Tweco Robotics QRM-3 Solenoid Valve Assembly Installation guide

Brand: Tweco Robotics

Model: QRM-3 Solenoid Valve Assembly

Category: Robotics

Type: Installation guide

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SMAW

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solenoid valve

assembly,

anti-spatter sprayer

and mounting kit

installation and

replacement manual

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Qrm-3

Revision No: A Issue Date: November 12, 2008 Manual No: SM-QRM-3

PHASE

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SMAW

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115

230

Congratulations on your new Tweco

Robotics product. We are proud

to have you as our customer and will strive to provide you with the

best service and reliability in the industry. This product is backed by

our extensive warranty and world-wide service network. To locate your

nearest distributor or service agency, please contact a representative at

the address and phone number in your area listed on the inside back

cover of this manual, or visit us on the web at www.tweco.com.

This Operating Manual has been designed to instruct you on the correct

use and operation of your Tweco

Robotics product. Your satisfaction

with this product and its safe operation is our ultimate concern.

Therefore, please take the time to read the entire manual, especially the

Safety Precautions. They will help you to avoid potential hazards that

may exist when working with this product.

YOU ARE IN GOOD COMPANY!

The Brand of Choice for Contractors and Fabricators Worldwide.

Tweco

Robotics is a Global Brand of Arc Welding Products for

Thermadyne Industries Inc. We manufacture and supply to major

welding industry sectors worldwide including; Manufacturing,

Construction, Mining, Automotive, Aerospace, Engineering, Rural and

DIY/Hobbyist.

We distinguish ourselves from our competition through market-leading,

dependable products that have stood the test of time. We pride ourselves

on technical innovation, competitive prices, excellent delivery, superior

customer service and technical support, together with excellence in

sales and marketing expertise.

Above all, we are committed to develop technologically advanced

products to achieve a safer working environment within the welding

industry.

WE APPRECIATE YOUR BUSINESS!

WARNING

READ AND UNDERSTAND THIS ENTIRE MANUAL AND YOUR EMPLOYER’S SAFETY PRACTICES BEFORE INSTALLING,

OPERATING, OR SERVICING THE EQUIPMENT.

WHILE THE INFORMATION CONTAINED IN THIS MANUAL REPRESENTS THE MANUFACTURER’S BEST JUDGMENT, THE

MANUFACTURER ASSUMES NO LIABILITY FOR ITS USE.

Solenoid Valve Assembly & Anti-Sprayer And Mounting Kit

Installation and replacement Guide

Instruction Manual Number SM-QRM-3

Published by:

Tweco

Products Inc.

2800 Airport Road

Denton, TX 76208

(940) 566-2000

www.tweco.com

Thermadyne Industries Inc.

Reproduction of this work, in whole or in part, without written permission of the publisher is prohibited.

The publisher does not assume and hereby disclaims any liability to any party for any loss or damage caused by any

error or omission in this Manual, whether such error results from negligence, accident, or any other cause.

Publication Date: November 12, 2008

Record the following information for Warranty purposes:

Where Purchased: ________________________

Purchase Date: ________________________

Equipment Serial #: ________________________

Solenoid ValVe aSSembly and anti-Spatter Sprayer and mounting Kit

SM-QRM-3

Table of Contents

SECTION 1: SAFETY INSTRUCTIONS AND WARNINGS .......................................... 1-1

1.01 Welding Hazards .......................................................................................1-1

1.02 Principal Safety Standards ........................................................................1-3

1.03 Safety and Health ......................................................................................1-3

SECTION 2: INTRODUCTION AND DESCRIPTION .................................................

2-4

2.01 How to Use this Manual ............................................................................2-4

2.02 Receipt of Equipment ................................................................................2-4

SECTION 3: INSTALLATION AND REPLACEMENT .................................................

3-6

3.01 Installation of Solenoid Valve Assembly ....................................................3-6

3.02 Installation Of Anti-Spatter Sprayer Kit .....................................................3-7

SECTION 4:FACTORY REPAIR CENTER ............................................................. 4-8

LIMITED WARRANTY .................................................................................

4-9

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SM-QRM-3

SAFETY INSTRUCTIONS AND WARNINGS

SECTION 1:

SAFETY INSTRUCTIONS AND WARNINGS

WARNING

SERIOUS INJURY OR DEATH MAY RESULT IF WELDING AND CUTTING EQUIPMENT IS NOT PROPERLY INSTALLED,

USED AND MAINTAINED. MISUSE OF THIS EQUIPMENT AND OTHER UNSAFE PRACTICES CAN BE HAZARDOUS. THE

OPERATOR, SUPERVISOR, AND HELPER MUST READ AND UNDERSTAND THE FOLLOWING SAFETY WARNINGS AND

INSTRUCTIONS BEFORE INSTALLING OR USING ANY WELDING OR CUTTING EQUIPMENT.

THE WELDING AND CUTTING PROCESS IS USED IN MANY POTENTIALLY DANGEROUS ENVIRONMENTS SUCH

AS ELEVATED HEIGHTS, AREAS OF LIMITED VENTILATION, CLOSE QUARTERS, AROUND WATER, IN HOSTILE

ENVIRONMENTS, ETC., AND IT IS IMPORTANT THAT THE OPERATOR(S) ARE AWARE OF THE DANGERS ASSOCIATED

WITH WORKING IN THESE TYPES OF CONDITIONS. BE CERTAIN THAT THE OPERATOR(S) ARE TRAINED IN

SAFE PRACTICES FOR ENVIRONMENTS IN WHICH THEY ARE EXPECTED TO WORK AND UNDER COMPETENT

SUPERVISION.

IT IS ESSENTIAL THAT THE OPERATOR, SUPERVISOR AND ALL OTHER PERSONNEL IN THE WORK AREA ARE AWARE

OF THE DANGERS OF THE WELDING OR CUTTING PROCESS. TRAINING AND PROPER SUPERVISION ARE IMPORTANT

FOR A SAFE WORK PLACE. KEEP THESE INSTRUCTIONS FOR FUTURE USE. ADDITIONAL RECOMMENDED SAFETY

AND OPERATING INFORMATION IS REFERENCED IN EACH SECTION.

5. All ground connections must be checked periodically

to determine that they are mechanically strong and

electrically adequate for the required current.

