Craftsman 919.167312 Owner's manual

Owner's Manual

IC:P.aFT MR rl

Permanently Lubricated

Single Stage

Portable

AIR COMPRESSOR

Model No.

919.167312

• Safety Guidelines

• Assembly

• Operation

• Maintenance

• Service and Adjustments

• Troubleshooting

• Repair Parts

CAUTION: Read the Safety Guidelines

and All Instructions Carefully Before

Operating.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U,S.A.

Visit our Craftsman website: www.sears.corrdcraftsman

D29761 Rev. 1 _1_03

WARRANTY ................................................ 2

SPECIFICATION CHART ..................................... 3

SAFETY GUIDELINES ...................................... 3-8

GLOSSARY ................................................ 9

ACCESSORIES ............................................. 9

DUTY CYCLE .............................................. 9

ASSEMBLY ............................................... 10

INSTALLATION .......................................... 11-12

OPERATION ............................................ 13-15

MAINTENANCE ......................................... 16-17

SERVICE AND ADJUSTMENTS ............................ 18-19

STORAGE ................................................ 20

TROUBLESHOOTING GUIDE .............................. 21-23

REPAIR PARTS ......................................... 24-27

ESPANOL .............................................. 28-49

NOTES/NOTAS ......................................... 50-51

HOW TO ORDER REPAIR PARTS ...................... back cover

FULL ONE YEAR WARRANTY AIR COMPRESSOR

If this CRAFTSMAN Air Compressor fails due to a defect in material or

workmanship within one year from the date of purchase, Sears will at its

option repair or replace it free of charge. Contact your nearest Sears Service

Center (1-800-4-MY-HOME ®)to arrange for repair, or return the Air

Compressor to the place of purchase for replacement.

If this Air Compressor is used for commercial or rental purposes, this warranty

applies for only ninety days from the date of purchase.

This warranty gives you specific legal rights and you may have other rights

which vary from state to state.

Sears, Roebuck and Co,, Dept, 817WA, Hoffman Estates, IL 60179

D29761 2-ENG

Model No. 919-167312

Max. Developed HP 6.0

Running HP 2.0

Bore 2.38"

Stroke 1.36"

Voltage-Single Phase 120V/60HZ/1PH

Minimum Branch Circuit Requirement 15 amps

Fuse Type Time Delay

Air Tank Capacity 30

Approx. Cut-In 120

Approx. Cut-out 150

SCFM @ 40 psig 8.6

SCFM @ 90 psig 6.4

This manual contains information that is important for you to know and understand. This information

relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you

recognize this information, we use the symbols below. Please read the manual and pay attention to

these sections.

pd :n ,;hazordoue

situation which, if not avoided, will

result in death or serious iniurv.

_lndicates a potentially

nazardous situation

which, if not avoided, could result in

death or serious iniurv.

I_'_[ndicates a potentially

hazardous situation

which, if not avoided, may result in

minor or moderate iniurv.

_1_ Used without the

safety alert symbol

indicatesa potentially hazardous

situation which, if not avoided, may

resultin property damaue.

II;Jl",.Z*]_L'__hm[.,.__i ;lm£,m,]ud_]_,_"]

SAVE THESE INSTRUCTIONS

IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN

SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL

WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT.

Some dust created by power sanding, sawing, grinding, drilling, and other

construction activities contains chemicals known (to the State of California) to

cause cancer, birth defects or other reproductive harm. Some example of these chemicals are:

lead from lead-based paints

crystalline silica from bricks and cement and other masonry products

arsenic and chromium from chemically-treated lumber

Your risk from these exposures varies, depending on how often you do this type of work. To reduce

your exposure to these chemicals: work in a well ventilated area, and work with approved safety

equipment, always wear MSHA/NIOSH approved, properly fitting face mask or respirator when using

such tools.

When using air tools, basic safety precautions should always be followed to reduce the risk of of

personal injury.

3- ENG D29761

II_I_e"_b_rki>_ I]_"_d_Ll_"]

Save these instructions

Improper operation or maintenance of this product could result in serious injury and

property damage. Read and understand all warnings and operation instructions before

using this equipment.

-"P-_'4'-1.'1=

WARNING: Risk of explosion or fire

What Could Happen

It is normal for electrical contacts within

the motor and pressure switch to spark.

