Cumberland CE Compliant Curtain Controller Owner's manual

PNEG-620-2CE

CE Compliant Curtain Controller

Featuring the Enclosed Limit Switch and Pulley Covers

Installation and Operation Manual

PNEG-620-2CE

Version: 3.2

Date: 04-07-17

2 PNEG-620-2CE CE Compliant Curtain Controller

All information, illustrations, photos and specifications in this manual are based on the latest

information available at the time of publication. The right is reserved to make changes at any

time without notice.

PNEG-620-2CE CE Compliant Curtain Controller 3

CE Declaration of Incorporation

MACHINERY DIRECTIVE

2006/42/EC

1004 East Illinois Street, Assumption, IL, 62510, USA

+1 217 226 4429

The GSI Group declares that the machine, parts or equipment

Curtain Controllers

Models

• I2430-50

• I3630-50

• I4830-50

• I6030-50

Meet the following clauses of the Essential Requirements of the Machinery Directive 2006/42/EC:

1.1.2 and sub-clauses principles of safety integration

1.3.1 Risk of loss of stability

1.3.2 Risk of break-up during operation

1.3.7 Risk related to moving parts

1.3.8 Choice of protection against risks arising from moving parts

1.3.8.1 Moving transmission parts

1.3.8.2 Moving parts involved in the process

1.3.9 Risks of uncontrolled movements

1.4 Required characteristics of guards and protective devices

1.4.1 General requirements

1.4.2 Special requirements for guards

1.4.2.1 Fixed guards

1.5.4 Errors of fitting

1.5.5 Extreme temperatures

1.5.6 Fire

1.5.7 Explosion

1.5.8 Noise

4 PNEG-620-2CE CE Compliant Curtain Controller

1.5.9 Vibrations

1.5.13 Emissions of hazardous materials and substances

1.6 Maintenance

1.6.1 Machinery maintenance

1.6.4 Operator intervention

1.7 Information

1.7.1 Information and warnings on the machinery

1.7.1.1 Information and information devices

1.7.2 Warning of residual risks

1.7.4 Instructions

1.7.4.1 General principles for the drafting of instructions

1.7.4.2 Contents of the instructions but not inclusive of sub-clause (u)

1.7.4.3 Sales literature

This declaration applies only to the above machines and does not imply conformity by any other items

of equipment fitted to or connected with the above machines.

The equipment above must not be put into service until the machinery into which it is to be

incorporated has been declared in conformity with the provisions of all relevant Directives, nor until

these components have been assembled in the manner recommended in the attached manufacturers

instructions.

Signed:

Name: Frank Ward Director Hennock International Limited On behalf The GSI Group

Date:

CE Declaration of Incorporation

MACHINERY DIRECTIVE

2006/42/EC

1004 East Illinois Street, Assumption, IL, 62510, USA

+1 217 226 4429

Table of Contents

PNEG-620-2CE CE Compliant Curtain Controller 5

Contents

Chapter 1 Safety .....................................................................................................................................................6

Safety Guidelines ...................................................................................................................................6

Cautionary Symbols Definitions .............................................................................................................7

Safety Cautions ......................................................................................................................................8

Safety Sign-Off Sheet ..........................................................................................................................10

Electrical Safety ...................................................................................................................................11

Safety Guarding Requirements ............................................................................................................12

Correct Use ..........................................................................................................................................12

Safety in Maintenance ..........................................................................................................................12

Lifting ....................................................................................................................................................13

Noise ....................................................................................................................................................13

Chapter 2 Safety Decals ......................................................................................................................................14

Chapter 3 Specifications .....................................................................................................................................15

Chapter 4 Installation ..........................................................................................................................................16

Latchout Switch ....................................................................................................................................27

Chapter 5 Troubleshooting .................................................................................................................................29

Chapter 6 Maintenance ........................................................................................................................................30

Chapter 7 Parts List .............................................................................................................................................31

Enclosed Limit Switch Assembly ..........................................................................................................32

Motor Components ...............................................................................................................................34

Chapter 8 Installation Kit .....................................................................................................................................38

AC180-A Installation Kit (Purchased Separately) ................................................................................38

AC180-B Installation Kit (Purchased Separately) ................................................................................39

Chapter 9 Warranty ..............................................................................................................................................41

6 PNEG-620-2CE CE Compliant Curtain Controller

1. Safety

Safety Guidelines

Safety guidelines are general-to-specific safety rules that must be followed at all times. This manual is

written to help you understand safe operating procedures and problems that can be encountered by

the operator and other personnel when using this equipment. Save these safety guidelines for future

reference.

As owner or operator, you are responsible for understanding the requirements, hazards, and precautions

that exist and to inform others as required. Unqualified persons must stay out of the work area at all times.

