Z Master 8000 Series Riding Mower,

Toro Z Master 8000 Series Riding Mower, User manual

  • Hello! I am an AI chatbot trained to assist you with the Toro Z Master 8000 Series Riding Mower, User manual. I’ve already reviewed the document and can help you find the information you need or explain it in simple terms. Just ask your questions, and providing more details will help me assist you more effectively!
FormNo.3417-862RevA
ZMaster
®
8000SeriesRiding
Mower
with122cmCuttingUnit
ModelNo.74311TE—SerialNo.402000000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3417-862*A
ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
WARNING
Removingstandardoriginalequipmentparts
andaccessoriesmayalterthewarranty,
traction,andsafetyofthemachine.Failureto
useoriginalToropartscouldcauseserious
injuryordeath.Makingunauthorizedchanges
totheengine,fuel,orventingsystem,may
violateregulations.
Replaceallpartsincluding,butnotlimited
to,tires,belts,blades,andfuelsystem
componentswithoriginalToroparts.
GrossorNetTorque:Thegrossornettorque
ofthisenginewaslaboratoryratedbytheengine
manufacturerinaccordancewiththeSocietyof
AutomotiveEngineers(SAE)J1940orJ2723.As
conguredtomeetsafety,emission,andoperating
requirements,theactualenginetorqueonthisclass
ofmowerwillbesignicantlylower.Pleasereferto
theenginemanufacturer’sinformationincludedwith
themachine.
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe
usedbyprofessional,hiredoperators.Itisdesigned
primarilyforcuttinggrassonwell-maintainedlawnson
residentialorcommercialproperties.Itisnotdesigned
forcuttingbrushorforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactT orodirectlyatwww.T oro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.
FortheOperator’sManual,thecompletewarranty
details,ortoregisteryourproduct,usetheQR
codeorvisitwww.Toro.com.Youmayalsocallus
at1-888-384-9939torequestawrittencopyofthe
productwarranty.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g024196
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SlopeIndicator...................................................5
SafetyandInstructionalDecals..........................6
ProductOverview...................................................12
Controls...........................................................12
Specications..................................................13
BeforeOperation.................................................14
BeforeOperationSafety...................................14
AddingFuel......................................................14
PerformingDailyMaintenance..........................15
BreakinginaNewMachine..............................15
RaisingtheMowerDeckintoService
Position.........................................................15
LoweringtheMowerDecktotheOperating
Position.........................................................17
AdjustingtheFillReductionSystem(FRS)
Bafes...........................................................17
UsingtheSafety-InterlockSystem....................18
DuringOperation.................................................19
DuringOperationSafety...................................19
OperatingtheParkingBrake.............................21
OperatingthePTO-EngagementLever.............21
OperatingtheThrottle.......................................22
StartingtheEngine...........................................22
ShuttingOfftheEngine.....................................23
DrivingtheMachine..........................................23
UnlatchingtheSeat..........................................24
AdjustingtheHeightofCut...............................24
EmptyingtheHopper........................................24
OperatingTips.................................................25
AfterOperation....................................................26
AfterOperationSafety......................................26
ClearingtheHopperScreen.............................26
UsingtheDrive-WheelReleaseValves.............26
TransportingtheMachine.................................27
Maintenance...........................................................29
RecommendedMaintenanceSchedule(s)...........29
Pre-MaintenanceProcedures..............................30
MaintenanceSafety..........................................30
Lubrication..........................................................31
LubricatingtheMachine....................................31
EngineMaintenance...........................................35
EngineSafety...................................................35
ServicingtheAirCleaner..................................35
ServicingtheEngineOil....................................36
ServicingtheSparkPlugs.................................38
FuelSystemMaintenance...................................39
ReplacingtheFuelFilter...................................39
ServicingtheFuelT ank.....................................39
ElectricalSystemMaintenance...........................40
ElectricalSystemSafety...................................40
ServicingtheBattery.........................................40
ServicingtheFuses..........................................41
