Task Force Tips H-2VPP Operating instructions

Brand: Task Force Tips

Model: H-2VPP

Type: Operating instructions

©Copyright Task Force Tips LLC 2001 - 2019 LKR-200 April 22, 2019 Rev04

HAND HELD BALL VALVE &

DETENT STYLE BALL VALVES

SERVICE PROCEDURE

TASK FORCE TIPS LLC

MADE IN USA • TFT.com

3701 Innovation Way, Valparaiso, IN 46383-9327 USA

800-348-2686 • 219-462-6161 • Fax 219-464-7155

D75 SERIES J140 SERIES H-VO SERIES

D100D SERIES J140 SERIES H-2VO SERIES

F100 SERIES H-VIT SERIES H-3VO SERIES

F125 SERIES F140 SERIES HVIT SERIES

©Copyright Task Force Tips LLC 2001 - 2019 LKR-200 April 22, 2019 Rev04

DANGER

PERSONAL RESPONSIBILITY CODE

The member companies of FEMSA that provide emergency response

equipment and services want responders to know and understand the

following:

1. Fireﬁ ghting and Emergency Response are inherently dangerous activities

requiring proper training in their hazards and the use of extreme caution

at all times.

2. It is your responsibility to read and understand any user’s instructions,

including purpose and limitations, provided with any piece of equipment

you may be called upon to use.

3. It is your responsibility to know that you have been properly trained in

Fireﬁ ghting and /or Emergency Response and in the use, precautions, and

care of any equipment you may be called upon to use.

4. It is your responsibility to be in proper physical condition and to maintain

the personal skill level required to operate any equipment you may be

called upon to use.

5. It is your responsibility to know that your equipment is in operable

condition and has been maintained in accordance with the manufacturer’s

instructions.

6. Failure to follow these guidelines may result in death, burns or other

severe injury.

FEMSA

Fire and Emergency Manufacturers and Service Association

P.O. Box 147, Lynnﬁ eld, MA 01940 • www.FEMSA.org

©Copyright Task Force Tips LLC 2001 - 2019 LKR-200 April 22, 2019 Rev04

D, F and J Series HAND-HELD BALL VALVES

Intended for use with all ball valves constructed of stainless steel with quick-change rear valve seat.

1.0 ITEMS NEEDED

Not Supplied

In Repair Kit

Bench Vise

Hammer

1/8” Diameter Punch

Safety Glasses

Drill Press (or electric drill)

Loctite 271

2.0 INSTRUCTIONS

1. Remove and discard Hose Gasket (20), Rear Seat (19), and O-ring (18).

2. Open or close bench vise until there is a gap between the jaws of 1/4” to 3/8”. Prop Valve Handle (5) over gap so that Spirol

Pins (5) can be driven into the gap between the vise jaws. Drive out the spirol pins using a 1/8” diameter punch. Note: Do not

use a nail set or pointed punch. This may cause pins to expand, making it very diﬃ cult to remove. If possible, remove broken

handle at this time. Be sure to wear safety glasses.

3. Pad vise jaws with several rags. Open valve and place repair mandrel through Valve Ball (16). Gently clamp valve in vise with

one Trunnion (2) pointing up. Place allen wrench in end of Trunnion. Unscrew and discard trunnion along with O-ring (3). It may

be necessary to place a piece of pipe or wrench on end of allen wrench for additional leverage.

4. Turn valve over in vise and repeat step #3.

5. Remove valve from vise and remove mandrel, f140 valve coupling (17) will need to be removed, Ball (16), Front Valve Seat

(15), and Belleville Washer (14). Discard Valve Seat and Belleville Washer. Note: Earlier models may have an O-ring in place

of the Belleville Washer.

6. Stand valve vertically on drill press and clamp in vise with coupling end up. Drop Belleville Washer (14) into Valve Body (1)

(note orientation in drawing). Drop Front Valve Seat (15) into Valve Body (1) (note orientation in drawing). Drop Valve Ball (16)

into Valve Body (1) and insert plastic mandrel through hole in ball.