Alterations must not be made to the equipment. Alterations can produce dangerous situations resulting in

SERIOUS INJURY or DEATH.

This equipment must be installed in accordance with the current installation codes and applicable

regulations, which must be carefully followed in all cases. Authorities having jurisdiction must be consulted

before installations are made.

When necessary, you must consider the installation location relative to electrical, fuel and water utilities.

Personnel operating or working around equipment must read this manual. This manual must be delivered

with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the

equipment.

ST-0001-3

1. Safety

PNEG-620-2CE CE Compliant Curtain Controller 7

Cautionary Symbols Definitions

Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential

safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we

use the symbols that are defined below.

DANGER

WARNING

CAUTION

NOTICE

This symbol indicates an imminently hazardous situation

which, if not avoided, will result in serious injury or death.

This symbol indicates a potentially hazardous situation

which, if not avoided, can result in serious injury or death.

This symbol indicates a potentially hazardous situation which,

if not avoided, can result in minor or moderate injury.

This symbol is used to address practices not related to

personal injury.

This symbol indicates a general hazard.

This symbol indicates a prohibited activity.

This symbol indicates a mandatory action.

ST-0005-2

1. Safety

8 PNEG-620-2CE CE Compliant Curtain Controller

Safety Cautions

Use Personal Protective Equipment

Eye

Protection

Hearing

Protection

Hand

Protection

Head

Protection

Respiratory

Protection Foot

Protection

Fall

Protection

• Use appropriate personal protective equipment:

• Wear clothing appropriate to the job.

• Remove all jewelry.

• Tie long hair up and back.

ST-0004-1

Follow Safety Instructions

• Carefully read all safety messages in this manual and

safety signs on your machine. Keep signs in good

condition. Replace missing or damaged safety signs. Be

sure new equipment components and repair parts include

the current safety signs. Replacement safety signs are

available from the manufacturer.

• Learn how to operate the machine and how to use controls

properly. Do not let anyone operate without instruction.

• If you do not understand any part of this manual or need

assistance, contact your dealer.

ST-0002-1

1. Safety

PNEG-620-2CE CE Compliant Curtain Controller 9

Maintain Equipment and Work Area

• Understand service procedures before doing work. Keep

area clean and dry.

• Never service equipment while it is operating. Keep hands,

feet, and clothing away from moving parts.

• Keep your equipment in proper working condition. Replace

worn or broken parts immediately.

ST-0003-1

Lifting Hazard

• Single person lift can cause injury.

• Use a mechanical lifting device to lift or move the equipment

during installation.

ST-0021-2

ST-0027-4

Install and Operate Electrical Equipment Properly

• Electrical controls must be installed by a qualified electrician

and must meet the standards set by applicable local codes

(National Electrical Code for the US, Canadian Electric Code,

or EN60204 along with applicable European Directives

for Europe).

• Lock-out power source before making adjustments, cleaning,

or maintaining equipment.

• Make sure all equipment is properly grounded.

Sharp Edge Hazard

• This product has sharp edges, which can cause serious

injury.

• To avoid injury, handle sharp edges with caution and always

use proper protective clothing and equipment.

ST-0036-2

1. Safety

10 PNEG-620-2CE CE Compliant Curtain Controller

Safety Sign-Off Sheet

Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety

instructions. This sign-off sheet is provided for your convenience and personal record keeping.

Date Employee Name Supervisor Name

1. Safety

PNEG-620-2CE CE Compliant Curtain Controller 11

Electrical Safety

Equipment shall include:

1. Fuse protected main power supply.

a. The electrical supply should include earth leakage protection, (eg) Residual Current Device

(RCD) or Residual Current Circuit Breaker (RCCB), to provide automatic disconnection in the

event of a fault.

2. Lockable main safety disconnect.

a. Disconnects all electrical power.

3. Lockable motor service disconnect.

a. Adjacent to each Curtain Controller.

b. Disconnects all power to all safe servicing.

4. Emergency stops.

a. Stops all equipment immediately when pressed.

b. Must remain engaged until manually disengaged.

c. Equipment shall not immediately re-start when the emergency stop is re-set.

5. Protective Earth/Ground.

a. The electrical supply must include a properly designed protective earth system (PE), with

connection to all exposed conductive parts.

b. All equipment shall be connected to protective earth at the terminal provided.

6. Control System

a. The Curtain Controller is designed to operate under automatic temperature controls, which shall

be provided by the installer.

7. The control system shall include.

a. Short circuit protection.

b. Start/stop controls.

c. Equipment shall not immediately re-start following re-establishment of power.

d. All electrical design, installation and testing must be carried out by a qualified electrical engineer,

in accordance with EU Directives and Standards, local laws and codes.