AdjustingtheSafetySwitches...........................41
Jump-StartingtheMachine...............................41
DriveSystemMaintenance..................................43
AdjustingtheTracking......................................43
CheckingtheTirePressure...............................43
CheckingtheWheel-LugNuts..........................43
CheckingtheWheel-HubNuts..........................43
AdjustingtheCaster-PivotBearings.................44
CoolingSystemMaintenance..............................45
CleaningtheEngineScreenandEngine-Oil
Cooler...........................................................45
ServicingtheEngine-OilCooler........................45
CleaningtheEngineCoolingFinsand
Shrouds........................................................45
CheckingandCleaningtheHydraulic
Pumps...........................................................45
BrakeMaintenance.............................................46
AdjustingtheParkingBrake..............................46
BeltMaintenance................................................47
InspectingtheBelts..........................................47
ReplacingthePTOBelts...................................47
ReplacingthePump-DriveBelt.........................48
AdjustingtheBeltGuides..................................49
ControlsSystemMaintenance.............................49
AdjustingtheReverse-StopRod.......................49
AdjustingtheSpeed-ControlLever
Tension.........................................................50
AdjustingtheSpeed-ControlLinkage................50
AligningthePTO-DrivePulley...........................51
AligningthePump-DrivePulley.........................52
AdjustingthePTOBrakeSpring.......................52
AdjustingtheHopperDoor................................53
AdjustingtheLocking-PinStopontheMower
Deck..............................................................53
HydraulicSystemMaintenance...........................54
HydraulicSystemSafety...................................54
ServicingtheHydraulicSystem........................54
MowerDeckMaintenance....................................55
LevelingtheMowerDeck..................................55
ServicingtheCuttingBlades.............................56
RemovingtheMowerDeck...............................58
InstallingtheMowerDeck.................................60
AdjustingtheLocking-PinStopontheMower
Deck..............................................................60
Cleaning..............................................................61
CleaningundertheMower................................61
CleaningDebrisfromtheMachine....................61
DisposingofWaste...........................................61
Storage...................................................................61
StorageSafety..................................................61
CleaningandStorage.......................................61
Troubleshooting......................................................63
Schematics.............................................................65
3
Safety
Thismachinehasbeendesignedinaccordancewith
ENISO5395:2013.
GeneralSafety
Thisproductiscapableofamputatinghandsand
feetandofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriouspersonalinjury.
Usingthisproductforpurposesotherthanitsintended
usecouldprovedangeroustoyouandbystanders.
Alwayskeeptherollbarinthefullyraisedand
lockedpositionandusetheseatbelt.
Donotoperatethemachineneardrop-offs,
ditches,embankments,water,orotherhazards,or
onslopesgreaterthan15degrees.
Readandunderstandthecontentsofthis
OperatorsManualbeforestartingtheengine.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
Keepchildrenandbystandersoutoftheoperating
area.Neverallowchildrentooperatethemachine.
Stopthemachineandshutofftheenginebefore
servicing,fueling,oruncloggingthemachine.
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafety-alertsymbol,whichmeans
Caution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
Youcanndadditionalsafetyinformationwhere
neededthroughoutthismanual.
4
SlopeIndicator
g011841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucanoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslopeof
hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
5
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distanceawayfromthe
battery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
decaloemmarkt
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
decal93-6696
93-6696
1.Storedenergyhazard—readtheOperator'sManual.
decal93-7818
93-7818
1.Warning—readtheOperator'sManualforinstructionson
torquingthebladebolt/nutto115to149N∙m(85to110
ft-lb).
decal98-1977
98-1977
1.Entanglementhazard,belt—stayawayfrommovingparts.
decal106-5517
106-5517
1.Warning—donottouchthehotsurface.
decal112-8760
112-8760
1.Thrownobjecthazard—keepbystandersasafedistance
awayfromthemachine.
2.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts.
6
decal112-9028
112-9028
1.Warning—stayawayfrommovingparts;keepallguardsin
place.
decal115-4212
115-4212
1.Hydraulicuidlevel
3.Warning—donottouchthe
hotsurface.
2.ReadtheOperator's
Manual.