6. When engaged in alternating current, welding, or

cutting under wet conditions or warm surroundings

where perspiration is a factor, the use of reliable

automatic controls for reducing the no-load voltage

is recommended to reduce shock hazard.

7. When the welding or cutting process requires values of

open circuit voltages in alternating current machines

higher than 80 volts, and direct current machines

higher than 100 volts, means must be provided to

prevent the operator from making accidental contact

with the high voltage by adequate insulation or other

means.

8. When welding is to be suspended for any substantial

length of time, such as during lunch or overnight,

all electrodes should be removed from the electrode

holder and the electrode holder carefully located so

that accidental contact cannot occur.

9. The holder must be disconnected from the power

source when not in use.

10.

Never immerse Mig-Guns, electrode holders, tig

torches, plasma torches, or electrodes in water.

WARNING

SMOKE, FUMES, AND GASES CAN BE DANGEROUS

TO YOUR HEALTH.

1.01 Welding Hazards

WARNING

ELECTRIC SHOCK CAN CAUSE INJURY OR DEATH.

INSTALL AND MAINTAIN EQUIPMENT IN ACCORDANCE

WITH THE NATIONAL ELECTRICAL CODE (NFPA 70)

AND LOCAL CODES. DO NOT SERVICE OR REPAIR

EQUIPMENT WITH POWER ON. DO NOT OPERATE

EQUIPMENT WITH PROTECTIVE INSULATORS

OR COVERS REMOVED. SERVICE OR REPAIR TO

EQUIPMENT MUST BE DONE BY A QUALIFIED REPAIR

TECHNICIAN, OR TRAINED PERSONNEL ONLY.

1. Do not touch live electrical parts.

Do not touch an electrode with bare skin and electrical

ground at the same time.

3. Always keep welding gloves dry and in good

condition.

NOTE

Aluminized protective clothing can become

part of the electrical path.

4. Keep oxygen cylinders, chains, wire ropes, cranes,

hoists, and elevators away from any part of the

electrical path.

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SM-QRM-3

SAFETY INSTRUCTIONS AND WARNINGS

21. Flammable hair preparations should not be used when

welding or cutting. Wear ear plugs to protect ears from

sparks.

22. Where the work area permits, the operator should be

enclosed in an individual booth painted with a ﬁnish of

low reﬂectivity such as zinc oxide. This is an important

factor for absorbing ultraviolet radiations, and lamp black.

The operator should be enclosed with non-combustible

screens similarly painted.

WARNING

WELDING SPARKS CAN CAUSE FIRES AND

EXPLOSIONS.

23. Causes of ﬁre and explosion are: combustibles reached by

the arc, ﬂame, ﬂying sparks, hot slag, or heated material.

Remove combustibles from the work area and/or provide

a ﬁre watch.

. Avoid oily or greasy clothing as sparks may ignite them. Have

a ﬁre extinguisher nearby, and know how to use it.

25.

Be alert to the danger of conduction or radiation. For

example, if welding or cutting is to be done on a metal

wall, partition, ceiling, or roof, precautions must be taken

to prevent ignition of combustibles on the other side.

26. Do not w

eld or cut containers that have held combustibles.

All hollow spaces, cavities and containers should be vented

prior to welding or cutting to permit the escape of air or

gases. Purging with inert gas is recommended.

27.

Never use oxygen in a welding torch. Use only inert

gases or inert gas mixes as required by the process. Use

of combustible compressed gases can cause explosions

resulting in personal injury or death. Arcing against any

compressed gas cylinder can cause cylinder damage or

explosion.

WARNING

NOISE CAN DAMAGE HEARING.

28. Noise from the air carbon-arc process can damage

your hearing. Wear protective hearing devices to ensure

protection when noise levels exceed OSHA standards.

Adequate hearing protection devices must be worn by

operators and surrounding personnel to ensure personal

protection against noise.

11. Keep smoke, fumes, and gases from the breathing area.

12. Fumes from the welding or cutting process are of various

types and strengths, depending on the kind of base metal

being worked on. To ensure your safety, do not breathe

these fumes.

13. Ventilation must be adequate to remove smoke, fumes,

and gases during the operation to protect operators and

other personnel in the area.

14. Vapors of chlorinated solvents can form the toxic gas

“Phosgene” when exposed to ultraviolet radiation from an

electric arc. All solvents, degreasers, and potential sources

of these vapors must be removed from the work area.

15. Fumes produced by welding or cutting, particularly in

conﬁned places, can cause discomfort and physical harm

if inhaled over an extended period of time.

16. Provide adequate ventilation in the welding or cutting area.

Use air-supplied respirators if ventilation is not adequate to

remove all fumes and gases. Never ventilate with oxygen.

Oxygen supports and vigorously accelerates ﬁre.

WARNING

ARC RAYS, HOT SLAG, AND SPARKS CAN INJURE

EYES AND BURN SKIN .

17. The welding and cutting processes produces extreme

localized heat and strong ultraviolet rays.

18. Never attempt to weld or cut without a welding helmet

with the proper lens. Ensure that the lens complies with

federal guidelines. A number 12 to 14 shade ﬁlter lens

provides the best protection against arc radiation. When

in a conﬁned area, prevent the reﬂected arc rays from

entering around the helmet.

19. Ensure all personnel in the work area are protected from

arc rays and sparks. Approved shielding curtains and

appropriate goggles should be used to provide protection

to staff in the surrounding area and operators of nearby

equipment.

20. Unprotected skin should also be covered from arc rays,

heat and molten metal. Always wear protective gloves and

clothing that does not allow skin to become exposed. All

pockets should be closed and cuffs sewn shut. Leather

aprons, sleeves, leggings, etc., should be worn for out-of-

position welding and cutting or for heavy operations using

large electrodes. High top work shoes provide adequate

protection from foot burns. For added protection use

leather spats.

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SM-QRM-3

SAFETY INSTRUCTIONS AND WARNINGS

1.02 Principal Safety Standards

1.03 Safety and Health

NOTE

Be sure to read and fully comprehend the safety

instuctions and warnings contained within

section 1 of this manual before performing

any welding or cutting operations.