If electrical sparks from compressor

come into contact with flammable

vapors, they may ignite, causing fire or

explosion.

Restricting any of the compressor

ventilation openings will cause serious

overheating and could cause fire.

Unattended operation of this product

could result in personal injury or

property damage. To reduce the risk of

fire, do not allow the compressor to

operate unattended.

How To Prevent It

Always operate the compressor in a well

ventilated area free of combustible

materials, gasoline, or solvent vapors.

If spraying flammable materials, locate

compressor at least 20 feet away from

spray area. An additional length of hose

may be required.

Store flammable materials in a secure

location away from compressor.

Never place objects against or on top

of compressor. Operate compressor in

an open area at least 12 inches away

from any wall or obstruction that would

restrict the flow of fresh air to the

ventilation openings.

Operate compressor in a clean, dry well

ventilated area. Do not operate unit

indoors or in any confined area.

Always remain in attendance with the

product when it is operating.

Always disconnect electrical power by

moving pressure switch lever to the off

position and drain tank daily or after

each use.

D29761 4-ENG

iri ',ri il,

WARNING: Risk of Bursting

The following conditions could lead to a weakening of the tank, and result

in a violent tank explosion and could cause property damage or serious injury.

1,

2,

3.

What Could Happen

Failure to properly drain

condensed water from tank,

causing rust and thinning of the

steel tank.

Modifications or attempted repairs

to the tank.

Unauthorized modifications to the

unloader valve, safety valve, or any

other components which control

tank pressure.

How To Prevent It

Drain tank daily or after each use. If

tank develops a leak, replace it

immediately with a new tank or replace

the entire compressor.

Never drill into, weld, or make any

modifications to the tank or its

attachments.

4. Excessive vibration can weaken The tank is designed to withstand specific

the air tank and cause rupture or operating pressures. Never make

explosion adjustments or parts substitutions to

alter the factory set operating

pressures.

ATTACHMENTS & ACCESSORIES:

Exceeding the pressure rating of air

tools, spray guns, air operated

accessories, tires, and other inflatables

can cause them to explode or fly apart,

and could result in serious injury.

For essential control of air pressure, you

must install a pressure regulator and

pressure gauge to the air outlet (if not

equipped) of your compressor. Follow the

equipment manufacturers

recommendation and never exceed the

maximum allowable pressure rating of

attachments. Never use compressor to

inflate small low pressure objects such

as children's toys, footballs,

basketballs, etc.

WARNING: Risk from Flying Objects

WHAT CAN HAPPEN HOW TO PREVENT IT

The compressed air stream can cause

soft tissue damage to exposed skin and

can propel dirt, chips, loose particles,

and small objects at high speed,

resulting in property damage or personal

injury.

Always wear ANSI Z87.1 approved safety

glasses with side shields when using the

compressor.

Never point any nozzle or sprayer

toward any part of the body or at other

people or animals.

Always turn the compressor off and

bleed pressure from the air hose and tank

before attempting maintenance, attaching

tools or accessories.

5-ENG D29761

;F.'_'_f-q;t b

WARNING: Risk of Electrical Shock

WHAT CAN HAPPEN

Your air compressor is powered by

electricity. Like any other electrically

powered device, If it is not used properly

it may cause electric shock.

HOW TO PREVENT IT

Never operate the compressor outdoors

when it is raining or in wet conditions.

Never operate compressor with

protective covers removed or damaged.

Repairs attempted by unqualified Any electrical wiring or repairs required

personnel can result in serious injury or on this product should be performed by

death by electrocution, authorized service canter personnel in

accordance with national and local

electrical codes.

Electrical Grounding: Failure to provide Make certain that the electrical circuit

adequate grounding to this product to which the compressor is connected

could result in serious injury or death provides proper electrical grounding,

from electrocution, correct voltage and adequate fuse

See grounding instructions, protection.

ff.'_'N.'l-'1u

WARNING: Risk to Breathing

WHAT CAN HAPPEN HOWTO PREVENT IT

The compressed air directly from your

compressor is not safe for breathing.

The air stream may contain carbon

monoxide, toxic vapors, or solid

partielee from the tank. Breathing these

contaminants can cause serious injury

or death.

Sprayed materials such as paint, paint

solvents, paint remover, insecticides,

weed killers, may contain harmful vapors

and poisons.