NVXXXXXX
1
2
3
4 5 6 7
decal116-8813
116-8813
1.Hopperupindicator5.Parkingbrake
2.Battery6.Neutral
3.Hourmeter
7.Operatorpresenceswitch
4.PTO
decal116-8934
116-8934
1.Warning—disengagethe
bladeclutch,shutoff
theengine,andremove
thekeybeforemaking
adjustments,servicing,or
cleaningthedeck.
2.Heightofcut
decal116-8935
116-8935
1.Warningfoldingdeckhazard—lockthepivotjointby
pushinginwardandrotatingtowardthefrontofthedeck.
decal116-8936
116-8936
1.Danger—donotoperatethemachinewiththedeckinthe
tilt-upposition.
7
decal116-8941
116-8941
decal116-8943
116-8943
1.Rotatingbladeshazard—disengagethePTO,movethe
speed-controllevertoneutral,engagetheparkingbrake,
shutofftheengine,andremovethekeybeforeleavingthe
operator’sposition.ReadtheOperator’sManualbefore
servicingorperformingmaintenance.
2.Danger—donotoperatethemachinewithmowerhopper
intheraisedposition.
decal116-8946
116-8946
1.Rotatecounterclockwise
torelease.
3.Unlocktopushthe
machine.
2.Rotateclockwisetolock.
4.ReadtheOperator’s
Manualbeforeservicingor
performingmaintenance.
decal116-9049
116-9049
1.Rotatingdrivelinehazard—keepalldrivelineshieldsin
place.Securelyattachbothendsofthedriveline.
decal119-0217
119-0217
1.Warning—shutofftheengine;stayawayfrommovingparts;
keepallguardsandshieldsinplace.
decal120-0625
120-0625
1.Pinchpoint,hand—keepyourhandsaway.
8
decal126-4159
MoldedinLeftConsole
1.PTO—disengage
3.Parkbrake—release
2.PTO—engage
4.Parkbrake—engage
decal126-4207
126-4207
1.RefertotheOperatorsManualforadjustmentprocedure.
WhenPTOisengaged,theidlerarmpositionmustbein
hatchedareaoranadjustmentisrequired.
decal130-2880
130-2880
1.Enginetemperature7.Retractthepiston
2.Fast8.Extendthepiston
3.Slow
9.Fast
4.Neutral
10.Slow
5.Neutral
11.Choke—closed/on
6.Reverse
12.Choke—open/off
9
decal126-4158
MoldedintoFrontofHopper
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperatorsManual
andreviewtheconditionsinwhichyouwillusethemachinetodeterminewhetheryoucanoperatethemachineintheconditionson
thatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe
cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan
causethemachinetobecomeunstable.
1.Warning—ReadtheOperator’sManual.Donotoperatethis
machineunlessyouaretrained.Wearhearingprotection.
5.Warning—Stayawayfrommovingparts;keepallguards
inplace.Shutofftheengineandremovethekeybefore
adjusting,servicing,orcleaningthemachine.
2.Sliding,tippinghazard—Donotusethemachinenear
drop-offswithslopesgreaterthan15degrees;usethe
machineasafedistanceawayfromdrop-offsonslopesless
than15degrees;donotturnsharplywhiletravelingfast;drive
slowlywhenturning.
6.Warning—DisengagethePTO,movethespeed-controllever
totheneutralposition,engagetheparkingbrake,andshutoff
theenginebeforeleavingtheoperator’sposition.
3.Warning—Donotusedualramps;useasingularrampwhen
transportingthemachine;donotuserampswithanincline
greaterthan15degrees.
7.Thrownobjecthazard—Pickupobjectsthatcouldbethrown
bythemower.Donotoperatethemachinewhenpeopleand
petsareinthearea.Keepthedeectorinplace.
4.Arollbarisavailableanditsuseisrecommendedforareas
wherethereareslopes,drop-offs,orwater
8.Crushing/dismembermenthazardofbystanders—Donot
carrypassengers;lookforwardanddownwhenoperatingthe
machine;lookbehindanddownwhenreversing.
10
decal116-9044
116-9044
1.ReadtheOperator’sManualbeforeperformingany
maintenance.
8.Greasethedecklockmechanismevery100hours.
