEngine-OilLevel
ServiceInterval:Beforeeachuseordaily—Checkthe
engine-oillevelandaddoilifnecessary.
1.Movethemachinetoalevelsurface.
2.Cleanaroundtheoil-llcap(Figure11).
Figure11
1.Oil-llcap
3.Unscrewtheoil-llcapandremoveit.
4.Iftheoillevelislow,keepthemachineintheoperating
positionandcarefullypouroilintothecrankcase
untilthepointofoverow.Wait3minutesfortheoil
tosettleandaddenoughtobringittothepointof
overow .(Max.ll:0.6L(20oz),type:automotive
detergentoilwithanAPIserviceclassicationofSJ,
SL,orhigher.)
Note:Youmaytipthemachineforward(handleup)
tomakeaddingoileasier.Remembertoreturnthe
machinetotheoperatingpositionbeforecheckingthe
oillevel.
Important:Donottipthemachinealltheway
forwardontoitsnose,orfuelmayleakoutofthe
machine.
5.Screwtheoil-llcapintotheoil-llholeandhand
tightenitsecurely.
StartingtheEngine
1.TurntheignitionkeyclockwisetotheOnposition
(Figure12).
Figure12
2.Pulloutthechokelever(Figure13andFigure14).
9
Figure13
1.Chokelever
Figure14
1.Symbolsonthechokeleverindicatingtopulloutthechoke
levertoactivatethechoke.
3.Firmlypushintheprimer3timeswithyourthumb,
holdingtheprimerinaforasecondbeforereleasingit
eachtime(Figure15).
Figure15
Note:Removeyourglovewhenyoupushinthe
primersothataircannotescapefromtheprimerhole.
Important:Donotusetheprimerorthechokeif
theenginehasbeenrunningandishot.Excessive
primingmayoodtheengineandpreventitfrom
starting.
4.Pulltherecoil-starthandle(Figure16).
Figure16
Note:Ifyoupulltherecoilhandleandfeelno
resistance,thestartermaybefrozen.Thawoutthe
starterbeforeattemptingtostartthemachine.
5.Whiletheengineisrunning,pushinthechokelever
slowly.
EngagingtheRotorBlades
Toengagetherotorblades,holdthecontrolbaragainstthe
handle(Figure17).
Figure17
1.Controlbar
10
DisengagingtheRotorBlades
Todisengagetherotorblades,releasethecontrolbar(Figure
18).
Figure18
StoppingtheEngine
Tostoptheengine,turntheignitionkeycounterclockwiseto
theOffposition(Figure19).
Figure19
AdjustingtheDischargeChute
Toadjustthedischargechute,movethechutehandleandthe
chutedeectorhandleasshown(Figure20).
Figure20
1.Chutehandle2.Chutedeectorhandle
ClearingaCloggedDischarge
Chute
Important:Handcontactwiththerotatingrotorblades
insidethedischargechuteisthemostcommoncauseof
injuryassociatedwithsnowthrowers.Neveruseyour
handtocleanoutthedischargechute.
Toclearthechute:
EnsurethattheengineisintheOffposition.
Wait10secondstobesuretherotorbladeshavestopped
rotating.
Alwaysuseaclean-outtool,notyourhands.
PreventingFreeze-upafterUse
Lettheenginerunforafewminutestopreventmoving
partsfromfreezing.Stoptheengine,waitforallmoving
partstostop,andremoveiceandsnowfromthemachine.
Cleanoffanysnowandicefromthebaseofthechute.
Rotatethedischargechuteleftandrighttofreeitfrom
anyicebuildup.
WiththeignitionkeyintheOffposition,pulltherecoil
starterhandleseveraltimesorconnecttheelectricalcord
toapowersourceandthemachineandpushtheelectric
startbuttononcetopreventtherecoilstarterand/orthe
electricstarterfromfreezingup.
Insnowyandcoldconditions,somecontrolsandmoving
partsmayfreeze.Donotuseexcessiveforcewhen
tryingtooperatefrozencontrols.Ifyouhavedifculty
operatinganycontrolorpart,starttheengineandletit
runforafewminutes.