Air obtained directly from the compressor

should never be used to supply air for

human consumption. In order to use air

produced by this compressor for

breathing, suitable filters and in-line

safety equipment must be properly

installed. In-line filters and safety

equipment used in conjunction with the

compressor must be capable of treating

air to all applicable local and federal

codes prior to human consumption.

Work in an area with good cross

ventilation. Read and follow the safety

instructions provided on the label or

safety data sheets for the materials you

ere spraying. Use a NIOSH/MSHA

approved respirator designed for use

with your specific application.

D29761 6-ENG

WARNING: RISK OF BURNS

WHAT CAN HAPPEN

Touching exposed metal such as the

compressor head or oubet tubes, can

result in serious burns.

HOWTO PREVENTIT

Never touch any exposed metal parts

on compressor during or immediately

after operation. Compressor will remain

hot for several minutes after operation.

Do not reach around protective shrouds

or attempt maintenance until unit has

been allowed to cool.

WARNING: RISK FROM MOVING PARTS _--_ _

WHAT CAN HAPPEN

Moving parts such as the pulley, flywheel,

and belt can cause serious injury if they

com into contact with you or your

clothing.

HOW TO PREVENT IT

Never operate the compressor with

guards or covers which are damaged or

removed.

Attempting to operate compressor with Any repairs required on this product

damaged or missing parts or attempting should be performed by authorized

to repair compressor with protective service center personnel.

shrouds removed can expose you to

moving parts and can result in serious

injury.

WARNING: RISK OF FALLING I_

WHAT CAN HAPPEN HOW TO PREVENT IT

A portablecompressor can fall from a table, Alwaysoperate compressor in a stable aecure

workbenchor roof causing damage to the position topreventaccidentalmovementofthe

compressor and could result in serious unit,Never operate compressor on a roof or

injury or death to the operator, other elevated position. Use additional air

hose to reach high locations.

=V.'_'4d-'1=

WARNING: RISK OF SERIOUS INJURY OR PROPERTY

DAMAGE WHEN TRANSPORTING COMPRESSOR

(Fire, Inhalation, Damage to Vehicle Surfaces)

WHAT CAN HAPPEN HOW TO PREVENT IT

Oil can leak or spill and could result in Always place compressor on a

fire or breathing hazard; serious injury or protective mat when transporting to

death can result. Oil leaks will damage protect against damage to vehicle from

carpet, paint or other surfaces in vehicles leaks. Remove compressor from vehicle

or trailers, immediately upon arrival at your

destination.

7- ENG D29761

WARNING: RISK OF UNSAFE OPERATION

WHAT CAN HAPPEN HOW TO PREVENT IT

Unsafe operation of your air compressor

could lead to serious injury or death to

you or others.

Review and understand all instructions

and warnings in this manual.

Become familiar with the operation and

controls of the air compressor.

Keep operating area clear of all persons,

pets, and obstacles.

Keep children away from the air

compressor at all times.

Do not operate the product when

fatigued or under the influence of

alcohol or drugs. Stay alert at all times.

Never defeat the safety features of this

product.

Equip area of operation with a fire

extinguisher.

Do not operate machine with missing,

broken, or unauthorized parts.

D29761 8-ENG

Become familiar with these terms

before operating the unit.

CFM: Cubic feet per minute.

SCFM: Standard cubic feet per

minute; a unit of measure of air

delivery.

PSIG: Pounds per square inch

gauge; a unit of measure of pressure.

Code Certification: Products that

bear one or more of the following

marks: UL, CUL, ETL, CETL, have

been evaluated by OSHA certified

independent safety laboratories and

meet the applicable Underwriters

Laboratories Standards for Safety.

Cut-In Pressure= While the motor is

off, air tank pressure drops as you

continue to use your accessory.

When the tank pressure drops to a

certain low level the motor will restart

automatically. The low pressure at

which the motor automatically

restarts is called "cut-in" pressure.

Cut-Out Pressure= When an air

compressor is turned on and begins

to run, air pressure in the air tank

begins to build. It builds to a certain

high pressure before the motor

automatically shuts off, protecting

your air tank from pressure higher

than its capacity. The high pressure

at which the motor shuts off is called

"cut-out" pressure.

Branch Circuit= Circuit carrying

electricity from electrical panel to

outlet.

This unit is capable of powering the following Accessories. The accessories are

available through the current Power and Hand Tool Catalog or full-line Sears

stores.

