Sunjoy 110102051 Installation guide

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Assembly Instructions
ITEM#: L-GZ635PST-A
IMPORTANT:
1. Keep all children and pets away from assembly area. Children and pets should be
supervised while gazebo is being assembled.
2. The assembled gazebo should be located at least 6 feet (2 m) from any obstruction
such as fence, garage, house, overhanging branches, laundry lines or electrical wires.
3. This unit is heavy. Do not assemble this item alone. Six people are recommended
for safe assembly.
4. Some parts may contain sharp edges. Wear protective gloves if necessary during
assembly.
5. When assembling and using this product, basic safety precautions should always
be followed to reduce the risk of personal injury and damage to equipment. Please
read all instructions before assembly and use.
6. For outdoor use only. Install on level ground. 16 stakes are provided to secure the
gazebo in the ground. If you wish to secure the gazebo to a wood deck or concrete
surface, 16 anchors are required for these surfaces.
7. Check all bolts for tightness before and during usage.
8. Please check your state and local regulations prior to purchasing. Some
jurisdictions may require permits for installation and use. Some special procedures
may be valid in your area.
9. While this gazebo is manufactured to withstand strong force winds through only the
supplied ground stakes, in areas subject to frequent severe weather, securing the
gazebo to a deck, concrete patio or footings should be considered.
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NOTE: The gazebo’s roof and structure are not guaranteed against extreme weather
conditions (storms, high winds, etc.). If the gazebo is not dismantled for the winter,
snow must be cleaned off regularly. Any damage caused by snow accumulation is not
covered by the warranty.
Care & Maintenance:
Our steel components for garden accessories and furniture are treated with rust
inhibiting paint that protects it from rusting. However, due to the nature of steel,
surface oxidation (rusting) will occur once these protective coatings are scratched.
This is not a defect and thus not covered by the warranty. To minimize this condition,
we recommend care when assembling & handling the product to prevent scratching
the paint. Should any scratching or damage occur, we recommend immediate
touch-up with rust inhibiting paint, which is convenient to purchase from your local shop.
Surface rust can also be easily removed with a very light application of common
cooking oil. If surface oxidation (rusting) occurs and if no measure is taken to prevent
this, the oxidation may start dripping on to deck or patio and caused damaging stains,
which may be difficult to remove. This can be prevented if the above-mentioned
measures are taken to keep the product from oxidizing.
DO NOT REMOVE THE PROTECTIVE FILM ON THE PC TOP PANELS UNTIL
INSTALLATION. MAKE SURE TO PUT THE UV PROTECTED SIDE FACING UP. IT IS A
VERY IMPORTANT PROCEDURE; IF NOT FOLLOWED AS DESCRIBED, YOUR ROOF
WILL NOT BE COVERED BY THE GUARANTY.
GAZEBO ASSEMBLY INSTRUCTIONS
Our clear, easy-to-follow, step-by-step instructions will guide you through the project
from start to finish. The final product will be a quality piece that will give you years of
enjoyment.
All you will need is a screwdriver, a hammer and two ladders of at least 8 feet (2.5 m)
high (not included).
DO NOT assemble this item alone for your safety. Six people are necessary for
smooth & safe installation.
Item identification: For ease of identification, all parts are labeled to correspond to the
Step number in which the part is used.
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Post
4
A
Base Cover
4
B
Base
4
C
Support Bar 1
4
D1
Support Bar 2
4
D2
Long Beam 1
2
E1
Long Beam 2
2
E2
Short Beam 1
2
E3
Short Beam 2
2
E4
Slanting Beam
Connector
4
F1
Bean Connector
6
F2
Slanting Beam
4
G1
Beam
6
G2
I-Shaped Bar 1
4
H1
I-Shaped Bar 2
4
H2
Parts List
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I-Shaped Bar 3
H3
Bar 1
I1
Bar 2
I2
F-Shaped Bar1
J1
F-Shaped Bar2
J2
F-Shaped Bar3
J3
PC Top Panel 1
K1
PC Top Panel 2
K2
PC Top Panel 3
K3
PC Top Panel 4
K4
PC Top Panel 5
K5
Pole
L
Top Beam 1
M1
Top Beam 2
M2
Top Beam 3
M3
Hook
N
Bottom Top Tray
O1
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Upper Top Tray
O2
Panel 1
P1
Panel 2
P2
Beam Connector
Q
Hardware Pack 1
AA
M6X20 Screw
68PCS
BB
M6 Flat Washer
92PCS
CC
M6X20 Screw
24PCS
WW
M6 Wrench
2PCS
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Fig.1: Insert Beam Connector Q into Long Beam 1 E1 and Long Beam 2 E2, secure connected long beam
and Bar 2 I2 by using Screw AA and Flat Washer BB as shown in Fig.1.(Notes: Align the holes of connected
long beam and Bar 2 I2 before secure them)
Fig.1-1: Insert Beam Connector Q into Short Beam 1 E3 and Short Beam 2 E4, secure connected short beam
and Beam Connector F2 by using Screw AA and Flat Washer BB as shown in Fig.1-1
Fig.2: Secure Beam Connector F2 and Long Beam E1 (E2) by using Screw AA and Flat Washer BB as shown
in Fig.2
Fig.2-1: Secure Slanting Beam Connector F1 and Long & Short Beam E by using Screw AA and Flat
Washer BB as shown in Fig.2-1
Fig.3: Secure Bar 1 I1 and Long & Short Beam E by using Screw AA and Flat Washer BB as shown in
Fig.3.