11
1
2
G016654
3
4
Figure21
OperatingTips
WARNING
Therotorbladescanthrowstones,toys,andother
foreignobjectsandcauseseriouspersonalinjuryto
theoperatorortobystanders.
Keeptheareatobeclearedfreeofallobjects
thattherotorbladescouldpickupandthrow.
Keepallchildrenandpetsawayfromthearea
ofoperation.
Removethesnowassoonaspossibleafteritfalls.
Ifthemachinedoesnotpropelitselfforwardonslippery
surfacesorinheavysnow ,pushforwardonthehandle,
butallowthemachinetoworkatitsownpace.
Overlapeachswathtoensurecompletesnowremoval.
Dischargethesnowdownwindwheneverpossible.
12
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Afterthersthour
Checkthecontrolcableandadjustitifnecessary.
Checkforloosefastenersandtightenthemifnecessary.
Aftertherst2hours
Changetheengineoil.
Beforeeachuseordaily
Checktheengine-oillevelandaddoilifnecessary.
Every25hours
Checkthecontrolcableandadjustitifnecessary.
InspecttherotorbladesandhaveanAuthorizedServiceDealerreplacetherotor
bladesandscraperifnecessary.
Every50hours
Changetheengineoil.
Checkthesparkplugandreplaceitifnecessary.
Replacethedrivebelt.
Yearly
Checkthecontrolcableandadjustitifnecessary.
InspecttherotorbladesandhaveanAuthorizedServiceDealerreplacetherotor
bladesandscraperifnecessary.
Changetheengineoil.
Checkthesparkplugandreplaceitifnecessary.
Replacethedrivebelt.
Checkforloosefastenersandtightenthemifnecessary.
HaveanAuthorizedServiceDealerinspectthedrivebeltandreplaceitifnecessary.
Yearlyorbeforestorage
Preparethemachineforstorage.
13
AdjustingtheControlCable
CheckingtheControlCable
ServiceInterval:Afterthersthour
Every25hours
Yearly
Movethecontrolbarbacktowardthehandletoremovethe
slackinthecontrolcable(Figure22).
Figure22
1.Controlbar2.2mmto3mm(1/16-inch
to1/8-inch)gap
Note:Ensurethata2mmto3mm(1/16-inchto1/8-inch)
gapexistsbetweenthecontrolbarandthehandle(Figure22).
Important:Thecontrolcablemustcontainsomeslack
whenyoudisengagethecontrolbarfortherotorblades
tostopproperly.
AdjustingtheControlCable
1.Slideupthespringcoverandunhookthespringfrom
theadjusterlink(Figure23).
Figure23
1.Adjusterlink
3.Springcover
2.Z-tting
4.Unhookthespringhere.
Note:Youcanpulluptheadjusterlinkandcableto
makeunhookingthespringeasier.
2.MovetheZ-ttingtoahigherorlowerholeonthe
adjusterlinkasneededtoobtainthe2mmto3mm
(1/16-inchto1/8-inch)gapbetweenthecontrolbar
andthehandle(Figure23).
Note:MovingtheZ-ttinghigherdecreasesthegap
betweenthecontrolbarandthehandle;movingit
lowerincreasesthegap.
3.Hookthespringtotheadjusterlinkandslidethespring
coverovertheadjusterlink.
4.Checktheadjustment;refertoCheckingtheControl
Cable.
Note:Afterextendeduse,thedrivebeltmaywear
andloseitsproperbelttension.Ifthedrivebeltslips
(continuouslysqueals)underaheavyload,disconnect
thespringfromtheadjustorlinkandmovetheupper
endofthespringtotheholethatisfurtherfrom
thepivotpointinthecontrolbar(Figure24).Then
connectthespringtotheadjustorlinkandadjustthe
controlcable.
Figure24
1.Upperendofspring
3.Pivotpoint
2.Inserttheupperendof
springintothishole
4.Removetheupperendof
springfromthishole
Note:Thebeltmayslip(squeal)inwetconditions;
todryoutthedrivesystem,starttherotorandrunit
withoutaloadfor30seconds.
14
InspectingtheRotorBlades
ServiceInterval:Every25hours
Yearly
Beforeeachsession,inspecttherotorbladesforwear.When
arotorbladeedgehasworndowntothewearindicatorhole,
haveanAuthorizedServiceDealerreplacetherotorblades
andthescraper(Figure25).