Accessories

• In Line Filter

• Tire Air Chuck

• Quick Connector Sets (various

sizes)

• Air Pressure Regulators

• Oil Fog Lubricators

• Air Hose: 1/4", 3/8" or 1/2" I.D. in

various lengths

Refer to the selection chart located

on the unit to select the tools this unit

is capable of powering.

This air compressor pump is capable

of running continuously. However, to

prolong the life of your air

compressor, it is recommended that a

50%-75% average duty cycle be

maintained; that is, the air

compressor pump should not run

more than 30-45 minutes in any given

hour.

9-ENG D29761

F:_'_"]=1_1:]I_,,i

Contents of Carton

1 - Air Compressor

2- Wheels

2 - Shoulder Bolts, 3/8-16

2 - Hex Nuts, 3/8-16

2 - Rubber Bumpers

2 - Screws, 1/4-20 x .75"

Tools Required for Assembly

1 - 9/16" socket or open end wrench

1 - 1/2" socket or open end wrench

Unpacking

1. Remove all packaging leaving

the air compressoronthe pallet.

2. Remove and discard the (4)

screws holding the air

compressor to the pallet.

Assemble Wheels

It will be necessary

to brace or support

one side of the air compressor

when installing the wheels because

the compressor will have a

tendency to tip.

1. Attach wheels with shoulder

bolts and nuts as shown.

Rubber

Feet

Nut

Wheel

Shoulder

Bolt

It may be

necessary to brace

or support one side of the air

compressor when removing the

pallet because the air compressor

will have a tendency to tip,

3. Carefully removethe air

compressor from the pallet.

2. Tighten securely. NOTE: The air

compressor will sit level ifthe

wheels are properly installed.

The wheels and

handle do not

provide adequate clearance,

stability or support for pulling the

unit up and down stairs or steps,

The unit must be lifted, or pushed

up a ramp,

Assemble Rubber Feet

1. Attach rubber feet with the

screws provided as shown in

previous figure.

2. Tighten securely,

D29761 10-ENG

HOW TO SET UP YOUR

UNIT

Location of the Air Compressor

Locate the air compressor in a clean,

dry and well ventilated area. The air

compressor should be located at

least 12" away from the wall or other

obstructions that wilt interfere with

the flow of air. The air compressor

pump and shroud are designed to

allow for proper cooling. The

ventilation openings on the

compressor are necessary to

maintain proper operating

temperature. Do not place rags or

other containers on or near these

openings.The air filter must be kept

clear of obstructions which could

reduce air flow to the air compressor.

GROUNDING INSTRUCTIONS

_r_T_ ;_Skc_f E/e_ri CaJent

of a short circuit, grounding

reduces the risk of shock by

providing an escape wire for the

electric current. This air

compressor must he properly

grounded.

The portable air compressor is

equipped w{th _,cord having a

grounding wire with an appropriate

grounding plug (see following

illustrations). The plug must be used

with an outlet that has been installed

and grounded in accordance with all

local codes and ordinances.

1. The cord set and plug with this

unit contains a grounding pin.

This plug MUST be used with a

grounded outlet.

IMPORTANT; The outlet being used

must be installed and grounded in

accordance with all local codes and

ordinances.

2. Make sure the outlet being used

has the same configuration as

the grounded plug. DO NOt"

USE AN ADAPTER. See

illustration.

_"_lu_l[., g _Grounded

_/Outlets

Grou d_ing Pin

3. Inspect the plug and cord before

each use. Do not use if there are

signs of damage.

4. If these grounding instructions

are not completely understood,

or if in doubt as to whether the

compressor is properly

grounded, have the installation

checked by a qualified

electrician.

Risk of Electrioal

=r_LV.,U_=_mL==

Shock. Improper

grounding can result in electrical

shock.

Do not modify the plug provided. If

it does not fit the available outlet, a

correct outlet should be installed

by a qualified electrician.

Repairs to the cord set or plug

MUST be made by a qualified

electrician.

11-ENG D29761

Extension Cords

Using extension cords is not

recommended. The use of extension

cords will cause voltage to drop

resulting in power loss to the motor

and overheating.