1. Safety

12 PNEG-620-2CE CE Compliant Curtain Controller

Safety Guarding Requirements

1. Guards and covers provided with the equipment must be fitted at all times when the equipment

is in operation.

2. Never operate the equipment with any of the guards removed.

Correct Use

1. The Curtain Controller shall be used only for raising and lowering ventilation control curtains on

poultry, pig or other agricultural livestock buildings.

2. It shall not be used for:

• Any domestic uses.

• Shutters, awnings, doors and windows.

• Vents on green houses.

• Garage doors.

• Winching or towing.

• Any other uses not detailed in this manual.

3. This equipment shall not be used in any potentially explosive environment.

4. Do not modify or alter the equipment from its original specification.

5. Do not exceed the maximum safe lift capacity stated on the rating plate and in table on Page 14.

Safety in Maintenance

1. Only attempt maintenance or repair if competent to do so.

2. Lock out and tag power before any maintenance.

3. Replace all guards and covers before re-starting. (See Figure 1A.)

Figure 1A

Should the curtain or wire ropes become jammed, the Curtain Controller can

generate lift forces up to 10 times the safe working load. Ensure all structures are

capable of withstanding these loads.

1. Safety

PNEG-620-2CE CE Compliant Curtain Controller 13

Lifting

1. Do not attempt to lift the Curtain Controller un-aided.

2. Seek help from others.

3. Use lift equipment.

Figure 1B

Noise

Under normal operation noise levels at a position 1 m from the drive unit and 1.6 meters above the ground

do not exceed 70 dBa, continuous “A” weighted sound pressure or 63 Pa, instantaneous “C” weighted

sound pressure.

14 PNEG-620-2CE CE Compliant Curtain Controller

2. Safety Decals

Safety decals are available in non-English versions. Please request LPAK-0010-** if these were not

delivered with the equipment.

DC-2213 should be applied

in these locations.

CE Rating plate should be placed here.

The GSI Group

1004 E. Illinois St.

Assumption, IL. 62510

USA

CURTAIN CONTROLLER

Model I6030-50

1524 mm

7.8 m/h

25 RPM

1818 kg

1

0.098 kW

220-240 V (AC)

0.79 A

1 A

50 Hz

Nema 4/IP65

123456789

03 January 2013

Stroke

Speed

Motor

Phase

Voltage

FLA

Fuse rating

Maximum safe pull

Service factor

SN

Date

1~

DC-2213GSI Group 217-226-4421

PNEG-620-2CE CE Compliant Curtain Controller 15

3. Specifications

Model # Weight Motor

(W) Voltage

(VAC) FLA

(A) Stroke

(mm) Speed

(m/h) Maximum Safe

Pull * (kg)

I2430-50 47 kg

98 220-240 0.79

610

7.9 900

I3630-50 54 kg 914

I4830-50 61 kg 1219

I6030-50 69 kg 1524

* Assumes direct pull, with no pulley reduction.

16 PNEG-620-2CE CE Compliant Curtain Controller

4. Installation

1. Inspect and check for damage or faults.

2. Select installation option.

Figure 4A Outside, End Wall, 2:1 Pulley Ratio

Figure 4B Outside, End Wall, 1:1 Pulley Ratio

4. Installation

PNEG-620-2CE CE Compliant Curtain Controller 17

Figure 4C Outside Side Wall Mount, 2:1 Pulley Ratio

Figure 4D Inside End Wall Mount, 1:1 Pulley Ratio

3. Determine required top pulley arrangement.

• Pulleys are accessed via the top cover of the curtain controller.

4. Installation

18 PNEG-620-2CE CE Compliant Curtain Controller

Figure 4E

Two (2) curtains, one left and one right.

One curtain to right.

One curtain to left.

Curtain controller installed horizontally.

Remove top plugs

for this installation.

4. Installation

PNEG-620-2CE CE Compliant Curtain Controller 19

4. Alter pulley arrangement. (See Figure 4F.)

Figure 4F

5. Mark position of top and centre. (See Figure 4G.)

Figure 4G

Ref # Description Ref # Description

APulley Support Plate D5/16" Bolt

BPulley E Pulley Space

CShoulder Bolt FR-Clip

4. Installation

20 PNEG-620-2CE CE Compliant Curtain Controller

6. Mark location for first screw. (See Figure 4H.)

Figure 4H

7. Insert first screw. (See Figure 4I.)

Figure 4I

Ref # Description

G3/8" x 3" Lag Bolt

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Cumberland CE Compliant Curtain Controller Owner's manual

Cumberland CE Compliant Curtain Controller Owner's manual

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