WARNING

SERIOUS INJURY OR DEATH MAY RESULT IF

WELDING AND CUTTING EQUIPMENT IS NOT

PROPERLY INSTALLED, USED AND MAINTAINED.

MISUSE OF THIS EQUIPMENT, OR OTHER UNSAFE

PRACTICES, CAN BE HAZARDOUS.

Electric shock can cause injury or death.

Smoke, fumes, and gases can be dangerous to your

health.

Arc rays, hot slag, and sparks can injure or burn

unprotected eyes and skin.

Welding sparks can cause ﬁres and explosions.

Excessive noise can damage your hearing.

•

SAFETY AND OPERATING REFERENCES

1. Code of Federal Regulations. (OSHA)

Section 29 Part 1910.95, 132, 133, 134, 139, 251, 252, 253, 254 and 1000.

U.S. Government Printing Ofﬁce, Washington, DC. 20402.

2. ANSl Z49.1 “Safety In Welding and Cutting”.

3. ANSI Z87.1 “Practice for Occupational and Educational Eye and Face Protection”.

4. ANSl Z88.2 “Standard Practice for Respiratory Protection”.

American National Standards Institute, 1430 Broadway, New York, NY. 10018.

5. AWS F4.1 “Recommended Safe Practices for Welding and Cutting Containers”.

6. AWS C5.3 “Recommended Practices for Air Carbon-Arc Gouging and Cutting”.

The American Welding Society, 550 NW Lejeune RD., P.O.Box 351040, Miami FL. 33135.

7. NFPA 51B “Fire Prevention in Cutting and Welding Processes”.

8. NFPA-7 “National Electrical Code”.

National Fire Protection Association, Battery Park, Quincy, MA. 02269.

9. CSA W117.2, “Safety in Welding, Cutting and Allied Processes”.

Canadian Standards Association, 178 Rexdale Blvd., Rexdale, Ontario, Canada M9W 1R3.

WARNING

This product contains chemicals, including

lead, or otherwise produces chemicals known

to the State of California to cause cancer,

birth defects and other reproductive harm.

Wash hands after handling. (California Health

& Safety Code § 25249.5 et seq.)

Solenoid ValVe aSSembly and anti-Spatter Sprayer and mounting Kit

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SM-QRM-3

INTRODUCTION AND DESCRIPTION

2.01 How to Use this Manual

To ensure safe operation, read the entire manual, including

the chapters on safety instructions and warnings.

Throughout this manual, the words WARNING, CAUTION,

and NOTE may appear. Pay particular attention to the

information provided under these headings. These special

annotations are easily recognized as follows:

WARNING

A WARNING GIVES INFORMATION REGARDING

POSSIBLE PERSONAL INJURY.

CAUTION

A CAUTION refers to possible equipment

damage.

NOTE

A NOTE offers helpful information concerning

certain operating procedures.

2.02 Receipt of Equipment

When you receive the equipment, check it against the

invoice to make sure it is complete and inspect the

equipment for possible damage due to shipping. If there is

any damage, notify the carrier immediately to ﬁle a claim.

Furnish complete information concerning damage claims

or shipping errors to the location in your area listed in the

inside back cover of this manual. Include a full description

of the parts in error.

If you want additional or replacement copies of this CD,

please contact Tweco

Robotics at the address and phone

number in your area listed on the inside back cover of this

manual. Include the Manual number (from page i) and

CD part number: CDROBOTICS.

SECTION 2:

INTRODUCTION AND DESCRIPTION

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SM-QRM-3

INTRODUCTION AND DESCRIPTION

QRM-3-KS Solenoid Valve Assembly QRM-3-MS Anti-Spatter Sprayer & Mtg. Kit

Tools and Equipment Required

5/16” Open End Wrench or Equivalent• 7/16” Open End Wrench or Equivalent•

1/2” Open End Wrench or Equivalent• 9/16” Open End Wrench or Equivalent•

1/8” Allen wrench — 3/16” Allen Wrench• 3/16” Allen Wrench•

Bench Mounted Adjustable Vise• Wire Strippers•

Item No. Description Qty.

1 Mist Solenoid Valve 1

2 Adapter Fitting 1

3 Hex Jam Nut 1

4 6-32 x 1-1/2” Screw 2

Item No. Description Qty.

1 1/4”-20 x 1-1/4” Lg. Screw 2

2 Anti-Spatter Sprayer Assembly 1

3 Mounting Block 1

4 10-32 x 1/2” Screw 1

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SM-QRM-3

INSTALLATION AND REPLACEMENT

SECTION 3:

INSTALLATION AND REPLACEMENT

3.01 Installation of Solenoid Valve

Assembly

1. Loosen the four 10-24 bind head cap screws holding

the metal shroud in place in the QRC-2000 Cleaning

Station. Pull the shroud away from the unit and set

to one side.

2. Remove the exhaust silencer from the protective cover

on the QRM-3 Anti-Spatter Sprayer unit.

3. Remove the two 6-32 ﬂat head cap screws holding the

protective cover in place on the anti-spatter sprayer

unit.

4. Trace the two wire leads coming from the bottom of

the solenoid valve back to the connector on the circuit

board of the cleaning station.

For sinking mode — the wires will be connected

to positions 5 & 2 on the connector block. Refer to

Figure 1B.

For sourcing mode — the wires will be connected

to positions 5 & 3 on the connector block. Refer to

Figure 1A.

•

MOTOR AND CLAMP

SOLENOID VALVE

PIN #5

PIN #3

ANTI-SPATTER UNIT

24VDC

Figure 1A: Sourcing (Pin #1 on Top)

Figure 1B: Sinking (Pin #2 on Top)

5. Loosen the screws holding the wire leads in place

and remove from the connector located on the circuit

board.

6. Remove the 1/4” diameter tubing from the adapter

ﬁtting on the bottom of the solenoid valve.

7. Remove the air ﬁtting from the “defective” solenoid

valve and thread the same ﬁtting into the replacement

solenoid valve. Be sure to use pipe tape or equivalent

on the threads before threading the air ﬁtting into the

solenoid valve assembly.

8. Loosen the 10-32 hex head screw holding the anti-

spatter sprayer body to the mounting block. Pull the

body away from the mounting block.

9. Remove the two 6-32 socket head cap screws from

the side of the solenoid valve.