Instead of using an extension cord,

increase the working reach of the air

hose by attaching

If an extension cord must be used,

be sure it is:

a 3-wire extension cord that has

a 3-blade grounding plug, and a

3-slot receptacle that will accept

the plug on the product

• in good condition

• no longer than 50 feet

12 gauge (AWG) or larger. (Wire

size increases as gauge number

decreases. 10 AWG and 8 AWG

may also be used. DO NOT

USE 14 OR 16 AWG.)

Voltage and Circuit Protection

Refer to the Parts Manual for the

voltage and minimum branch circuit

requirements.

Risk of Unsafe

Operation. Certain

air compressors can be operated

on a 15 amp circuit if the following

conditions are met.

1. Voltage supply to circuit must

comply with the National

Electrical Code.

2. Circuit is not used to supply any

other electrical needs.

3. Extensioncords comply with

specifications.

4,

Circuit is equipped with a 15

amp circuit breaker or 15 amp

time delay fuse. NOTE= If

compressor is connected to a

circuit protected by fuses, use

only time delay fuses. Time delay

fuses should be marked "D" in

Canada and "T" in the US.

If any of the above conditions cannot

be met, or if operation of the

compressor repeatedly causes

interruption of the power, it may be

necessary to operate it from a 20

amp circuit. It is not necessary to

change the cord set.

D29761 12-ENG

Know Your Air Compressor

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with

the location of various controls and adjustments. Save this manual for future

reference.

Outlet

Pressure

Gauge

Description of Operation

Become familiar with these controls

before operating the unit.

On/Auto/Off Switch: Turn this switch

ON to provide automatic power to

the pressure switch and OFF to

remove power at the end of each

usa.

Pressure Switch: The pressure

switch automatically starts the motor

when the air tank pressure drops

below the factory set "cut-in"

pressure. It stops the motor when the

air tank pressure reaches the factory

set "cut-out" pressure.

Safety Valve: If the pressure switch

does not shut off the air compressor

at its "cut-out" pressure setting, the

safety valve will protect against high

pressure by "popping out" at its

factory set pressure (slightly higher

than the pressure switch "cut-out"

setting).

Outlet Pressure Gauge: The outlet

pressure gauge indicates the air

pressure available at the outlet side

of the regulator. This pressure is

controlled by the regulator and is

always less than or equal to the tank

pressure.

Tank Pressure Gauge: The tank

pressure gauge indicates the reserve

air pressure in the tank.

Regulator: Controls the air pressure

shown on the outlet pressure gauge.

Pull the knob out and turn clockwise

to increase pressure and

counterclockwise to decrease

pressure. When the desired pressure

is reached push knob in to lock in

place.

Drain Valve: The drain valve is

located at the base of the air tank

and is used to drain condensation at

the end of each use.

Cooling System (not shown): This

compressor contains an advanced

design cooling system. At the heart

of this cooling system is an

engineered fan. It is perfectly normal

for this fan to blow air through the

vent holes in large amounts. You

know that the cooling system is

working when air is being expelled.

13- ENG

D29761

Air Compressor Pump (not shown):

Compresses air into the air tank.

Working air is not available until the

compressor has raised the air tank

pressure above that required at the

air outlet.

Check Valve: When the air

compressor is operating, the check

valve is "open", allowing compressed

air to enter the air tank. When the air

compressor reaches "cut-out"

pressure, the check valve "closes",

allowing air pressure to remain inside

the air tank.

Pressure Release Valve: The

pressure release valve located on the

side of the pressure switch, is

designed to automatically release

compressed air from the compressor

head and the outlet tube when the air

compressor reaches "cut-out"

pressure or is shut off. The pressure

release valve allows the motor to

restart freely. When the motor stops

running, air will be heard escaping

from this valve for a few seconds.

No air should be heard leaking when

the motor is running or after the unit

reaches "cut-out" pressure.

Motor Overload Protector: The

motor has an automatic reset thermal

overload protector. If the motor

overheats for any reason, the

overload protector will shut off the

motor. The motor must be allowed to

cool down before restarting. The

compressor will automaticafly restart

after the motor cools.

How to Use Your Unit

How to Stop:

1. Set the On/Auto/Offleverto

"OFF",

Before First Start-up

Risk of Unsafe

Operation, Serious

damage may result if the following

break-in instrueUons are not

closely followed.

This procedure is required before the

air compressor is put into service and

when the check valve or a complete

compressor pump has been

replaced.

1. Make sure the On/Auto/Off lever

is in the "OFF" position.