2.Checktheengineoilevery8hours.9.Greasethedeckpivotsevery100hours.
3.Greasethefrontcasterwheelbearingsevery8hours.10.Checkthegearboxoilevery100hours(useonlyMobil1
75W-90gearoil).
4.Checkthehydraulicuidlevelevery40hours(onlyuse
recommendedhydraulicuid).
11.Greasethefrontcasterpivotsevery500hours.
5.Checkthetirepressureevery40hours.12.Greasetherearcasterpivotevery500hours.
6.GreasethedeckdrivePTOevery40hours.13.Greasetherearcasterwheelevery500hours.
7.Checktheaircleanerevery40hours.14.Greasethebeltidlersevery500hours.
11
ProductOverview
g233918
Figure4
1.Speed-controllever
5.Motion-controllevers
2.Controls6.PTO-engagementlever
3.Fuelcap7.Parking-brakelever
4.Rollbar
Controls
ControlPanel
Becomefamiliarwithallthecontrolsbeforeyoustart
theengineandoperatethemachine(Figure4and
Figure5).
g035550
Figure5
1.Keyswitch
4.Chokecontrol
2.Hopperswitch5.Throttlecontrol
3.Messagedisplay6.Engine-oiltemperature
lightandbuzzer
KeySwitch
Thekeyswitch,usedtostartandshutofftheengine,
has3positions:OFF,RUN,andSTART.Referto
StartingtheEngine(page22).
ChokeControl
Usethechokecontroltostartacoldengine.
ThrottleControl
Thethrottlecontrolstheenginespeed,andithasa
continuous-variablesettingfromtheSLOWtoFAST
position(Figure5).
PTO-EngagementLever
UsethePTO-engagementlevertoengagetheblades
andtheblower.
Motion-ControlLevers
Usethemotion-controlleverstodrivethemachine
forward,reverse,andturneitherdirection(Figure4).
Speed-ControlLever
Thespeed-controlleversetsmaximumforwardspeed
ofthemachine(Figure4).Movingthespeed-control
leverrearwardtotheNEUTRALpositionplacesthe
drivesystemintoneutral.
BrakeLever
Thebrakeleverengagesaparkingbrakeonthedrive
wheels(Figure4).
12
HourMeter
Thehourmeterrecordsthenumberofhoursthe
enginehasoperated.Thehourmeterisrecording
whenthedecimalpointisashingintheHour/Voltage
display.Usethesetimesforschedulingregular
maintenance(Figure6).
g020563
Figure6
1.Safety-interlockindicators
2.Hopperup
3.Hour/Voltagedisplay
4.Low-voltageindicatorlight
Battery-IndicatorLight
IfyouturntheignitionkeytotheONpositionfora
fewseconds,thebatteryvoltagedisplaysinthearea
wherethehoursarenormallydisplayed.
Thebatterylightturnsonwhentheignitionisturned
onandwhenthechargeisbelowthecorrectoperating
level(Figure6).
Safety-InterlockIndicators
Therearesymbolsonthehourmeterthatindicate
withablacktrianglethattheinterlockcomponentis
positionedcorrectly(Figure6).
Fuel-ShutoffValve
Closethefuel-shutoffvalve(underthehopper)when
transportingorstoringthemower.
Engine-Oil-TemperatureLightand
Buzzer
Theengine-oil-temperaturelightmonitorsthe
temperatureoftheengineoil.Anilluminated
engine-oil-temperaturelightandintermittentbuzzing
soundsignalsthattheengineisoverheating.
Attachments/Accessories
AselectionofT oroapprovedattachmentsand
accessoriesisavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.T oro.comforalistofallapprovedattachments
andaccessories.
Tobestprotectyourinvestmentandmaintainoptimal
performanceofyourToroequipment,countonToro
genuineparts.Whenitcomestoreliability,Toro
deliversreplacementpartsdesignedtotheexact
engineeringspecicationofourequipment.Forpeace
ofmind,insistonTorogenuineparts.