10. Place the anti-spatter sprayer body into a bench

vise and secure. Make sure that the adapter ﬁtting is

accessible.

11. Loosen the hex jam nut on the adapter ﬁtting and

remove the ﬁtting from the sprayer body.

12. Thread the replacement solenoid valve onto the

anti-spatter sprayer body. Make sure the distance

between the body and the replacement solenoid valve

is approximately .60”. Refer to Figure 2.

Figure 2

.60”

15,24mm

13. Secure the anti-spatter spray body onto the mounting

block.

14. Re-insert the two 6-32 socket head cap screws into the

solenoid valve and secure to the mounting block.

15. Insert the ends of the wire leads into the proper

positions on the connector located on the circuit board

and secure. Refer to Figure 1.

SPINDLE LIFT

SOLENOID VALVE

MOTOR AND CLAMP

SOLENOID VALVE

PIN #5

PIN #2

ANTI-SPATTER UNIT

24VDC

SPINDLE LIFT

SOLENOID VALVE

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SM-QRM-3

INSTALLATION AND REPLACEMENT

NOTE

Be sure that the wire leads are not going

to interfere with any moving parts on the

mounting spline of the cleaning station.

16. Insert the 1/4” diameter tubing back into its proper

position.

17. Position the metal shroud of the QRC-2000 cleaning

station back into position and secure. Be sure that the

wire leads from the solenoid are routed through the

machined groove on the side panel of the cleaning

station.

18. Position the protective cover for the QRM-3 anti-

spatter sprayer unit into position and secure using

the two 10-32 ﬂat head cap screws.

19. Thread the exhaust silencer back through the

protective cover and into the solenoid valve.

20. The QRM-3 Anti-spatter Sprayer unit is now ready for

operation.

3.02 Installation Of Anti-Spatter Sprayer Kit

1. Follow Steps 1 through 6 on the installation of the

Solenoid Valve Assembly.

2. Loosen the 10-32 hex head screw holding the

“defective” anti-spatter sprayer in place on the

mounting block. Pull the body away from the

mounting block.

3. Remove the two 6-32 socket head cap screws from

the side of the solenoid valve.

4. Place the anti-spatter sprayer body into a bench

vise and secure. Make sure that the adapter ﬁtting is

accessible.

5. Loosen the hex jam nut on the adapter ﬁtting and

remove the fitting from the anti-spatter sprayer

body.

6. Thread the solenoid valve onto the ant-spatter sprayer

body. Make sure the distance between the sprayer

body and the solenoid valve is approximately .60”.

Refer to Figure 2.

7. Remove the 1/4”-20 screws from the mounting block

on the cleaning station and install the replacement

mounting block in its place and secure.

8. Thread the 10-32 hex head screw into the anti-spatter

sprayer body and secure to the mounting block on the

cleaning station.

9. Re-insert the two 6-32 socket head cap screws into the

solenoid valve and secure to the mounting block.

10. Insert the ends of the wire leads into the proper

positions on the connector located on the circuit board

and secure. Refer to Figure 1.

NOTE

Be sure that the wire leads are not going

to interfere with the moving parts on the

mounting spline of the cleaning station.

11. Insert the 1/4” diameter tubing back into its proper

position.

12. Position the metal shroud of the QRC-2000 cleaning

station back into position and secure. Be sure that the

wire leads from the solenoid are routed through the

machined groove on the side panel of the cleaning

station.

13. Position the protective cover for the QRM-3 anti-

spatter sprayer into position and secure using the two

10-32 ﬂat head cap screws.

14. Thread the exhaust silencer back through the

protective cover and into the solenoid valve.

15. The QRM-3 Anti-spatter Sprayer unit is now ready for

operation.

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SM-QRM-3

STATEMENT OF WARRANTY

LIMITED WARRANTY: THERMADYNE

warrants that its products will be free of defects in workmanship or material.

Should any failure to conform to this warranty appear within the time period applicable to the THERMADYNE products

as stated below, THERMADYNE shall, upon notiﬁcation thereof and substantiation that the product has been stored,

installed, operated, and maintained in accordance with THERMADYNE’s speciﬁcations, instructions, recommendations

and recognized standard industry practice, and not subject to misuse, repair, neglect, alteration, or accident, correct

such defects by suitable repair or replacement, at THERMADYNE’s sole option, of any components or parts of the

product determined by THERMADYNE to be defective.

THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING

ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

LIMITATION OF LIABILITY:

THERMADYNE shall not under any circumstances be liable for special or consequential

damages, such as, but not limited to, damage or loss of purchased or replacement goods, or claims of customers of

distributor (hereinafter the “Purchaser”) for service interruption. The remedies of the Purchaser set forth herein are

exclusive and the liability of THERMADYNE with respect to any contract, or anything done in connection therewith such

as the performance or breach thereof, or from the manufacture, sale, delivery, resale, or use of any goods covered by or

furnished by THERMADYNE whether arising out of contract, negligence, strict tort, or under any warranty, or otherwise,

shall not, except as expressly provided herein, exceed the price of the goods upon which such liability is based.

THIS WARRANTY BECOMES INVALID IF REPLACEMENT PARTS OR ACCESSORIES ARE USED WHICH MAY IMPAIR

THE SAFETY OR PERFORMANCE OF ANY THERMADYNE PRODUCT.

THIS WARRANTY IS INVALID IF THE PRODUCT IS SOLD BY NON-AUTHORIZED PERSONS.

This warranty is effective for the time stated in the Warranty Schedule beginning on the date that the authorized

distributor delivers the products to the Purchaser.

Warranty repairs or replacement claims under this limited warranty must be submitted by an authorized THERMADYNE

repair facility within thirty (30) days of the repair. No transportation costs of any kind will be paid under this warranty.

Transportation charges to send products to an authorized warranty repair facility shall be the responsibility of the

Purchaser. All returned goods shall be at the Purchaser’s risk and expense. This warranty supersedes all previous

THERMADYNE warranties.

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SM-QRM-3

WARRANTY SCHEDULE

The warranty is effective below for the time stated in the Warranty Schedule beginning on the date that the authorized

distributor delivers the products to the purchaser. THERMADYNE

reserves the right to request documented evidence of date

of purchase.