Figure25
1.Thewearindicatorholeis
intact;youdonotneedto
replacetherotorblades.
2.Thewearindicatorhole
isexposed;replaceboth
rotorblades.
ChangingtheEngineOil
ServiceInterval:Aftertherst2hours
Every50hours
Yearly
Runtheengineafewminutesbeforechangingtheoiltowarm
it.Warmoilowsbetterandcarriesmorecontaminants.
1.Siphonthefuelfromthefueltankintoanapproved
fuelcontainer,orruntheengineuntilitstops.
2.Movethemachinetoalevelsurface.
3.Placeanoil-drainpanundertheoil-drainplug,remove
theoildrainplug,andtipthemachinebackwardand
draintheusedoilintheoil-drainpanFigure26).
Figure26
4.Afterdrainingtheusedoil,returnthemachinetothe
operatingposition.
5.Installtheoil-drainplugandtightenitsecurely.
6.Cleanaroundtheoil-llcap(Figure27).
Figure27
1.Oil-llcap
7.Unscrewtheoil-llcapandremoveit(Figure27).
8.Withthemachineintheoperatingposition,carefully
pouroilintotheoilllhole.Wait3minutesforthe
oiltosettleandaddenoughtobringittothepointof
overow .Thereshouldbeverylittle,ifany,oilleftin
thebottle.(Figure29).
Note:Youmaytipthemachineforward(handleup)
tomakeaddingoileasier.Remembertoreturnthe
machinetotheoperatingpositionbeforecheckingthe
oillevel.
Important:Donottipthemachinealltheway
forwardontoitsnose,orfuelmayleakoutofthe
machine.
Maxll:0.6L(20oz),type:automotivedetergentoil
withanAPIserviceclassicationofSJ,SL,orhigher.
UseFigure28belowtoselectthebestoilviscosityfor
theoutdoortemperaturerangeexpected:
Figure28
15
Figure29
9.Screwtheoil-llcapintotheoilllhole,andhand
tightenitsecurely.
10.Wipeupanyspilledoil.
11.Disposeoftheusedoilproperlyatalocalrecycling
center.
ServicingtheSparkPlug
ServiceInterval:Every50hours
Yearly
UseaNGKBPR6ESorChampionRN9YCsparkplug
orequivalent.
1.Stoptheengineandwaitforallmovingpartstostop.
2.Rotatethedischargechutesothatitfacesforward.
3.Removethedischargechutebyremovingthethree
screwsholdingthechute,andthescrewsholdingthe
chuteseal(Figure30).
G016327
Figure30
4.Removethe4screwsthatsecuretheshroud(Figure31).
16
Figure31
1.Screw(4)3.Sparkplug
2.Shroud4.Spark-plugwire
5.Removethefuel-tankcap.
6.Removetheshroud(Figure31).
7.Installthefuel-tankcap.
8.Disconnectthewirefromthesparkplug.
9.Cleanaroundthesparkplug.
10.Removethesparkplugfromthecylinderhead.
Important:Replaceacracked,fouled,ordirty
sparkplug.Donotcleantheelectrodesbecause
gritenteringthecylindercandamagetheengine.
11.Setthegapontheplugto0.76mm(0.030inch)(Figure
32).
Figure32
1.Center-electrodeinsulator3.Airgap(nottoscale)
2.Sideelectrode
12.Installthesparkplugandtorqueitto27to30N-m
(20to22ft-lb).
13.Connectthewiretothesparkplug.
Note:Ensurethatthebreathertubeisroutedabove
thesparkplugwireasshowninFigure33.
Figure33
1.Breathertube
2.Carburetor-drainbolt
14.Removethefuel-tankcap.
15.Installtheshroudwiththescrewsyouremovedinstep
4.
Note:Ensurethattheupperandlowershroudst
togetherinthesidegrooves.
16.Installthefuel-tankcap.
17.Installthechuteseal,thedischargechute,andthe
dischargechutehandleontothemachineusingthe
hardwareyouremovedinstep3.