Fig.4: Attach Hook N to Bottom Top Tray O1 according to the direction as shown in Fig.4
Fig.7: Secure Top Beam 1 M1 and Upper Top Tray O2 by using Screw CC and Flat Washer BB as shown in
Fig.7
Fig.8: Secure Upper Top Tray O2 and Bottom Top Tray O1 by using Screw CC and Flat Washer BB as shown in
Fig.8
Fig.9: Secure Top Beam M2 (M3) and M1, Top Beam M2 (M3) and Pole L by using Screw AA and Flat Washer
BB as shown in Fig.9
Fig.10: Lock Pole L to Slanting Beam G1 by using Screw AA and Flat Washer BB as shown in Fig.1.
Now top frame is formed.
Fig.5: Secure the end with connect piece of Slanting Beam G1 and Slanting Beam Connector F1 by using
Screw CC and Flat Washer BB as shown in Fig.5
Fig.5-1: Secure another end without connect piece of Slanting Beam G1 and Bottom Top Tray O1 by using
Screw CC and Flat Washer BB as shown in Fig.5-1
Fig.6: Secure Beam G2 and Beam Connector F2 by using Screw CC and Flat Washer BB as shown in Fig.6
Fig.6-1: Secure Beam G2 and Bottom Top Tray O1 by using Screw CC and Flat Washer BB as shown in
Fig.6-1
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Hardware Pack 2
AA
M6X20 Screw
32PCS
BB
M6 Flat Washer
90PCS
CC
M6*20 Screw
26PCS
DD
M6X25 Screw
32PCS
JJ
¢8*180 Stake
16PCS
Fig.11: Secure Post A and Long&Short Beam E by using Screw AA and Flat Washer BB as shown in
Fig.11.(Warning: the assembled top frame is heavy, for your safety, this step requires four or more people to
lift the assembled top frame when secure the post and beam)
Fig.12: Secure Support Bar D1&D2 and Post A by using Screw DD and Flat Washer BB, Secure Support
Bar D1&D2 and Beam E by using Screw AA and Flat Washer BB as shown in Fig.12.
Fig.13: Attach Base C to the bottom of Post A by using Screw CC and Flat Washer BB, fix the gazebo on the
ground with Stake JJ, cover the Base Cover B as shown in Fig.13.
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The following steps are about the PC Top Panel assembly. (Warning: When install the PC
top panel, follow the guide printed on the film to confirm the right side is exposed to the
sunshine , tear off the film on both sides after all the panels are assembled.)
Fig.14: Insert PC Top Panel 5 K5 into Beam G2, insert I-Shaped Bar 3 H3 into Beam G2, insert PC Top
Panel3 K3 into Beam G2 and I-Shaped Bar3 H3 as shown in Fig.14
Fig.15: Insert PC Top Panel K1 (or K2) into Beam G2 and Slanting Beam G1; insert I-Shaped Bar H1 (or
H2) into Bean G2, Slanting Beam G1 and K1(or K2); insert PC Top Panel K3 (or K4) into Beam G2, Slanting
Beam G1 and I-Shaped Bar H1 ( or H2) as shown in Fig.15
Fig.16: Insert F-Shaped Bar (J1,J2&J3) into Slanting Beam G1 and Beam G2 and the most sided PC Top
Panel as shown in Fig.16
Fig.17: Fix Panel 2 P2 to Beam G2 by using Screw CC and Flat Washer BB as shown in Fig.17
Fig.17-1: Fix Panel 1 P1 to Slanting Beam G1 by using Screw CC and Flat Washer BB as shown in Fig.17-1
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Limited Warranty:
This limited warranty is extended to the original purchaser and applies to defects in materials
and workmanship of your item provided the item is maintained with care and used only for
personal, residential purposes.
The item is warranted to be free from defects in material or workmanship for a period of one (1)
year. We don't reimburse for transportation or delivery costs, or compensate the individual or
any outside party for assembling or disassembling the product.
Exclusions:
Items used for commercial, contract, or other non-residential purposes, or items damaged due
to acts of nature, vandalism, misuse, or improper assembly are not covered. Corrosion or
rusting of hardware is not covered. Proof of purchase (dated register receipt) is required for
warranty claims. Warranty is to the original purchaser and is non-transferable. Any
replacement of warranted items will be in the original style and color, or a similar style and
color if the original is unavailable or has been discontinued. As some states do not allow
exclusions or limitations on an implied warranty, the above exclusions and limitations may not
apply. This warranty gives you specific rights, and you may also have other rights, which vary
from state to state.
Maintenance:
Our iron/steel components for garden accessories and furniture are coated with rust inhibiting
paint that protects it from rusting. However, due to the nature of iron, surface oxidation (rusting)
will occur once these protective coatings are scratched. This is a natural process and is not a
defect! To minimize this condition, we recommend care when assembling & handling the
product to prevent scratching the paint. Should any scratching or damage occur, we
recommend immediate touch-up with rust inhibiting paint. Surface rust can also be easily
removed with a very light application of common cooking oil. If surface oxidation (rusting)
occurs and if no measure is taken to prevent this, the oxidation may start dripping on to deck or
patio and cause damaging stains, which may be difficult to remove. This can be prevented if
measure is taken to keep the product from oxidizing.
Important: Please do not return this product to the store. For technical assistance on
assembly or replacement parts. Please call Sunjoy Industries at 1-866-578-6569 from 8:00 am
EST to 8:00 pm PST or fax the replacement part form which is in the box to 1-740-283-3549 or
Email custom[email protected] for assistance.
Made in China
2016-1
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