Engine Driven Welders Parts / Labor

Scout

, Raider

, Explorer™

Original Main Power Stators and Inductors 3 years / 3 years

Original Main Power Rectiﬁers, Control P.C. Boards 3 years / 3 years

All Other Original Circuits and Components Including, but not Limited to, Relays, Switches, Contactors, Solenoids, Fans, Power Switch Semi-Conductors 1 year / 1 year

Engines and Associated Components are NOT Warranted by Thermal Arc

, Although Most are Warranted by the Engine Manufacturer. SEE THE ENGINE

MANUFACTURERS’ WARRANTY FOR DETAILS.

See the Engine Manufacturers’ Warranty

for Details

GMAW/FCAW (MIG) Welding Equipment Parts / Labor

Fabricator

131, 181, 190, 210, 251, 281; Fabstar

4030; PowerMaster

350, 350P, 500, 500P; Excel-Arc

6045; Wire Feeders: Ultrafeed

, Porta-feed

Original Main Power Transformer and Inductor 5 years / 3 years

Original Main Power Rectiﬁers, Control P.C. Boards, Power Switch Semi-Conductors 3 years / 3 years

All Other Original Circuits and Components Including, but not Limited to, Relays, Switches, Contactors, Solenoids, Fans, Electric Motors 1 year / 1 year

GTAW (TIG) & Multi-process Inverter Welding Equipment Parts / Labor

160TS, 300TS, 400TS, 185AC/DC, 200AC/DC, 300AC/DC, 400GTSW, 400MST, 300MST, 400MSTP

Original Main Power Magnetics 5 years / 3 years

Original Main Power Rectiﬁers, Control P.C. Boards, Power Switch Semi-Conductors 3 years / 3 years

All Other Original Circuits and Components Including, but not Limited to, Relays, Switches, Contactors, Solenoids, Fans, Electric Motors 1 year / 1 year

Plasma Welding Equipment Parts / Labor

Ultima

150

Original Main Power Magnetics 5 years / 3 years

Original Main Power Rectiﬁers, Control P.C. Boards, Power Switch Semi-Conductors 3 years / 3 years

Welding Console, Weld Controller, Weld Timer 3 years / 3 years

All Other Original Circuits and Components Including, but not Limited to, Relays, Switches, Contactors, Solenoids, Fans, Electric Motors, Coolant Recirculators 1 year / 1 year

SMAW (Stick) Welding Equipment Parts / Labor

Dragster™ 85

Original Main Power Magnetics 1 year / 1 year

Original Main Power Rectiﬁers, Control P.C. Boards 1 year / 1 year

All Other Original Circuits and Components Including, but not Limited to, Relays, Switches, Contactors, Solenoids, Fans, Power Switch Semi-Conductors 1 year / 1 year

160S, 300S, 400S

Original Main Power Magnetics 5 years / 3 years

Original Main Power Rectiﬁers, Control P.C. Boards 3 years / 3 years

All Other Original Circuits and Components Including, but not Limited to, Relays, Switches, Contactors, Solenoids, Fans, Power Switch Semi-Conductors 1 year / 1 year

General Arc Equipment Parts / Labor

Water Recirculators 1 year / 1 year

Plasma Welding Torches 180 days / 180 days

Gas Regulators (Supplied with Power Sources) 180 days / NA

MIG and TIG Torches (Supplied with Power Sources) 90 days / NA

Replacement Repair Parts 90 days / NA

MIG, TIG and Plasma Welding Torch Consumable Items NA / NA

Gas Welding and Cutting Equipment Parts / Labor

Victor

Professional 5 years / NA

Oxygen Conservers 2 years / NA

Aluminum Cylinders Lifetime / NA

Cutting Machine Motors 1 year / NA

HP&I Brass Regulators/Manifolds 2 years / NA

HP&I Stainless Regulators/Manifolds 1 year / NA

HP&I Corrosive Gas Regulators/Manifolds 90 days / NA

TurboTorch

3 years / NA

CutSkill

2 years / NA

Steel Cylinders 1 year / NA

Victor Medical 6 years / NA

Victor VSP 2 years / NA

Firepower

MIG Welders 5-2-1 years / NA

Transformers 5 years / NA

Parts Used in Rental Applications

1 year from date sold by seller to authorized

distributor

MIG Torches and Arc Accessories Parts / Labor

Arcair

N6000 90 days / NA

Eliminator

Spool and Pull Guns 90 days / NA

Robotic Deﬂection Mounts 90 days / NA

QRM-100 Anti-Spatter Applicator 90 days / NA

TC and TCV Water Coolers 1 year / NA

TSC-96 Smoke Collector 1 year / NA

ESG-1, EPG-CR1, EPG-CR2 Control Boxes for Eliminator Spool & Pull Guns 1 year / NA

QRC-2000 Nozzle Cleaning Stations 1 year / 1 year

QRC-3000 UltraSonic Cleaning Stations 2 years / 2 years

All other products 30 days from date purchaser purchases from seller. 30 days / NA

Plasma Cutting Systems Parts / Labor

Automated Plasma 2 years / 1 year

CutMaster™ 3 years / 3 years

PakMaster

XL PLUS 3 years / 1 year

Drag-Gun

1 year / 1 year

Drag-Gun Plus 2 years / 1 year

Torches 1 year / 1 year

Consoles, Control Equipment, Heat Exchangers and Accessory Equipment 1 year / 1 year

W O R L D H E A D Q U A R T E R S : 1 6 0 5 2 S w i n g l e y R i d g e R o a d , S u i t e 3 0 0 • S t . L o u i s , M i s s o u r i 6 3 0 1 7 U. S . A .