Specications
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Width
122cmMowerDeck
WithoutMowerDeck
108cm(43inches)
WithMowerDeck
125cm(49inches)
Length
122cmMowerDeck
WithoutMowerDeck
171cm(67inches)
MowerDeck—Up
208cm(82inches)
MowerDeck—Down
240(95inches)
Height
122cmMowerDeck
130cm(51inches)
Weight
122cmMowerDeck
538kg(1,185lb)
13
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
GeneralSafety
Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations
mayrestricttheageoftheoperator.Theowner
isresponsiblefortrainingalloperatorsand
mechanics.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Knowhowtostopthemachineandshutoffthe
enginequickly.
Checkthatoperator-presencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperatethemachineunlessthey
arefunctioningproperly.
Beforemowing,alwaysinspectthemachineto
ensurethattheblades,bladebolts,andcutting
assembliesareingoodworkingcondition.
Replacewornordamagedbladesandboltsinsets
topreservebalance.
Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould
throw.
Evaluatetheterraintodeterminetheappropriate
equipmentandanyattachmentsoraccessories
requiredtooperatethemachineproperlyand
safely.
FuelSafety
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlingfuel.Fuelvaporsare
ammableandexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporaddfueltothefuel
tankwhiletheengineisrunningorwhilehot.
Donotrefuelthemachineindoors.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheateroronotherappliances.
Donotllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace
containersontheground,awayfromyourvehicle
beforelling.
Removetheequipmentfromthetruckortrailer
andrefuelitwhileitisontheground.Ifthisisnot
possible,thenrefuelfromaportablecontainer
ratherthanafuel-dispensernozzle.
Donotoperatethemachinewithouttheentire
exhaustsysteminplaceandinproperworking
condition.
Keepthefuel-dispensernozzleincontactwith
therimofthefueltankorcontaineropeningat
alltimesuntilfuelingiscomplete.Donotusea
nozzlelock-opendevice.
Ifyouspillfuelonyourclothing,changeyour
clothingimmediately.Wipeupanyfuelthatspills.
Neveroverllthefueltank.Replacethefuelcap
andtightenitsecurely.
Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymorethan
a30-daysupplyoffuel.
Donotllthefueltankcompletelyfull.Addfuelto
thefueltankuntilthelevelis6to13mm(1/4to
1/2inch)belowthebottomofthellerneck.This
emptyspaceinthetankallowsfueltoexpand.
Avoidprolongedbreathingofvapors.
Keepyourfaceawayfromthenozzleandfuel
tankopening.
Avoidcontactwithskin;washoffspillswith
soapandwater.
AddingFuel
RecommendedFuel
Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane
ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl
ether)byvolumeisacceptable.Ethanoland
MTBEarenotthesame.Gasolinewith15%
ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan
10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85
(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/or
enginedamagewhichmaynotbecoveredunder
warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel
stabilizer.
Donotaddoiltogasoline.
14
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto
providethefollowingbenets:
Keepsfuelfreshduringstorageof90daysorless
(drainthefueltankwhenstoringthemachinefor
morethan90days)
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditives
containingmethanolorethanol.
Addthecorrectamountoffuelstabilizer/conditioner
tothefuel.
Note:Afuelstabilizer/conditionerismost
effectivewhenmixedwithfreshfuel.Tominimize
thechanceofvarnishdepositsinthefuelsystem,
usefuelstabilizeratalltimes.
FillingtheFuelTank
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
4.Cleanaroundthefuel-tankcap.
5.Fillthefueltanktothebottomofthellerneck
(Figure7).
Note:Donotllthefueltankcompletelyfull.
Theemptyspaceinthetankallowsthefuelto
expand.
g233737
Figure7
PerformingDaily
Maintenance
Beforestartingthemachineeachday,performthe
EachUse/DailyprocedureslistedinMaintenance
(page29).
BreakinginaNewMachine
Newenginestaketimetodevelopfullpower.Mower
decksanddrivesystemshavehigherfrictionwhen
new,placingadditionalloadontheengine.Allow
40to50hoursofbreak-intimefornewmachinesto
developfullpowerandbestperformance.
RaisingtheMowerDeck
intoServicePosition
1.Parkthemachineonalevelsurface,disengage
thePTO,andengagetheparkingbrake.