NOTE: If quick connect is installed,

pull coupler back until it clicks to

prevent air from escaping through the

quick connect.

2,

Plug the power cord into the

correct branch circuit receptacle.

(Refer to Voltage and Circuit

Protection paragraph in the

Installation section of this

manual.)

3+

Open the drain valve fully

(counterclockwise) to permit air

to escape and prevent air

pressure build up in the air tank

during the break-in period.

NOTE: Always drain tank on a

washable surface or in a suitable

container to prevent damaging or

staining surfaces.

D29761 14-ENG

4. Move the On/Auto/Off lever to

"ON/AUTO" position. The

compressor will start.

5,

Run the compressor for 15

minutes. Make sure the drain

valve is open and there is

minimal air pressure build-up in

tank.

6,

After 15 minutes, close the drain

valve (clockwise). The air receiver

will fill to "cut-out" pressure and

the motor will stop.

The compressoris now readyfor use.

Before Each Start-Up:

1. Place On/Auto/Off lever to

"OFF".

2. Pull regulator knob out, turn

counterclockwise until it stops.

Push knob in to lock in place.

3.

Attach hose and accessories.

NOTE: The hose or accessory

will require a quick connect plug

if the air outlet is equipped with a

quick connect.

Risk of Bursting.

Too much air

pressure causes a hazardous risk

of bursting. Check the

manufacturer's maximum pressure

rating for air tools and accessories.

The regulator outlet pressure must

never exceed the maximum

pressure rating.

How to Start:

1.

2,

Turn the On/Auto/Off lever to

"AUTO" and allow tank pressure

to build. Motor will stop when

tank pressure reaches "cut-out"

pressure.

Pull the regulator knob out and

turn clockwise to increase

pressure. When the desired

pressure is reached push knob in

to lock in place. The compressor

is ready for use.

NOTE: Always operate the air

compressor in well-ventilated areas

free of gasoline or other combustible

vapors. If the compressor is being

used to operate a sprayer DO NOT

place near the spray area.

15-ENG D29761

Customer Responsibilities

Before Dailyor

each after Every Every

each 40 100 Yeady

use

use hours hours

Check Safety Valve •

Drain Tank •

Air Filter 1(1) •

Air compressor pump intake

and exhaust valves •

1- more frequent in dusty or humid conditions

Risk of Unsafe

Operation. Unit

cycles automatically when power is

on. When servicing, you may be

exposed to voltage sources,

compressed air, or moving parts.

Before servicing unit unplug or

disconnect electrical supply to the

air compressor, bleed tank of

pressure, and allow the air

compressor to cool.

To ensure efficient operation and

longer life of the air compressor, a

routine maintenance schedule should

be prepared and followed. The

following routine maintenance

schedule is geared to a unit in a

normal working environment

operating on a daily basis. If

necessary, the schedule should be

modified to suit the conditions under

which your compressor is used. The

modifications will depend upon the

hours of operation and the working

environment. Compressor units in an

extremely dirty and/or hostile

environment will require a greater

frequency of all maintenance checks,

NOTE: See "Operation" section for

the location of controls.

To Check Safety Valve

Risk of Bursting. If

the safety valve

does not work properly, over-

pressurization may occur, causing

air tank rupture or an explosion.

1, Before starting compressor, pull

the ring on the safety valve to

make sure that the safety valve

operates freely. If the valve is

stuck or does not operate

smoothly, it must be replaced

with the same type of valve.

To Drain Tank

1. Set the On/Auto/Off lever to

"OFF" and unplug unit.

2. Pull the regulator knob out and

turn counterclockwise to set the

outlet pressure to zero.

3. Remove the air tool or

accessory,

4. Pull ring on safety valve allowing

air to bleed from the tank until

tank pressure is approximately

20 psi. Release safety valve ring.

5. Drain water from air tank by

opening drain valve (counter-

clockwise) on bottom of tank.

_Risk of Bursting,

Water will

condense in the air tank. If not

drained, water will corrode and

weaken the air tank causing a risk

of air tank rupture.

D29761 16-ENG

6,

After the water has been drained,

close the drain valve (clockwise),

The air compressor can now be

stored.

NOTE: If drain valve is plugged,

release all air pressure. The valve

can then be removed, cleaned, the

reinstalled.

Air Filter Inspection and

Replacement

Risk of Burns.