A Global Cutting & Welding Market Leader

™

Denton, TX USA

U.S. Customer Care

Ph: (1) 800-426-1888

Fax: (1) 800-535-0557

Miami, FL USA

Sales Office, Latin America

Ph: (1) 954-727-8371

Fax: (1) 954-727-8376

Oakville, Ontario, Canada

Canada Customer Care

Ph: (1) 905-827-4515

Fax: (1) 800-588-1714

International Customer Care

Ph: (1) 905-827-9777

Fax: (1) 905-827-9797

Chorley, United Kingdom

Customer Care

Ph: (44) 1257-261755

Fax: (44) 1257-224800

Milan, Italy

Customer Care

Ph: (39) 0236546801

Fax: (39) 0236546840

Cikarang, Indonesia

Customer Care

Ph: 62 21+ 8983-0011 / 0012

Fax: 62 21+ 893-6067

Osaka, Japan

Sales Office

Ph: 816-4809-8411

Fax: 816-4809-8412

Melbourne, Australia

Australia Customer Care

Ph: 1300-654-674

Fax: 613+ 9474-7391

International

Ph: 613+ 9474-7508

Fax: 613+ 9474-7488

Rawang, Malaysia

Customer Care

Ph: 603+ 6092-2988

Fax: 603+ 6092-1085

Shanghai, China

Sales Office

Ph: 86-21-64072626

Fax: 86-21-64483032

Singapore

Sales Office

Ph: 65+ 6832-8066

Fax: 65+ 6763-5812

THE AMERICAS EUROPE ASIA/PACIFIC

U.S. Customer Care: ARCAIR

/ STOODY

/ THERMAL ARC

/ THERMAL DYNAMICS

/ TWECO

/ VICTOR

................... 800-426-1888 / FAX 800-535-0557

FIREPOWER

................. 800-858-4232 / FAX 800-535-0557 TDC AUTOMATION................... 866-279-2628 / FAX 800-535-0557

TURBOTORCH

............. 800-238-0282 / FAX 800-535-0557 VICTOR MEDICAL .................... 800-382-8187 / FAX 800-535-0557

VICTOR SPECIALTY PRODUCTS ................... 800-569-0547 / FAX 800-535-0557

Canada Customer Care: 905-827-4515 / FAX 800-588-1714

•

International Customer Care: 905-827-9777 / FAX 905-827-9797

CIGWELD Customer Care: 1300-654-674 / FAX 613+ 9474-7391

•

www.thermadyne.com

PHASE

GTAW

SMAW

INVERTER

115

230

ENSEMBLE ÉLECTROVANNE,

ATOMISEUR

ANTI-PROJECTIONS ET KIT

D’INSTALLATION

Guide D’installation

et D’utilisation

English

Français

Español

QRM-3

Révision: A Date d’émission: 12 novembre 2008 No de Forma: SM-QRM-3

PHASE

GTAW

SMAW

INVERTER

115

230

VOTRE ACTIVITÉ NOUS INTÉRESSE!

Félicitations pour votre nouveau produit Tweco

. Nous sommes ﬁers de

vous avoir comme client et nous tâcherons de vous fournir les meilleurs

services et ﬁabilité dans l’industrie. Ce produit est soutenu par une vaste

garantie et un réseau mondial de service. Pour localiser votre distributeur

ou agence de service le plus proche, veuillez communiquer avec un

représentant à l’adresse ou au numéro de téléphone correspondant à

votre région, indiqué au verso de la couverture du manuel, ou visitez

notre site web www.tweco.com.

Ce Manuel d’utilisation a été conçu pour vous permettre d’utiliser et de

faire fonctionner correctement votre produit Tweco

. Votre satisfaction

et le fonctionnement en toute sécurité de votre produit sont nos

principaux soucis. Par conséquent, veuillez prendre le temps de lire

tout le manuel, spécialement en ce qui concerne les Précautions de

Sécurité. Ceci vous aidera à éviter d’éventuels accidents qui pourraient

survenir en travaillant avec ce produit.

VOUS ÊTES EN BONNE COMPAGNIE!

La Marque de Choix pour les Entrepreneurs et les Fabricants dans le Monde.

Tweco

Robotics est une marque globale de produits de soudage à l’arc

pour Thermadyne Industries Inc. Nous fabriquons et fournissons aux

plus grands secteurs de l’industrie de soudage dans le monde dont:

Fabrication, Construction, Exploitation Minière, Automobile, Aérospatial,

Ingénierie, Rural et Loisirs/Bricolage.

Nous nous distinguons de notre concurrence grâce à nos produits

en tête du marché, ﬁables, ayant résisté à l’épreuve du temps. Nous

sommes ﬁers de notre innovation technique, nos prix compétitifs, notre

excellente livraison, notre service clientèle et notre support technique

de qualité supérieure, ainsi que de l’excellence dans les ventes et

l’expertise en marketing.

Surtout, nous nous engageons à développer des produits utilisant des

technologies de pointe pour obtenir un environnement de travail plus

sécurisé dans l’industrie de la soudure.

AVERTISSEMENT

LISEZ ET COMPRENEZ TOUT LE MANUEL ET LES PRATIQUES DE SÉCURITÉ DE L’UTILISATEUR AVANT L’INSTALLATION,

LE FONCTIONNEMENT OU L’ENTRETIEN DE L’ÉQUIPEMENT. MÊME SI LES INFORMATIONS CONTENUES DANS CE MANUEL

REPRÉSENTENT LE MEILLEUR JUGEMENT DU FABRICANT, CELUI-CI N’ASSUME AUCUNE RESPONSABILITÉ POUR SON

USAGE.

Ensemble D’électrovannes, Atomiseur Anti-éclaboussure et kit D’installation

Guide D’installation et D’utilisation

Numéro du Manuel d’Instructions pour SM-QRM-3

Publié par:

Tweco

Products Inc.

2800 Airport Road

Denton, TX 76208

(940) 566-2000

www.tweco.com

Thermadyne Industries Inc.

La reproduction, de tout ou partie de ce manuel, sans l’autorisation écrite de l’éditeur, est interdite.

L’éditeur n’assume pas et dément toute responsabilité pour perte ou dommage causés à une partie par erreur ou

omission dans ce manuel, si une telle erreur résulte d’une négligence, d’un accident, ou de toute autre cause.