7. Rotate Valve Ball (16) so that threaded holes are aligned with trunnion hole in Valve Body (1).

8. Install O-rings (3) on Trunnions (2).

9. Apply a thin ﬁ lm of grease (supplied) to O-rings and Trunnions, take care not to get any grease on the threads.

10. Apply one large drop of Loctite (supplied) on trunnion threads.

11. Place new Handle (5) in position over Valve Body (1). Make sure that “OFF” on the handle faces the coupling end of the

valve.

12. Insert Trunnions (2) through Handle (5) and Valve Body (1) while pressing down on the plastic mandrel with drill press chuck or

by hand. Note: It will take approximately 50 lb. to compress the Belleville Washer (14). Screw the Trunnion (2) into Valve Ball

(16). Do not tighten yet.

13. Repeat step #12 with other Trunnion.

14. Clamp one allen wrench in vise with approximately 3/8” of the short end above the vise jaws.

15. Place one Trunnion on wrench in vise and second wrench in other Trunnion. The plastic mandrel should still be in the valve

ball. Tighten both Trunnions as tight as you can by hand. Do not use a wrench or pipe on the allen wrench or threads may be

damaged.

16. With the plastic mandrel still in the Valve Ball (16), pull the Handle (5) back to the open or “ON” position. Locate the small dimple

on the Handle (5) above the Trunnions (2). Using the #22 drill (supplied), drill through the dimple, through the center of the

Trunnion (2), and out the other side. Support the Handle (5) below the Trunnions (2) on the edge of the drill press table or on a

pile of boards to insure that the hole passes through the center of the Trunnions (2).

17. Insert the new Spirol Pins (6) in the drilled holes and press, or gently tap them ﬂ ush with the Handle (5).

18. Remove plastic mandrel. Lubricate and install O-ring (18) on Rear Valve Seat (19). Press Valve Seat (19) into Valve Body (1)

(note orientation in drawing). Install new Hose Gasket (20).

If you have trouble, call 1-800-348-2686 for advice or send valve and remaining new parts to our service department. Failure to

follow these instructions, or poor workmanship voids warranty.

* Plastic Repair Mandrels:

3/4” Waterway (D75) - Part number D07535 (Included in repair kit D75-HRK)

1” Waterway (F100) – Part number F10035 (Included in repair kit F100-HRK)

1 1/4” Waterway Exit (F125) - Part number F14035 (Included in the F125-HRK)

1 3/8” Waterway (F140) – Part number F14035 (Included in repair kit F140-HRK)