2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Loosentheboltsattachedtotherubberguard
(Figure8).
15
g036545
Figure8
1.Bolts2.Rubberguard
4.Foldtheguardforward.
5.Loosentheboltsandremovethemetalguards
showninFigure9.
g035552
Figure9
1.Guardattachedtothe
mowerdeck
3.Metalguards
2.Loosenthebolts
6.Releasethemowerdecklockingpinsoneach
side(Figure10).
g006790
Figure10
1.Deck-lifthandle
2.Rotatethemowerdecklockingpintowardtherearandpull
outwardtounlock.
3.Pushthedecklockingpininandrotateittowardthefront
tolock.
7.Usingthedeck-lifthandle,liftthedeckandlatch
itintheraisedposition(latchislocatedatfront
centerofseat)asshowninFigure11.
g025155
Figure11
1.Securethemowerdeck
intheraisedpositionby
securingthemowerdeck
latchontothehook.
3.Deck-lifthandle
2.Hook
WARNING
EngagingthePTOwithadeckintheraised
positioncanresultinaseriousinjuryor
propertydamage.
Alwayslowerandlockthemowerdeckinthe
operationpositionbeforeengagingthePTO.
16
LoweringtheMowerDeck
totheOperatingPosition
1.Whilermlyholdingontothedeck-lifthandle,
unhookthemowerdecklatchfromthemachine
andslowlylowerthemowerdecktotheground
(Figure11).
2.Installthemetalguardsandboltsasshownin
Figure9.
3.Installtherubberguardwiththebolts(Figure8).
4.Pushthedecklockingpinsinwardandrotate
themforwardtosecurelylockthemowerdeckin
theloweredposition(Figure10).
WARNING
Operatingthemachinewithoutthelocking
pinssecurelylatchedcanresultinthemower
deckfoldingupunexpectedly,causing
seriousinjury.
Alwaysoperatethemachinewiththelocking
pinssecurelylatched.
AdjustingtheFillReduction
System(FRS)Bafes
Thellreductionsystemhasbeendesignedtoallow
youtoreducetheamountofclippingscollected
byvaryingdegrees.Theadvantagesincludeless
frequentemptyingofthehopperandthereturnof
nutrientstothesoil.
Thefollowingarepossiblecongurations:
Bafesopenwithstandardblades—maximum
collection
Bafesclosedwithstandardblades—partial
mulching
Bafesclosedwithmulchblades—intermediate
mulching
Mulchpluginstalledwithmulchblades—complete
mulching(requiresmulchkit)
AdjusttheFRSbafesasfollows:
1.Parkthemachineonalevelsurface,disengage
thePTO,andengagetheparkingbrake.
2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Loosentheboltsattachedtotherubberguard
(Figure12).
4.Foldtheguardforward.
g036545
Figure12
1.Bolts2.Rubberguard
5.Loosenthelocknutsontherearstudsofthe
FRSbafes.
g025242
Figure13
1.PTOguardremovedfor
clarity
2.Loosenthelocknuts.
6.Raisethemowerdeck;refertoRaisingthe
MowerDeckintoServicePosition(page15).
7.Removetheboltandwasheratthefrontofeach
FRSbafe(Figure14).
8.Rotatethebafesintothedesiredpositionand
installtheboltandwasher.
17
g007577
Figure14
1.Bafes—closedposition
2.Bafes—openposition
3.Bolt
4.Washer
5.Bafes
9.Lowerthemowerdeck;refertoLoweringthe
MowerDecktotheOperatingPosition(page17).
10.Slightlytightenthelocknutsontherearstuds
oftheFRSbafes.
Note:Thelocknutsontherearstudsmaybe
leftslightlylooseifyouanticipateadjustingthe
bafefrequently.
11.Installtherubberguardusingtheattachedbolts.
UsingtheSafety-Interlock
System
WARNING
Ifthesafety-interlockswitchesare
disconnectedordamaged,themachinecould
operateunexpectedly,causingpersonal
injury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock
switchesdailyandreplaceanydamaged
switchesbeforeoperatingthemachine.