Date de Parution: 11 novembre 2008

Complétez les informations suivantes à des ﬁns de garantie:

Lieu D’achat: ________________________

Date D’achat: ________________________

Numéro de: ________________________

EnsEmblE D’élEctrovannEs, atomisEur anti-éclaboussurE Et kit D’installation

SM-QRM-3

Table des Matiéres

SECTION 1: INSTRUCTIONS DE SÉCURITÉ ET MISES EN GARDE .............................F1-1

1.01 Accidents de Soudage .............................................................................F1-1

1.02 Principales Normes de Sécurité ..............................................................F1-3

1.03 Sécurité et Santé .....................................................................................F1-3

SECTION 2: INTRODUCTION ET DESCRIPTION ..................................................F2-4

2.01 Comment Utiliser ce Manuel ...................................................................F2-4

2.02 Réception de L’équipement .....................................................................F2-4

SECTION 3: INSTALLATION ET PIÈCES DE RECHANGE .........................................F3-6

3.01 Installation de L’électrovanne ..................................................................F3-6

3.02 Installation du Kit D’atomiseur Anti-projections ......................................F3-7

GARANTIE .............................................................................................F4-8

TABLEAU DES GARANTIES ..........................................................................F4-9

F1-1

SM-QRM-3

EnsEmblE D’élEctrovannEs, atomisEur anti-éclaboussurE Et kit D’installation

INSTRUCTIONS DE SÉCURITE ET MISES EN GARDE

1.01 Accidents de Soudage

5. Toutes les connexions de terre doivent être vériﬁées

périodiquement pour déterminer si elles sont

mécaniquement résistantes et électriquement

appropriées au courant demandé.

6. En cas de soudage ou découpage en courant alternatif

dans des conditions d’humidité ou de chaleur avec

facteur de transpiration, l’utilisation de contrôles

automatiques ﬁables pour réduire la tension à vide est

recommandée pour diminuer les risques de choc.

7. Lorsque le procédé de soudage ou découpage exige

des valeurs de tension en circuit ouvert dans des

machines à courant alternatif plus élevé que 80

volts, et des machines à courant continu plus élevé

que 100 volts, des mesures doivent être prises pour

empêcher un contact accidentel entre l’opérateur et la

tension élevée par une isolation adéquate ou d’autres

moyens.

8. Lorsque le soudage doit être interrompu pendant une

certaine période, comme lors d’un repas ou d’une nuit,

toutes les électrodes doivent être enlevées de la torche

et celle-ci doit être rangée avec soin pour éviter un

contact accidentel.

9. La torche doit être déconnectée de la source d’énergie

en cas de non utilisation.

10.

Ne plongez jamais les pistolets Mig, les supports

d’électrodes, les torches TIG, les torches à plasma

ou les électrodes dans l’eau.

AVERTISSEMENT

LA FUMÉE, LES ÉMANATIONS ET LES GAZ PEUVENT

ÊTRE DANGEREUX POUR VOTRE SANTÉ

SECTION 1:

INSTRUCTIONS DE SÉCURITÉ ET MISES EN GARDE

AVERTISSEMENT

DES BLESSURES GRAVES OU MORTELLES PEUVENT RÉSULTER D’UNE INSTALLATION, D’UN USAGE ET D’UN ENTRETIEN

INCORRECTS DE L’ÉQUIPEMENT DE SOUDAGE ET DÉCOUPAGE. UNE MAUVAISE UTILISATION DE CET ÉQUIPEMENT ET

D’AUTRES PRATIQUES RISQUÉES PEUVENT ÊTRE DANGEREUSES. L’OPÉRATEUR, LE SUPERVISEUR ET L’AIDE DOIVENT LIRE

ET COMPRENDRE LES PRÉCAUTIONS ET INSTRUCTIONS DE SÉCURITÉ SUIVANTES AVANT L’INSTALLATION OU L’UTILISATION

DE TOUT ÉQUIPEMENT DE SOUDAGE OU DÉCOUPAGE.

LE PROCÉDÉ DE DÉCOUPAGE ET SOUDAGE EST EMPLOYÉ DANS DE NOMBREUX ENVIRONNEMENTS POTENTIELLEMENT

DANGEREUX COMME LES HAUTEURS, LES ZONES À VENTILATION LIMITÉE, LES PIÈCES ÉTROITES, AUTOUR DE L’EAU,

DANS DES MILIEUX HOSTILES, ETC., ET IL EST IMPORTANT QUE LES OPÉRATEURS SOIENT CONSCIENTS DES DANGERS

LORS DU TRAVAIL DANS CES TYPES DE CONDITIONS. ASSUREZ-VOUS QUE L’(LES) OPÉRATEUR(S) SONT FORMÉS AUX

PRATIQUES DE SÉCURITÉ POUR LES ENVIRONNEMENTS DANS LESQUELS ILS SONT SUPPOSÉS TRAVAILLER ET SOUS

SUPERVISION COMPÉTENTE.

IL EST ESSENTIEL QUE L’OPÉRATEUR, LE SUPERVISEUR OU TOUT LE PERSONNEL DANS LA ZONE DE TRAVAIL SOIENT

CONSCIENTS DES DANGERS DU PROCÉDÉ DE SOUDAGE ET DÉCOUPAGE. UNE FORMATION ET UNE SUPERVISION ADAPTÉES

SONT IMPORTANTES POUR UN LIEU DE TRAVAIL SÛR. GARDEZ CES INSTRUCTIONS POUR UNE UTILISATION FUTURE.

DES INFORMATIONS SUPPLÉMENTAIRES DE SÉCURITÉ ET DE FONCTIONNEMENT SONT MENTIONNÉES DANS CHAQUE

PARTIE.

1. Ne touchez pas les pièces électriques sous tension.

Ne touchez pas en même temps une électrode avec

la peau nue et la masse.

3. Gardez toujours les gants de soudage au sec et en

bon état.

REMARQUE

Les vêtements de protection aluminisés peuvent

devenir une partie du circuit électrique.

4. Eloignez les bouteilles d’oxygène, les chaînes,les

câbles métalliques, les engins de levage, les treuils

et les élévateurs de toute partie du circuit électrique.

AVERTISSEMENT

UN CHOC ELECTRIQUE PEUT PROVOQUER DES

BLESSURES OU PEUT ÊTRE MORTELLE

L’INSTALLATION ET L’ENTRETIEN DE L’ÉQUIPEMENT

DOIVENT ÊTRE CONFORMES AU CODE ELECTRIQUE

NATIONAL (NFPA 70) ET AUX CODES LOCAUX.