* Valve Ball (16) and Valve Body (1) are NOT included in repair kits

Exploded view drawings and parts lists on following pages

©Copyright Task Force Tips LLC 2001 - 2019 LKR-200 April 22, 2019 Rev04

D75 1” BALL VALVE

ITEM DESCRIPTION QTY PART #

1* 75 VALVE BODY 1.0" 1 D07520

2 75 TRUNNION 2 D07540

3 O-RING-010 2 VO-010

5 DQ HANDLE SUBASSEMBLY 1 DQ860

DQ860

CONTAINS

75 SHUTOFF HANDLE 1 D07560

BLACK HANDLE COVER 2 HM625-BLK

8-32 X 3/8 BUTTON HEAD SCREW 4 VT08-32BH375

75 STOP PIN 2 D07550

6 SPIROL PIN 2 V1900

7 WASHER 1 VM4901

8 GRIP SPACER D075 1 HM693-D

9 3/8-16 X 1 SOCKET HEAD SCREW 1 VT37-16SH1.0

10 PISTOL GRIP - BLACK 1 HM692-BLK

11 3/8-16 X 5/16 SET SCREW 1 VT37-16SS312

12 PORT PLUG 1 B770

13 3/16" SS BALL 26 V2120

14 BELLEVILLE WASHER 1 D07590

15 75 FRONT SEAT 1 D07570

16 75 BALL 1 D07530

17* COUPLING 1.0" 1 D07597

18 O-RING-120 1 VO-120

19 75 REAR SEAT 1 D07580

20 GASKET - 1.0" 1 V3040

* - STATE DESIRED THREAD WHEN ORDERING

©Copyright Task Force Tips LLC 2001 - 2019 LKR-200 April 22, 2019 Rev04

D100D 1” BALL VALVE

ITEM DESCRIPTION QTY PART #

1* 100 VALVE BODY 1.0" 1 D10020

2 100 TRUNNION 2 F10040

3 O-RING-012 2 VO-012

5 FQ HANDLE SUBASSEMBLY 1 FQ860

FQ860

CONTAINS

100 SHUTOFF HANDLE 1 F10060

BLACK HANDLE COVER 2 HM625-BLK

8-32 X 3/8 BUTTON HEAD SCREW 4 VT08-32BH375

100 STOP PIN 2 F10050

6 SPIROL PIN 2 V1900

7 WASHER 1 VM4901

8 GRIP SPACER F100 1 HM693-F

9 3/8-16 X 1 SOCKET HEAD SCREW 1 VT37-16SH1.0

10 PISTOL GRIP - BLACK 1 HM692-BLK

11 3/8-16 X 5/16 SET SCREW 1 VT37-16SS312

12 PORT PLUG 1 B770

13 3/16" SS BALL 34 V2120

14 BELLEVILLE WASHER 1 F10090

15 100 FRONT SEAT 1 F10070

16 100 BALL 1 F10030

17* COUPLING 100 1.0" 1 D10097

18 O-RING-126 1 VO-126

19 100 REAR SEAT 1 D10080

20 GASKET - 1.0" 1 V3040

* - STATE DESIRED THREAD WHEN ORDERING

©Copyright Task Force Tips LLC 2001 - 2019 LKR-200 April 22, 2019 Rev04

F100 1.5” BALL VALVE

14 6

ITEM DESCRIPTION QTY PART #

1* 100 VALVE BODY 1.5" 1 F10020

2 100 TRUNNION 2 F10040

3 O-RING-012 2 VO-012

5 FQ HANDLE SUBASSEMBLY 1 FQ860

FQ860

CONTAINS

100 SHUTOFF HANDLE 1 F10060

BLACK HANDLE COVER 2 HM625-BLK

8-32 X 3/8 BUTTON HEAD SCREW 4 VT08-32BH375

100 STOP PIN 2 F10050

6 SPIROL PIN 2 V1900

7 WASHER 1 VM4901

8 GRIP SPACER F100 1 HM693-F

9 3/8-16 X 1 SOCKET HEAD SCREW 1 VT37-16SH1.0

10 PISTOL GRIP - BLACK 1 HM692-BLK

11 3/8-16 X 5/16 SET SCREW 1 VT37-16SS312

12 PORT PLUG 1 B770

13 3/16" SS BALL 34 V2120

14 BELLEVILLE WASHER 1 F10090

15 100 FRONT SEAT 1 F10070

16 100 BALL 1 F10030

17* COUPLING 1.0" 1 F10097

18 O-RING-126 1 VO-126

19 100 REAR SEAT 1 F10080

20 GASKET - 1.5" 1 V3130

* - STATE DESIRED THREAD WHEN ORDERING

©Copyright Task Force Tips LLC 2001 - 2019 LKR-200 April 22, 2019 Rev04

F125F & F125FP BALL VALVE

ITEM DESCRIPTION QTY PART #

1* 125 VALVE BODY 1.5" 1 F12520

2 140 TRUNNION 2 F14040

3 O-RING-014 2 VO-014

4 125 STOP PIN 1 F12560

5 125 TAB SHUTOFF HANDLE 2 F12560

6 SPIROL PIN 2 V1920

7 WASHER 1 VM4901

8 GRIP SPACER F140 1 HM693-J

9 3/8-16 X 1 SOCKET HEAD SCREW 1 VT37-16SH1.0