Note:Thesmallscrewgoesthroughthesmallhole
inthechutesealatthefrontofthedischargechute
opening.
17
ReplacingtheDriveBelt
ServiceInterval:Every50hours
Yearly
Ifdrivebeltbecomesworn,oil-soaked,excessivelycracked,
frayed,orotherwisedamaged,replacethebelt.
1.Removethedrive-beltcoverbyremovingthe3boltsas
showninFigure34.
Figure34
1.Drive-beltcover6.Drivebelt
2.Bolt(3)7.Rotorshaft
3.Rotor-pulleybolt
8.Brakespring(unhookfrom
idlerarmhere)
4.Curvedwasher
9.Idlerpulley
5.Rotorpulley10.Enginepulley
2.Unhookthebrakespringfromtheidlerarmtorelease
thebelttension(Figure34).
3.Removethescrewandcurvedwasherthatholdsthe
rotorpulley(Figure34).
4.Removetherotorpulleyandthedrivebelt(Figure34).
5.Installthenewdrivebelt,routingitasshownin(Figure
35).
Figure35
1.Brakespring(installon
idlerarmhere)
3.Enginepulley
2.Idlerpulley4.Rotorpulley
Note:Routethenewdrivebeltrstaroundtheengine
pulley,thentheidlerpulley,andnallyaroundthe
looserotorpulleypositionedjustabovetherotorshaft
(Figure34).
6.Installtherotorpulleyontotherotorshaft(Figure34).
7.Installthecurvedwasherandtherotorpulleyboltand
tightenthemsecurely(Figure34).
Note:Theconcavesideofthecurvedwashergoes
againsttheoutsideofthepulley.
8.Installthebrakespringontotheidlerarm(Figure35).
9.Installthedrivebeltcoverwiththeboltsyouremoved
instep1.
Note:Ensurethatthedrivebeltisproperlyadjusted
andoperating;refertoCheckingtheControlCable
(page14)andAdjustingtheControlCable(page14).
18
Storage
StoringtheSnowthrower
WARNING
Gasolinefumesarehighlyammable,explosive,
anddangerousifinhaled.Ifyoustorethe
machineinanareawithanopename,the
gasolinefumesmayigniteandcausean
explosion.
Donotstorethemachineinahouse(living
area),basement,oranyotherareawhereignition
sourcesmaybepresent,suchashotwaterand
spaceheaters,clothesdryers,furnaces,and
otherlikeappliances.
Donottipthemachinebackwardwithfuelin
thefueltank;otherwise,fuelmayleakoutof
themachine.
1.Onthelastrefuelingoftheseason,addfuelstabilizer
tofreshfuelasdirectedbytheenginemanufacturer.
2.Runtheenginefor10minutestodistributethe
conditionedfuelthroughthefuelsystem.
3.Stoptheengine,allowittocool,andsiphonthefuel
tankorruntheengineuntilitstops.
4.Starttheengineandrunituntilitstops.
5.Chokeorprimetheengine,startitathirdtime,and
runtheengineuntilitwillnotstart.
6.Drainthefuelinthecarburetorthroughthecarburetor
drainbolt(Figure33)intoanapprovedgasoline
container.
7.Disposeofunusedfuelproperly.Recycleitaccording
tolocalcodes,oruseitinyourautomobile.
8.Whiletheengineisstillwarm,changetheengineoil.
RefertoChangingtheEngineOil(page15).
9.Removethesparkplug.
10.Squirt2teaspoonsofoilintothesparkplughole.
11.Installthesparkplugbyhandandthentorqueitto27
to30N-m(20to22ft-lb).
12.WiththeignitionkeyintheOffposition,pulltherecoil
starterslowlytodistributetheoilontheinsideofthe
cylinder.
13.Cleanthemachine.
14.Touchupchippedsurfaceswithpaintavailablefroman
AuthorizedServiceDealer.Sandaffectedareasbefore
painting,andusearustpreventativetopreventthe
metalpartsfromrusting.
15.Tightenanyloosefasteners.Repairorreplaceany
damagedparts.
16.Coverthemachineandstoreitinaclean,dryplace
outofthereachofchildren.Allowtheenginetocool
beforestoringitinanyenclosure.
19
Notes:
20
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