Understandingthe
Safety-InterlockSystem
Thesafety-interlocksystemisdesignedtopreventthe
enginefromstartingunless:
Theparkingbrakeisengaged.
ThePTO-engagementleverisdisengaged.
Thespeed-controlleverisintheNEUTRALposition
Thesafety-interlocksystemisdesignedtoshutoffthe
enginewhenyourisefromtheseatwhenthePTO
isengaged.
Thehourmeterhassymbolstonotifyyouwhenthe
interlockcomponentisinthecorrectposition.When
thecomponentisinthecorrectposition,atriangle
lightsupinthecorrespondingsquare.
g020563
Figure15
1.Triangleslightupwhen
theinterlockcomponents
areinthecorrectposition.
3.Hour/Voltagedisplay
2.Hopperup4.Low-voltageindicatorlight
TestingtheSafety-Interlock
System
ServiceInterval:Beforeeachuseordaily
Testthesafety-interlocksystembeforeyouusethe
machineeachtime.Ifthesafetysystemdoesnot
operateasdescribedbelow,haveanAuthorized
ServiceDealerrepairthesafetysystemimmediately.
1.Sitontheseat,engagetheparkingbrake,
movethePTO-engagementlevertotheON
position,andmovethespeed-controlleverto
theNEUTRALposition.Trystartingtheengine;
theengineshouldnotstart.
2.Sitontheseat,engagetheparkingbrake,and
movethePTO-engagementlevertotheOFF
18
position.Movethespeed-controlleveroutofthe
NEUTRALposition.Trystartingtheengine;the
engineshouldnotstart.
3.Sitontheseat,disengagetheparkingbrake,
movethePTO-engagementlevertotheOFF
position,andmovethespeed-controlleverto
theNEUTRALposition.Trystartingtheengine;
theengineshouldnotstart.
4.Sitontheseat,engagetheparkingbrake,
movethePTO-engagementlevertotheOFF
position,andmovethespeed-controllevertothe
NEUTRALposition.Nowstarttheengine.While
theengineisrunning,releasetheparkingbrake,
engagethePTO-engagementlever,andrise
slightlyfromtheseat;theengineshouldshutoff.
5.Sitontheseat,engagetheparkingbrake,
movethePTO-engagementlevertotheOFF
position,andmovethespeed-controlleverto
theNEUTRALposition.Nowstarttheengine.
Movethespeed-controlleverforward;the
engineshouldshutoff.
DuringOperation
DuringOperationSafety
GeneralSafety
Theowner/operatorcanpreventandisresponsible
foraccidentsthatmaycausepersonalinjuryor
propertydamage.
Wearappropriateclothing,includingeye
protection;longpants;slip-resistant,substantial
footwear;andhearingprotection.Tiebacklong
hairanddonotwearjewelry.
Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
Nevercarrypassengersonthemachineandkeep
bystandersandpetsawayfromthemachine
duringoperation.
Operatethemachineonlyingoodvisibilitytoavoid
holesorhiddenhazards.
Avoidmowingonwetgrass.Reducedtraction
couldcausethemachinetoslide.
Ensurethatalldrivesareinneutral,theparking
brakeisengaged,andyouareintheoperating
positionbeforeyoustarttheengine.
Keepyourhandsandfeetawayfromthecutting
units.Keepclearofthedischargeopeningatall
times.
Lookbehindanddownbeforebackinguptobe
sureofaclearpath.
Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscureyour
vision.
Donotmowneardrop-offs,ditches,or
embankments.Themachinecouldsuddenlyroll
overifawheelgoesovertheedgeoriftheedge
givesway.
Stopthebladeswheneveryouarenotmowing.
Stopthemachineandinspectthebladesafter
strikinganobjectorifthereisanabnormal
vibrationinthemachine.Makeallnecessary
repairsbeforeresumingoperation.
Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalkswiththe
machine.Alwaysyieldtheright-of-way.
Disengagethedrivetothecuttingunitandshut
offtheenginebeforeadjustingtheheightof
cut(unlessyoucanadjustitfromtheoperating
position).
Neverrunanengineinanareawhereexhaust
gasesareenclosed.
Neverleavearunningmachineunattended.