10 PISTOL GRIP - BLACK 1 HM692-BLK

* - STATE DESIRED THREAD WHEN ORDERING

ITEM DESCRIPTION QTY PART #

11 3/8-16 X 5/16 SET SCREW 1 VT37-16SS312

12 3/16" SS BALL 36 V2120

13 1/4-28 X 3/16 SET SCREW 1 VT25-28SS187

14 BELLEVILLE WASHER 1 F14090

15 140 FRONT SEAT 1 F14070

16 140 BALL 1 F14030

17* COUPLING 1.0" 1 F14097

18 O-RING-129 1 VO-129

19 140 REAR SEAT 1.5" 1 F14080

20 GASKET - 1.5" 1 V3130

21 O-RING-140 1 VO-140

©Copyright Task Force Tips LLC 2001 - 2019 LKR-200 April 22, 2019 Rev04

F140 1.5” & J140 2.5” BALL VALVE

19 18

ITEM DESCRIPTION QTY PART #

1* 140 VALVE BODY 1.5" 1 F14020

2 140 TRUNNION 2 F14040

3 O-RING-014 2 VO-014

5 FT HANDLE SUBASSEMBLY 1 FQ860

FT860

CONTAINS

140 SHUTOFF HANDLE 1 F14060

BLACK HANDLE COVER 2 HM625-BLK

8-32 X 3/8 BUTTON HEAD SCREW 4 VT08-32BH375

140 STOP PIN 2 F14050

6 SPIROL PIN 2 V1920

7 WASHER 1 VM4901

8 GRIP SPACER F140 1 HM693-J

9 3/8-16 X 1 SOCKET HEAD SCREW 1 VT37-16SH1.0

10 PISTOL GRIP - BLACK 1 HM692-BLK

11 3/8-16 X 5/16 SET SCREW 1 VT37-16SS312

* - STATE DESIRED THREAD WHEN ORDERING

ITEM DESCRIPTION QTY PART #

12 3/16" SS BALL 36 V2120

13 1/4-28 X 3/16 SET SCREW 1 VT25-28SS187

14 BELLEVILLE WASHER 1 F14090

15 140 FRONT SEAT 1 F14070

16 140 BALL 1 F14030

17* COUPLING 1.0" 1F14097

140 COUPLING 2.5" J14097

18 O-RING-129 1VO-129

O-RING-032 VO-032

19 140 REAR SEAT 1.5" 1F14080

140 REAR SEAT 2.5" J14080

20 GASKET - 1.5" 1V3130

GASKET - 2.5" V3190

21 O-RING-140 1 VO-140

22 O-RING-033 1 VO-033

©Copyright Task Force Tips LLC 2001 - 2019 LKR-200 April 22, 2019 Rev04

DETENT STYLE HAND HELD BALL VALVES

This Service Procedure is intended for use with the HVIT, H-VIT, H-VO, H-VOI, H-2VO, H-2VOI, H-3VO, H-3VOI and H-2VPPIT

series of 1.5 and 2.5 inlet Ball Valves.

1.0 ITEMS NEEDED

Not Supplied

In Repair Kit

Bench Vise

T-Handle Allen Wrench Set

Loctite 271

2.0 INSTRUCTIONS FOR VALVE SEAT AND BALL REPLACEMENT

TEAR DOWN:

1. Remove set screws (27) from body that are forward of the bail handle. Grasp the front ring (35, 43, 51, or 78) in padded

vise and remove by unthreading.

2. Remove the valve seat (32 or 75) from the male threaded section.

3. Place the bail handle (16) in the oﬀ position and through the female coupling, push the valve ball (33 or 76) out the front of

the valve.

4. Use a straight blade screw driver to remove the rear valve seat (32 or 75).

5. Inspect the o-ring (34 or 77) in the front of the valve for damage and replace if required.

REBUILD SECTION:

6. Place a seat (32 or 75) in the front ring with the male threads.

7. Install valve seat (32 or 75) into the body, ﬂ at side down.

8. Install the ball (33 or 76) with the ID groove facing away from the bail handle side of the valve. If the ball has a turbulence

reduction notch, install the ball with the notch down and towards the bail handle side of the valve.

9. Check for o-ring (34 or 77) in the front of the valve, install front ring (35, 43, 51 or 78) until the shoulder is ﬂ ush with the front

of the body. Compression on the valve is adjusted with the front ring.