Compressor head

and cylinder sleeve are very hot.

Do not touch. Allow compressor to

cool prior to servicing.

A dirty air filter will not allow the

compressor to operate at full

capacity. Keep the air filter clean at

all times.

1. Remove the air filter and make

sure it is clean.

IMPORTANT: Do not operate the

compressor with the air filter

removed.

2. if dirty, rinse air filter with warm

water and squeeze dry.

3. Replace air filter.

NOTE: If the air filter is extremely

dirty it will need to be replaced. Refer

to the "Repair Parts" for the correct

part number.

Air Compressor Pump Intake

and Exhaust Valves

Once a year have a Trained Service

Technician check the air compressor

pump intake and exhaust valves.

17-ENG D29761

All maintenance and repair

operations not listed must be

performed by Trained Service

Technician.

Risk of Unsafe

Operation. Unit

cycles automatically when power

is on. When servicing, you may be

exposed to voltage sources,

compressed air, or moving parts.

Before servicing unit unplug or

disconnect electrical supply to the

air compressor, bleed tank of

pressure, and allow the air

compressor to cool.

To Replace or Clean Check

Valve

1. Release all air pressure from air

tank. See "To Drain Tank" in the

Maintenance section.

2. Set the On/Auto/Off lever to

"OFF" and unplug unit.

3. Using an adjustable wrench,

loosen outlet tube nut at air tank

and pump. Carefully move outlet

4,

tube away from check valve.

Using an adjustable wrench,

loosen pressure relief tube nut at

air tank and pressure switch.

Carefully move pressure relief

tube away from check valve.

5.

6,

Unscrew the check valve (turn

counterclockwise) using a 7/8"

open end wrench. Note the

orientation for reassembly.

Using a screwdriver, carefully

push the valve disc up and

down. NOTE: The valve disc

should move freely up and down

on a spring which holds the valve

disc in the closed position; if not

the check valve needs to be

cleaned or replaced.

)pen

position

nothing is

visible.

In closed position

disc isvisible.

7. Clean or replace the check valve.

A solvent, such as paint or

varnish remover can be used to

clean the check valve.

8. Apply sealant to the check valve

threads. Reinstall the check valve

(turn clockwise).

9. Replace the pressure release

tube. Tighten nuts.

10. Replace the outlet tube and

tighten nuts,

11. Perform the Break-in Procedure.

See "Break-in Procedure" in the

Operation section.

D29761 18- ENG

To Replace Regulator

1. Release all air pressure from air

tank. See "To Drain Tank" in the

Maintenance section.

2. Set the On/Auto/Off lever to

"OFF" and unplug unit.

3. Remove the outlet pressure

gauge and quick connect (if

equipped) from the regulator.

4. Remove the regulator.

5. Apply pipe sealant tape to the

nipple.

6. Assemble the regulator and

orient as shown.

NOTE: Arrow indicates flow of air.

Make sure it is pointing in the

direction of air flow.

Regulator

7.

8.

Reapply pipe sealant to outlet

pressure gauge and quick

connect.

Reassemble outlet pressure

gauge and quick connect. Orient

outlet pressure gauge to read

correctly. Tighten quick connect

with wrench.

19-ENG D29761

Before you store the air compressor,

make sure you do the following:

1. Review the "Maintenance"

section on the preceding pages

and perform scheduled

maintenance as necessary.

2. Set the On/Auto/Off lever to

"OFF" and unplug unit.

3. Turn the regulator

counterclockwise and set the

outlet pressure to zero.

4. Remove the air tool or

accessory.

5. Pull ring on safety valve allowing

air to bleed from the tank until

tank pressure is approximately

20 psi. Release safety valve ring.

6. Drain water from air tank by

opening drain valve on bottom of

tank.

Risk of Bursting.

Water will

condense in the air tank. If not

drained, water will corrode and

weaken the air tank causing a risk

of air tank rupture and possible

serious personal injury.

7. After the water has been

drained, close the drain or drain

valve.

NOTE: If drain valve is plugged,

release all air pressure. The valve

can then be removed, cleaned, and

reinstalled.

8, Protect the electrical cord and

air hose from damage (such as

being stepped on or run over).

Wind them loosely around the

compressor handle. (If so

equipped)

9. Store the air compressorin a

cleanand dry location.

D29761 20-ENG

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Craftsman 919.167312 Owner's manual

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