N’EFFECTUEZ PAS D’ENTRETIEN OU DE RÉPARATION

LORSQUE L’ÉQUIPEMENT EST EN MARCHE. N’OPÉREZ

PAS L’ÉQUIPEMENT SANS ISOLATEURS OU CACHES

DE PROTECTION. L’ENTRETIEN OU LA RÉPARATION

DE L’ÉQUIPEMENT DOIVENT ÊTRE EFFECTUÉS

UNIQUEMENT PAR UN TECHNICIEN QUALIFIÉ, OU PAR

DU PERSONNEL FORMÉ.

EnsEmblE D’élEctrovannEs, atomisEur anti-éclaboussurE Et kit D’installation

F1-2

SM-QRM-3

INSTRUCTIONS DE SÉCURITE ET MISES EN GARDE

21. Les préparations à cheveux inﬂammables ne devraient

pas être utilisées lors du soudage ou découpage. Portez

des bouchons d’oreilles pour protégez vos oreilles des

étincelles.

22. Lorsque la zone de travail le permet, l’opérateur devrait

être enfermé dans une cabine individuelle recouverte d’un

revêtement à faible réflectivité comme l’oxyde de zinc. Ceci est

un facteur important pour absorber les rayons ultraviolets, et

un noir de lampe. L’opérateur devrait être enfermé avec des

écrans non combustibles revêtus de manière similaire.

AVERTISSEMENT

LES ETINCELLES DE SOUDURE PEUVENT CAUSER

DES INCENDIES ET DES EXPLOSIONS.

23. Les causes d’incendie et d’explosion sont: les combustibles

atteints par l’arc, flammes, étincelles volantes, scories

chaudes ou matériaux chauffés. Retirez les combustibles de

la zone de travail et/ou etablissez une surveillance du feu.

24.

Evitez les vêtements huileux ou graisseux car les étincelles

peuvent y mettre le feu. Ayez un extincteur à proximité et sachez

comment l’utiliser.

25.

Soyez attentif au danger de conduction ou rayonnement, par

exemple si le soudage ou découpage doit être fait contre un

mur, une cloison, un toit en métal, un plafond ou un toit, des

précautions doivent être prises pour éviter la mise à feu des

combustibles de l’autre côté.

26. Ne soudez ni

ne coupez pas des conteneurs ayant contenu

des combustibles. Tous les espaces creux, cavités et

conteneurs devraient être aérés avant le soudage ou

découpage pour permettre l’évasion de l’air ou des gaz.

Une purge avec du gaz inerte est recommandée.

27. N’utilisez jamais d’oxygène dans une torche de

soudage. N’utilisez que des gaz inertes ou des

mélanges de gaz inertes conformément aux exigences

du procédé. L’utilisation de gaz combustibles

comprimés peut causer des explosions pouvant

provoque blessures personnelles ou être fatales.

L’utilisation de l’arc contre toute bouteille de gaz

comprimé peut endommager la bouteille ou causer

une explosion.

AVERTISSEMENT

LE BRUIT PEUT NUIRE A L’AUDITION.

28. Le bruit du procédé Air Carbone Arc peut nuire à

votre audition. Portez les dispositifs de protection

auditive pour vous protéger lorsque les niveaux de

bruit dépassent les standards OSHA. Des dispositifs

de protection auditive appropriés doivent être portés

par les opérateurs et le personnel aux abords pour

assurer une protection personnelle contre le bruit.

11. Eloignez la fumée, les émanations et les gaz de la zone

de respiration.

12. Les émanations du procédé de soudage ou découpage

sont de divers types et forces, selon le genre de métal

de base travaillé. Pour votre sécurité, ne respirez pas

ces émanations.

13. La ventilation doit être sufﬁsante pour enlever la fumée,

les émanations et les gaz pendant le fonctionnement

pour protéger les opérateurs et le personnel présents

dans le secteur.

14. Les vapeurs de solvants chlorés peuvent former le gaz

toxique « Phosgène » en cas d’exposition au rayonnement

ultraviolet d’un arc électrique. Tous les solvants, décapants

et sources potentielles de ces vapeurs doivent être enlevés

de la zone de travail.

15. Les émanations produites lors du soudage ou

découpage, surtout à des endroits conﬁnés, peuvent

causer une gêne et un malaise physique en cas

d’inhalation pendant une période prolongée.

16. Fournissez sufﬁsamment de ventilation dans la zone

de soudage ou découpage. Servez-vous d’appareils

respiratoires à arrivée d’air si la ventilation n’est pas

sufﬁsante pour enlever toutes les émanations et gaz. Ne

ventilez jamais avec de l’oxygène. L’oxygène entretient

et accélère vigoureusement le feu.

17. Les procédés de soudage et découpage produisent une

chaleur localisée extrême et de forts rayons ultraviolets.

18. N’essayez jamais de souder ou couper sans casque de

soudage équipé de verres adéquats. Veillez à ce que

les verres soient conformes aux normes fédérales. Des

verres à ﬁltre de numéro 12 à 14 fournissent la meilleure

protection contre le rayonnement de l’arc. En cas d’endroit

conﬁné évitez que les réﬂexions du rayonnement de l’arc

pénètrent autour du casque.

AVERTISSEMENT

LE RAYONNEMENT DE L’ARC, LES SCORIES ET LES

ETINCELLES CHAUDES PEUVENT BLESSER LES YEUX

ET BRULER LA PEAU.

19. Veillez à ce que tout le personnel dans la zone de

travail soit protégé du rayonnement de l’arc et des

étincelles. Des rideaux de protection approuvés et des

lunettes de protection appropriées devraient être utilisés

pour fournir une protection au personnel se trouvant aux

abords et aux opérateurs des équipements voisins.

20. La peau devrait aussi être protégée des rayons de l’arc, de

la chaleur et du métal fondu. Portez toujours des gants et

des vêtements de protection qui empêchent l’exposition de

votre peau. Toutes les poches devraient être fermées et les

manchettes cousues. Des tabliers, manches, guêtres en cuir,

etc. devraient être portés pour le soudage et découpage ou

pour les opérations lourdes utilisant de grandes électrodes. Les

chaussures de sécurité fournissent une protection suffisante

contre les brûlures aux pieds. Pour plus de protection portez

des guêtres en cuir.

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Tweco Robotics QRM-3 Solenoid Valve Assembly Installation guide

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Model: QRM-3 Solenoid Valve Assembly

Category: Robotics

Type: Installation guide

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