10. Cycle bail handle to check for smooth operation. If bail is tight, un-thread front ring. If loose, tighten front ring. Required force

to cycle bail is 3 to 15 lbs.

11. Tighten set screws (27) evenly. If set screws are not tightened evenly there may be a leak around the front ring seal.

12. Place ball valve on a pressurized water system and check for leaks and operation.

3.0 INSTRUCTIONS FOR BAIL HANDLE REPLACEMENT

REMOVAL OF OLD BAIL HANDLE

1. Remove set screws (27) from body that are forward of the bail handle. Grasp the front ring in padded vise and remove.

2. Remove the valve seat (32 or 75) from the male thread section.

3. Place the bail handle (16) in the oﬀ position and through the female coupling, push the valve ball (33 or 76) out the front of

the valve.

4. Use a straight blade screw driver to remove the rear valve seat (32 or 75).

5. Inspect the o-ring (34 or 77) in the front of the valve for damage and replace if required.

6. Remove button head screws (19 or 65) from bail handle.

7. Push trunnions (24 or 73) into the valve body and remove. Note: There is a left and right trunnion on this model, do not

mix.

8. Remove bail handle by lifting up oﬀ of the valve body. This will release the detent springs and balls.

INSTALLATION OF BAIL HANDLE

1. Insert one Detent Spring (20 or 67) and Detent Ball (21 or 66) into each of the stop lugs of the Bail Handle.

Note: ( Make sure the belly shaped side of the handle faces the front of the valve body.)

2. While holding the detent springs and balls in the stop lugs, push bail handle onto valve body over detent area.

3. Apply lubricant to o-ring (22 or 71) on trunnion.

4. Align the roll pin (17 or 69) with the hole in Bail Handle and push from the inside.

5. Place Trunnion Driver (18 or 70) over roll pins.

6. Apply loctite 271 to the button head screws (19 or 65).

7. Install Button Head screws till tight.

8. Complete steps 6 through 12 in Valve Seat and Ball Replacement Section.

Exploded view drawings and parts lists on following pages

HVIT, H-VIT, H-V0, H-VOI, H-2VO & H-2VOI

37 37

42 43

44 45

42 43

44 45

ITEM DESCRIPTION QTY PART #

1 GASKET - 1.5" 1 V3130

21/4-28 X 3/16 SET SCREW 1VT25-28SS187 (SWIVEL)

1/4-28 X 3/8 SET SCREW VT25-28SS375 (LOCK-OUT)