Beforeleavingtheoperatingposition(including
toemptythecatchersortounclogthechute),do
thefollowing:
Stopthemachineonlevelground.
Disengagethepowertake-offandlowerthe
attachments.
Engagetheparkingbrake.
Shutofftheengineandremovethekey.
Waitforallmovingpartstostop.
Donotoperatethemachinewhenthereistherisk
oflightning.
Donotusethemachineasatowingvehicleunless
ithasahitchinstalled.
Donotchangethegovernorspeedoroverspeed
theengine.
Useonlyaccessoriesandattachmentsapproved
byT oro.
Thismachineproducessoundlevelsinexcess
of85dBAattheoperator’searandcancause
hearinglossthroughextendedperiodsof
exposure.
g229846
Figure16
1.Wearhearingprotection.
19
RolloverProtectionSystem
(ROPS)Safety
Donotremovetherollbarfromthemachine.
Ensurethattheseatbeltisattachedandthatyou
canreleaseitquicklyinanemergency.
Alwayswearyourseatbeltwhentherollbarisup.
Checkcarefullyforoverheadobstructionsanddo
notcontactthem.
Keeptherollbarinsafeoperatingconditionby
thoroughlyinspectingitperiodicallyfordamage
andkeepingallthemountingfastenerstight.
Replaceadamagedrollbar.Donotrepairoralter
it.
SlopeSafety
Slopesareamajorfactorrelatedtolossofcontrol
androlloveraccidents,whichcanresultinsevere
injuryordeath.Theoperatorisresponsiblefor
safeslopeoperation.Operatingthemachineon
anysloperequiresextracaution.Beforeusingthe
machineonaslope,dothefollowing:
Reviewandunderstandtheslopeinstructions
inthemanualandonthemachine.
Useanangleindicatortodeterminethe
approximateslopeangleofthearea.
Neveroperateonslopesgreaterthan15
degrees.
Evaluatethesiteconditionsofthedayto
determineiftheslopeissafeformachine
operation.Usecommonsenseandgood
judgmentwhenperformingthisevaluation.
Changesintheterrain,suchasmoisture,can
quicklyaffecttheoperationofthemachineon
aslope.
Identifyhazardsatthebaseoftheslope.Do
notoperatethemachineneardrop-offs,ditches,
embankments,water,orotherhazards.The
machinecouldsuddenlyrolloverifawheelgoes
overtheedgeortheedgecollapses.Keepasafe
distance(twicethewidthofthemachine)between
themachineandanyhazard.Useawalk-behind
machineorahandtrimmertomowthegrassin
theseareas.
Avoidstarting,stopping,orturningthemachineon
slopes.Avoidmakingsuddenchangesinspeedor
direction;turnslowlyandgradually.
Donotoperateamachineunderanyconditions
wheretraction,steering,orstabilityisinquestion.
Beawarethatoperatingthemachineonwet
grass,acrossslopes,ordownhillmaycausethe
machinetolosetraction.Lossoftractiontothe
drivewheelsmayresultinslidingandalossof
brakingandsteering.Themachinecanslideeven
ifthedrivewheelsarestopped.
Removeormarkobstaclessuchasditches,holes,
ruts,bumps,rocks,orotherhiddenhazards.T all
grasscanhideobstacles.Uneventerraincould
overturnthemachine.
Useextracarewhileoperatingwithaccessoriesor
attachments,suchasgrass-collectionsystems.
Thesecanchangethestabilityofthemachine
andcausealossofcontrol.Followdirectionsfor
counterweights.
Ifpossible,keepthedeckloweredtotheground
whileoperatingonslopes.Raisingthedeckwhile
operatingonslopescancausethemachineto
becomeunstable.
g233738
Figure17
1.SafeZone—usethe
machinehereonslopes
lessthan15degreesor
atareas.
4.W=widthofthemachine
2.DangerZone—usea
walk-behindmowerand/or
ahandtrimmeronslopes
greaterthan15degrees
andneardrop-offsor
water.
5.Keepasafedistance
(twicethewidthofthe
machine)betweenthe
machineandanyhazard.
3.Water
20
/