3 3/16" SS BALL 38 V2120

4* COUPLING 1.5" 1 H694

5 ANTI GG RING VO 1 P147

6** STREAM STRAIGHTENER 1 P116

7 REDUCTION INSERT F 1 P119F

8 GASKET - 2.5" 1 V3190

9* COUPLING 2.5" 1 P198

10 REDUCTION INSERT J 1 P199J

11 1/4-28 X 1/4 SET SCREW 1 VT25-28SS250

12* COUPLING 2.5" 1 P197

13 O-RING-151 1 VO-151

14 1/4-28 X 3/8 SET SCREW 1 VT25-28SS375

15 BLITZ BASE 2.5 1 H675

16 O-RING-141 1 VO-141

HANDLE SUBASSEMBLY 1 HX920

BLACK HANDLE COVER 2 HM625-BLK

HANDLE 1 HX620

8-32 X 3/8 BUTTON HEAD SCREW 4 VT08E32BH375

18 SPIROL PIN 2 V2005

19 TRUNNION DRIVER 2 HX650

20 HANDLE SCREW 2 VT37E24BH750

21 DETENT SPRING 2 HM770

22 .243" TORLON BALL 2 VB243TO

23 O-RING-118 2 VO-118

24 TEFLON TRUNNION SHIM 2 P170

25 TRUNNION - LEFT 1 P120L

TRUNNION - RIGHT 1 P120R

26 DETENT VALVE BODY 1 P110

27 3/8-16 X 5/16 SET SCREW 1 VT37-16SS312

28 10-32 X 3/16 SET SCREW 2 VT10Y32SS187

29 GRIP SPACER HANDLINE 1 HM693-H

30 PISTOL GRIP - BLACK 1 HM692-BLK

31 WASHER 1 VM4109

ITEM DESCRIPTION QTY PART #

32 3/8-16 X 1 SOCKET HEAD SCREW 1 VT37-16SH1.0

33 VALVE BALL SEAT 2 P104

34 DELRIN VALVE BALL 1 P103

35 O-RING-227 1 VO-227

FRONT END - 7/8" TIP 1 P181

FRONT END - 15/16" TIP 1 P182

FRONT END - 1.0" TIP 1 P183

FRONT END - 1 1/8" TIP 1 P184

FRONT END - 1 1/4" TIP 1 P185

FRONT END - 1 3/8" TIP 1 P186

37 TEFLON WEAR RING 2 P172

38 VIT FRONT RING LABEL 1 P163

39 CAM SCREW 2 HD780

40 THREAD PROTECTOR RING 1 P175

41 GAUGE BUMPER 1 G262

42 O-RING 123 1 VO-123

7/8" SMOOTH BORE INSERT 1 F14031

15/16" SMOOTH BORE INSERT 1 F14032

1" SMOOTH BORE INSERT 1 F14033

1-1/8" SMOOTH BORE INSERT 1 F14034

44* FRONT RING VPP 1.5" 1 P160

45 VH-143-S02 SMALLEY RING 1 V4232

46 BLITZ BRACKET 2 H676

47 1/4-20 SS ACORN NUT 8 VT25E20AC

48 WASHER 8 VW500X265-63

49 1/4-20 X 2 STUD FULL THREAD 4 VT25-20ST2.0

50 PLAYPIPE HANDLE 2 P220

51 SMALL PLAYPIPE BRACKET 2 P210

52* FRONT RING VO 1.5" 1 P150

* - STATE DESIRED THREAD WHEN ORDERING

** - CONTACT TFT FOR USE WITH 2.5” CONNECTIONS

TASK FORCE TIPS LLC

MADE IN USA • TFT.com

3701 Innovation Way, Valparaiso, IN 46383-9327 USA

800-348-2686 • 219-462-6161 • Fax 219-464-7155

H-3VO & H-3VOI

75 76

74 73

ITEM DESCRIPTION QTY PART #

3 3/16" SS BALL 48 V2120

26 3/8-16 X 5/16 SET SCREW 1 VT37-16SS312

27 10-32 X 1/4 SET SCREW 2 VT10Y32SS250

29 PISTOL GRIP - BLACK 1 HM692-BLK

30 WASHER 1 VM4901

31 3/8-16 X 1 SOCKET HEAD SCREW 1 VT37-16SH1.0

60 GASKET - 2.5" 1 V3185

61 1/4-28 X 1/2 SET SCREW 1 VT25-28SS500

62* COUPLING 2.5" 1 M307

63 TOP BAR 1 P345

64 SIDE BAR 2 P340

65 1/2-13 X 3/4 BUTTON HEAD SCREW 4 VT50-13BH750

66 5/16" TORLON BALL 2 VB.312TO

67 DETENT SPRING 2 P360

ITEM DESCRIPTION QTY PART #

68 STOP LUG 2 P350

69 SPIROL PIN 2 VP250X.625H

70 TRUNNION DRIVER 2 P335

71 O-RING-219 2 VO-219

72 TRUNNION SHIM 2 P330

73 TRUNNION LEFT 1 P325L

TRUNNION RIGHT 1 P325R

74 DETENT VALVE BODY 1 P320

75 VALVE BALL SEAT 2.5" 2 P315

76 BALL VALVE 2.5" 1 P310

77 O-RING-388 1 VO-388

78* FRONT RING VO3 2.5"NH 1 P355

* - STATE DESIRED THREAD WHEN ORDERING

Task Force Tips H-2VPP Operating instructions

Task Force Tips H-2VPP Operating instructions

Task Force Tips H-2VPP Operating instructions

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